aero-naut Jonny, User Manual

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Three braking systems are required.
Carefully separate the brake discs 257 from the brake plates 256
and glue them together. Sand the engraved part numbers smooth.
Sand the brake discs and the insides of the brake so that they are
smooth and rotate freely.
Drill a central 1 mm Ø cross-hole in each of the four bearings 258,
and insert them in part 256. Fit the “adjuster screw” 259 and the
handwheel shaft 260 through the holes. Remove rough edges from
the handwheel 137 and glue it on the shaft.
Fit the brake plates 256 on the bearings 258 and glue the parts
together with a spacing of 1 mm.
Place a piece of 1 mm scrap material between the parts to set the
correct spacing.
258
137
260
259
257
256
Three release clutches are required.
Glue the parts of the release clutches 261 together as shown in the
drawing alongside. Glue a metal lever 262 on each of the plastic
levers 263.
261
262
263
Glue together the two chain sprockets 264 in the
sequence shown in the drawing.
Cable drum
Glue the two inner end plates 255 in the drum core 265, keeping the outside edges flush.
Glue the two outer end plates to the ends of the core 265.
265
266
Assembling the anchor winch
Apply a layer of adhesive tape round the brake disc assemblies to act as
a spacer.
Fit the feet of the brake systems 256, with the brake discs fitted, in the
slots in the base plate.
Slide the shaft 247 through the assembly.
Glue the retaining plate 269 to the top of the reinforcement 248. Note
that the brakes must stand vertical. Allow the glued joints to set hard.
233
Adhesive tape
248
269
73
74
75
76
77
Withdraw the shaft.
Insert all the individual parts in the winch body as shown in
the drawing alongside.
Push the shaft right through.
Assemble the parts of the capstan head 267 and sand the
assembly before gluing it to the shaft.
Glue the pins 270 in the retaining plate 269, and fit the levers
262 / 263.
Check that the sprockets are free to rotate.
It is possible to install a working winch below deck.
In this case the sprockets act as return pulleys.
Glue the anchor winch over the chain hawse pipes 7.1. Wrap a
chain over the sprockets and through both hawse pipes.
Position the chain stoppers and glue them to the deck.
Attach the anchors to the chain, and secure the chain inside
the hull.
268
270
268
267
Towing winch
The first step is to build the winch base.
Assemble the base components 272 - 274. Add the base
plate 275 and glue all the joints. Glue the spacer rails 276 to
the base; the correct position is shown in the right-hand
drawing.
If you wish, lengths of M3 studding can be glued in the four
holes in the base plate to allow the winch to be screwed to
the deck; these parts are not included in the kit.
Glue the base plate to the spacer rails.
277
276
275
274
273
274
273
272
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