background image

Assembling the winch

Glue the four brake units to the bearing brackets 284, aligning 
them as shown in the drawing. Fit the shafts 296 through the 
drums. Glue the left and right frame assemblies to the base 
plate. Connect the motor and coupling (if fitted).
The whole assembly can now be painted.

Glue the cross-strut 326 between the frame assemblies.
Insert the three guide shafts 298 and the cable guide, and glue them to the frame on the outside.
Glue the fairing 327 in place.
Bend the handrail to the shape shown, and solder the rungs 330 between them. Thread the stanchions on the handrail, and solder it to the 
platform 329.
Insert the platform and the left-hand handrail into the winch base plate. Glue the platform to the winch.

On the full-size vessels the diameter of the towing cable is 50 - 80 mm.
On the model the cable diameter should therefore be in the range 1.5 - 2.5 mm. The cables exit the drums at the bottom. The cable material is not 
included in the kit.

327

298

326

331

205

329

331

51 mm

328

330

Tugger winches
The two tugger winches are built as a mirror-
image pair; the instructions describe the right-
hand unit.
Parts which are different left and right are 
marked 'left' and 'right' in the drawing.
Glue the bases 332 and 333 to the underside of 
the base plate 334.
Cut out the centered base below the opening.
Lengths of M2 studding can be glued in the 
holes in the base plate if you wish. You will find 
matching holes in the main deck.

left

right

astern

forward

334 right

333

88

89

90

Lay parts 335 down flat, and push part 336 into them.
Glue the bearing plates 337 in place from the inside.

335

337

336

Fit this part through the slots in part 333, then glue the 
bearing plate 337 in place.

Glue the struts 335 to the base plate.
Place the roller 340 between the struts, slip the axle 339 
through the assembly, and glue the axle at the top.

338

333

335

334 rechts

336

339

340

337

Glue the inner discs of the end plates 342 in the drum 
343. Glue the end plates to the drums, keeping them at 
right-angles.
Glue the limiter disc 344 and the brake discs 345 to the 
end plates.

344

342

342

343

341

342

345

The gearbox is assembled from parts 346 and 347.
Glue together the two brakes 348, and drill a hole for 
the brake shaft 349. Glue or solder a handwheel 137 to 
the brake shaft.
Glue the two bearing brackets 351 together.
Glue the cover 352 on top, and the struts 353 to the 
sides. 

346

346

347

349

137

351

352

353

351

348

91

92

93

94.1

332

cut out

Summary of Contents for Jonny

Page 1: ...aero naut Jonny Harbour tug Order No 3030 00...

Page 2: ...ons Certain parts have to be cut to the correct length by the builder the correct dimensions are also stated in the Parts List Suggested power systems Shaft drive system Motor 2 x Race 720 navy Order...

Page 3: ...15 16 17 26 Cautiously place the framework in the hull but don t glue it at this stage The rear face of frame 13 shown red must lie flush with the rear scupper and the step in the rubbing strake Now...

Page 4: ...such as a coffee stirrer between the bilge keels and the hull to maintain the correct position Fill any gaps on the outside with glue Power system Various types of power system can be installed the ba...

Page 5: ...Acrylit Screw the tillers 30 on the rudder shafts The rudder system can be operated using one or two servos 24 29 19 19 Servo mount for shaft drive system Assemble the servo mount as shown and glue t...

Page 6: ...the area where the supports are angled 57 58 Main deck Important check that the scuppers are cut out as far as the peripheral rubbing strake The correct scupper height is about 5 mm Remove the main d...

Page 7: ...s to set hard then remove all the wedges and clamps Fill any gaps between hull and deck with Stabilit or Acrylit immediately wiping away any excess adhesive before it sets using a cloth or kitchen pap...

Page 8: ...nd coaming Leave the deckhouse in place until the glue has set hard Adhesive tape 87 Bulwark stanchions The bulwark stanchions have to be trimmed to fit individually The numbering of the etched parts...

Page 9: ...When one side is finished lay the hull on its side and run cyano along the joint to strengthen it Repeat the procedure with the other side Glue the forward handrail to the bulwark starting at the ste...

Page 10: ...he model in its stand in the position shown in the drawing and mark the Construction Water Line CWL all round the hull Mask off the threaded part of the propeller shafts The model can now be painted i...

Page 11: ...lue has set hard and seal the narrow gap on the outside with UHU Plast Spezial The small nozzle of the adhesive bottle helps to keep the glue in the correct place Fit part 119 servo mount in part 113...

Page 12: ...glue it to the monitor columnorthetube asitactsasthepivotbearing Gluetogetherthejetnozzleandthespraynozzle The diameter of the front holes in the spray nozzle is 0 6 mm You mayneedtodrillthemout Gluet...

Page 13: ...ructure deck 138 to act as spacers Glue the base rails 139 to the edges of the deck four separate parts are required on each side The mitred joints must be trimmed individually Add the forward base ra...

Page 14: ...f the control desks 162 163 164 163 150 144 152 142 143 145 161 160 157 154 154 152 142 156 155 159 157 145 161 144 Remove the base plate complete with fittings before continuing work on the wheelhous...

Page 15: ...arding adhesive don t use cyano as this always produces a milky bloom some time after drying Instead use clear contact cement e g Canopy Glue water based UHU Hart Plastic or UHU extra Complete all the...

Page 16: ...gussets to the mast and the underside of the lamp brackets Holes for the lamp cables can be drilled below the brackets Thread the cables into the mast under part 176 and down through the cable tube in...

Page 17: ...n flanges down at 90 Since the handrail and lower rail pass through the stanchions at an angle the holes in these stanchions 203 are oval in shape These stanchions are located in the etched parts shee...

Page 18: ...iling stanchion Approx 25 mm projection Die hinteren 6 7 Relingst tzen in das Deck stecken ber den Handlauf am Aufbau mit Klebestreifen sichern Richten Sie zwei Relingst tzen aus und l ten oder kleben...

Page 19: ...Insert the platform stanchion bend the handrail and lower rail to shape and solder the joints The U shaped lower rails and handrail on the monitor platform can be bent to shape over the railing stanch...

Page 20: ...to the wood using a 1 0 mm drill Fit the pivot pins through the brackets and into the wood and cut them off about 0 5 1 mm above it Solder the wires in place and clean up the soldered joints Now drill...

Page 21: ...solder it to the angled crank Form a loop in the linchpin 242 as shown Insert both parts the cranks face amidships Paint the chain stoppers These assemblies are glued in place together with the ancho...

Page 22: ...9 257 256 Three release clutches are required Glue the parts of the release clutches 261 together as shown in the drawing alongside Glue a metal lever 262 on each of the plastic levers 263 261 262 263...

Page 23: ...ipes 7 1 Wrap a chain over the sprockets and through both hawse pipes Position the chain stoppers and glue them to the deck Attach the anchors to the chain and secure the chain inside the hull 268 270...

Page 24: ...88 290 288 289 Winch drums The two winch drums are of identical construction except that the lower one also features the supplementary disc 293 Drill a 3 mm hole in the drum cores 291 as shown in the...

Page 25: ...e oval and circular parts Repeat this procedure three times to produce four assemblies Glue the control valves 310 on the flat areas at top and bottom of the spacer rings 309 If you are not fitting a...

Page 26: ...hand handrail into the winch base plate Glue the platform to the winch On the full size vessels the diameter of the towing cable is 50 80 mm On the model the cable diameter should therefore be in the...

Page 27: ...rechts 336 339 340 337 Glue the inner discs of the end plates 342 in the drum 343 Glue the end plates to the drums keeping them at right angles Glue the limiter disc 344 and the brake discs 345 to th...

Page 28: ...ater Lacquer both sides of all the wooden deck components 362 Fix the wooden decks to the working deck using strips of tape gluing the deck beams 358 between them using UHU Plast Spezial Be sparing wi...

Page 29: ...remaining between the working deck and the hook otherwise it will not be possible to slide the deck into place Check the sides of the deck for projecting plastic or wooden parts Slide the working deck...

Page 30: ......

Page 31: ......

Page 32: ......

Page 33: ......

Page 34: ...ttel units carefully and tack them in the hull using a little epoxy or cyano Secure the Schottel installation frame with clamps adhesive tape etc Turn the hull over and apply glue to the Schottel unit...

Page 35: ...0 3 1 x 128 mm 41 2 Silicone tube 2 Silicone Oversize 7 4 x 15 mm 42 Tiller 2 Ready made 43 Rudder pushrod 2 Stainless steel rod Oversize 1 5 x 250 mm Cut to length 44 Pushrod keeper 2 Ready made 45 P...

Page 36: ...dwheel 2 Etched laser cut Etched 138 Superstructure deck 1 ABS 5 Laser cut 1 5 mm 139 Base rail 10 part 1 ABS 1 Laser cut 1 0 mm 140 Magnet support 2 ABS 7 Laser cut 2 0 mm 141 Lower wheelhouse mounti...

Page 37: ...er cut 1 0 mm 235 Side 4 ABS 1 Laser cut 1 0 mm 236 Stopper 2 ABS 1 Laser cut 1 0 mm 237 Stopper shaft 2 Brass rod Oversize 1 x 30 mm Cut from part Z2 238 Retaining plate 2 ABS 1 Laser cut 1 0 mm 239...

Page 38: ...Bearing plate 4 ABS 3 4 Laser cut 1 5 mm 338 Top plate 2 ABS 3 4 Laser cut 1 5 mm 339 Axle 4 Brass rod Oversize 1 5 x 19 mm Cut from part Z3 340 Roller 4 Plastic tube Oversize 3 2 x 19 mm 341 Shaft 2...

Page 39: ...Overall view of the etched parts...

Page 40: ...trasse18 22 D 72766Reutlingen www aero naut com aero naut A selection of other great models in our range and there are many more at www aero naut com Pilot 3046 00 Bellissima 3012 00 Jule 3045 00 3030...

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