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The superstructure railing

Railing between the exhaust pillars:
Thread five railing stanchions onto the handrail and lower rail, and insert them in the deck. You can 
either glue these parts together using cyano, or solder the joints.
Paint the railing and glue it in the deck.
The lamp bracket for the stern and towing lights is made from parts 209 - 211.

Forward superstructure railing:
Bend the wires using a screwdriver or dowel of about 3 - 4 mm Ø; this maintains a constant radius.

Start by bending the nine treads 212. Paint them and glue them in the walls 67 and 84.

Side superstructure railings

The wheelhouse itself is not shown here.
The handrails should be 500 mm long.
Form the first two or three bends in the rods along the inside of the 
footrail.
Thread twelve stanchions onto the lower rails and the handrail.
Start the assembly process at the rear.
Leave the rods projecting by about 25 mm aft of the last railing 
stanchion.

Approx. 25 mm projection

Die hinteren 6-7 Relingstützen in das Deck stecken. Über den 
Handlauf am Aufbau mit Klebestreifen sichern. Richten Sie zwei 
Relingstützen aus und löten oder kleben Sie den Handlauf fest. Die 
Durchzüge ausrichten und löten/kleben. Löten Sie so alle 
Relingstützen bis vor die nächste Biegung. Die bis dahin fertige 
Reling mit Klebestreifen am Aufbau sichern und die Drähte weiter 
biegen. Relingstützen weiter anlöten, wieder bis zur nächsten 
Biegung.  Vorn den Handlauf nach unten biegen und in die 
vorgesehenen Löcher im Aufbau stecken.
Die Durchzüge parallel nach unten biegen und am Handlauf 
anlöten.
Verfahren Sie ebenso mit der anderen Seite.

Wheelhouse companionway and railing

Start by assembling the companionway between the wheelhouse roof 
and the monitor platform; solder all the joints, then bend the flanges 
down at 90°. The oval holes must be enlarged to 1 mm.
Solder the railing stanchions 203 in place.
Tape the companionway to the underside of the platform and the 
roof. You may need to cut slots in the edge of the roof for the 
companionway strings.

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The next step is to assemble the monitor platform railing.
Left-hand side:
Thread the handrail and the upper middle rail through the 
companionway stanchions. Insert the first stanchion in the platform, 
and bend the handrail and the lower rail so that they fit in the holes in 
the stanchion.
Solder the handrail and lower rail to the companionway stanchions.

Thread the remaining four stanchions 205 onto the rails. Bend the 
handrail and lower rails to the correct shape, and solder them to the 
first upper companionway stanchion. Bend the handrail to shape step 
by step, soldering the joints as you proceed.
Shorten the lower middle rail where it meets the companionway, and 
solder it to the upper middle rail.
Tape the soldered sections to the deck as you complete them.

Right-hand side:
Thread the handrail and lower rail through the companionway 
stanchions, and solder the joints. Insert the platform stanchion, bend 
the handrail and lower rail to shape, and solder the joints.

The U-shaped lower rails and handrail on the monitor platform can be 
bent to shape over the railing stanchion openings. Thread the 
stanchions onto the rails. Insert the railing in the monitor platform 
and solder the joints.
Remove the completed railing sections and paint them.

Bend the ladder 214 to the shape shown.
The inside clear width is 12 mm.
Remove the struts marked red in the drawing of the etched sheet.
Cautiously bend the upper section back through about 45°.
Mark the required holes on the wheelhouse and drill 1 mm pilot-
holes. Paint the ladder and glue it in place.
The second ladder in the etched parts sheet is a spare, and is not 
needed for this model.

Bend the handrails and lower rails as shown in the dimensioned 
drawing below. Thread the stanchions onto the rails, and fit them in 
the appropriate holes. Tape them in place before soldering the joints.
Finally bend the handrails and lower rails for the ladder, and solder 
the lower rails to the handrails.

205

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Summary of Contents for Jonny

Page 1: ...aero naut Jonny Harbour tug Order No 3030 00...

Page 2: ...ons Certain parts have to be cut to the correct length by the builder the correct dimensions are also stated in the Parts List Suggested power systems Shaft drive system Motor 2 x Race 720 navy Order...

Page 3: ...15 16 17 26 Cautiously place the framework in the hull but don t glue it at this stage The rear face of frame 13 shown red must lie flush with the rear scupper and the step in the rubbing strake Now...

Page 4: ...such as a coffee stirrer between the bilge keels and the hull to maintain the correct position Fill any gaps on the outside with glue Power system Various types of power system can be installed the ba...

Page 5: ...Acrylit Screw the tillers 30 on the rudder shafts The rudder system can be operated using one or two servos 24 29 19 19 Servo mount for shaft drive system Assemble the servo mount as shown and glue t...

Page 6: ...the area where the supports are angled 57 58 Main deck Important check that the scuppers are cut out as far as the peripheral rubbing strake The correct scupper height is about 5 mm Remove the main d...

Page 7: ...s to set hard then remove all the wedges and clamps Fill any gaps between hull and deck with Stabilit or Acrylit immediately wiping away any excess adhesive before it sets using a cloth or kitchen pap...

Page 8: ...nd coaming Leave the deckhouse in place until the glue has set hard Adhesive tape 87 Bulwark stanchions The bulwark stanchions have to be trimmed to fit individually The numbering of the etched parts...

Page 9: ...When one side is finished lay the hull on its side and run cyano along the joint to strengthen it Repeat the procedure with the other side Glue the forward handrail to the bulwark starting at the ste...

Page 10: ...he model in its stand in the position shown in the drawing and mark the Construction Water Line CWL all round the hull Mask off the threaded part of the propeller shafts The model can now be painted i...

Page 11: ...lue has set hard and seal the narrow gap on the outside with UHU Plast Spezial The small nozzle of the adhesive bottle helps to keep the glue in the correct place Fit part 119 servo mount in part 113...

Page 12: ...glue it to the monitor columnorthetube asitactsasthepivotbearing Gluetogetherthejetnozzleandthespraynozzle The diameter of the front holes in the spray nozzle is 0 6 mm You mayneedtodrillthemout Gluet...

Page 13: ...ructure deck 138 to act as spacers Glue the base rails 139 to the edges of the deck four separate parts are required on each side The mitred joints must be trimmed individually Add the forward base ra...

Page 14: ...f the control desks 162 163 164 163 150 144 152 142 143 145 161 160 157 154 154 152 142 156 155 159 157 145 161 144 Remove the base plate complete with fittings before continuing work on the wheelhous...

Page 15: ...arding adhesive don t use cyano as this always produces a milky bloom some time after drying Instead use clear contact cement e g Canopy Glue water based UHU Hart Plastic or UHU extra Complete all the...

Page 16: ...gussets to the mast and the underside of the lamp brackets Holes for the lamp cables can be drilled below the brackets Thread the cables into the mast under part 176 and down through the cable tube in...

Page 17: ...n flanges down at 90 Since the handrail and lower rail pass through the stanchions at an angle the holes in these stanchions 203 are oval in shape These stanchions are located in the etched parts shee...

Page 18: ...iling stanchion Approx 25 mm projection Die hinteren 6 7 Relingst tzen in das Deck stecken ber den Handlauf am Aufbau mit Klebestreifen sichern Richten Sie zwei Relingst tzen aus und l ten oder kleben...

Page 19: ...Insert the platform stanchion bend the handrail and lower rail to shape and solder the joints The U shaped lower rails and handrail on the monitor platform can be bent to shape over the railing stanch...

Page 20: ...to the wood using a 1 0 mm drill Fit the pivot pins through the brackets and into the wood and cut them off about 0 5 1 mm above it Solder the wires in place and clean up the soldered joints Now drill...

Page 21: ...solder it to the angled crank Form a loop in the linchpin 242 as shown Insert both parts the cranks face amidships Paint the chain stoppers These assemblies are glued in place together with the ancho...

Page 22: ...9 257 256 Three release clutches are required Glue the parts of the release clutches 261 together as shown in the drawing alongside Glue a metal lever 262 on each of the plastic levers 263 261 262 263...

Page 23: ...ipes 7 1 Wrap a chain over the sprockets and through both hawse pipes Position the chain stoppers and glue them to the deck Attach the anchors to the chain and secure the chain inside the hull 268 270...

Page 24: ...88 290 288 289 Winch drums The two winch drums are of identical construction except that the lower one also features the supplementary disc 293 Drill a 3 mm hole in the drum cores 291 as shown in the...

Page 25: ...e oval and circular parts Repeat this procedure three times to produce four assemblies Glue the control valves 310 on the flat areas at top and bottom of the spacer rings 309 If you are not fitting a...

Page 26: ...hand handrail into the winch base plate Glue the platform to the winch On the full size vessels the diameter of the towing cable is 50 80 mm On the model the cable diameter should therefore be in the...

Page 27: ...rechts 336 339 340 337 Glue the inner discs of the end plates 342 in the drum 343 Glue the end plates to the drums keeping them at right angles Glue the limiter disc 344 and the brake discs 345 to th...

Page 28: ...ater Lacquer both sides of all the wooden deck components 362 Fix the wooden decks to the working deck using strips of tape gluing the deck beams 358 between them using UHU Plast Spezial Be sparing wi...

Page 29: ...remaining between the working deck and the hook otherwise it will not be possible to slide the deck into place Check the sides of the deck for projecting plastic or wooden parts Slide the working deck...

Page 30: ......

Page 31: ......

Page 32: ......

Page 33: ......

Page 34: ...ttel units carefully and tack them in the hull using a little epoxy or cyano Secure the Schottel installation frame with clamps adhesive tape etc Turn the hull over and apply glue to the Schottel unit...

Page 35: ...0 3 1 x 128 mm 41 2 Silicone tube 2 Silicone Oversize 7 4 x 15 mm 42 Tiller 2 Ready made 43 Rudder pushrod 2 Stainless steel rod Oversize 1 5 x 250 mm Cut to length 44 Pushrod keeper 2 Ready made 45 P...

Page 36: ...dwheel 2 Etched laser cut Etched 138 Superstructure deck 1 ABS 5 Laser cut 1 5 mm 139 Base rail 10 part 1 ABS 1 Laser cut 1 0 mm 140 Magnet support 2 ABS 7 Laser cut 2 0 mm 141 Lower wheelhouse mounti...

Page 37: ...er cut 1 0 mm 235 Side 4 ABS 1 Laser cut 1 0 mm 236 Stopper 2 ABS 1 Laser cut 1 0 mm 237 Stopper shaft 2 Brass rod Oversize 1 x 30 mm Cut from part Z2 238 Retaining plate 2 ABS 1 Laser cut 1 0 mm 239...

Page 38: ...Bearing plate 4 ABS 3 4 Laser cut 1 5 mm 338 Top plate 2 ABS 3 4 Laser cut 1 5 mm 339 Axle 4 Brass rod Oversize 1 5 x 19 mm Cut from part Z3 340 Roller 4 Plastic tube Oversize 3 2 x 19 mm 341 Shaft 2...

Page 39: ...Overall view of the etched parts...

Page 40: ...trasse18 22 D 72766Reutlingen www aero naut com aero naut A selection of other great models in our range and there are many more at www aero naut com Pilot 3046 00 Bellissima 3012 00 Jule 3045 00 3030...

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