AERMEC NRL 0280 Installation Manual Download Page 49

49

18.01._5280107_02

NRL 0280-0750 °-L / A-E

EN

-  contact the company if changes must be made to the refrigerant, 

hydraulic or electric diagram of the unit, as well as its control logic 

PREVENTION OF CHEMICAL / FIRE / ENVIRONMENTAL RISKS

-  Any intervention on the machine must be performed with “NO SMOK

-

ING”

-  non disperdere mai in ambiente i fluidi contenuti nel circuito frigorifero 

-  The water circuit may contain harmful substances. Prevent the 

contents coming into contact with skin, eyes and clothing. Use the 

prescribed personal protective equipment. (chemical risk);

-  If there is a need to perform a braze-welding, so with the use of special 

torch with naked flame, the same flame must only be activated if in 

the absence of freon gas in the environment and on the cooling circuit 

pipes. Inside piping must be “washed” and contain nitrogen type inert 

gas. The presence of flame and freon gas decomposes the same, form

-

ing lethal and carcinogenic compounds.

-  Hot works require the availability of a Carbon Dioxide (CO

2

) fire ex

-

tinguisher. DO NOT USE WATER, leachates could be hazardous for the 

discharges; if using water, provide a containment tank. 

PREVENTION AGAINST RESIDUAL RISKS DUE TO PRESSURE OR HIGH/

LOW TEMPERATURE

-   The unit contains under pressure gas: no operation must be performed 

on under pressure equipment except during maintenance that must be 

carried out by competent and authorised personnel;

-   Perform brazing or welding only on empty pipes and clear of any 

lubricating oil residues; do not near flames or other heat sources to the 

pipes containing under pressure fluids;

-   Do not work with naked flames near the unit;

-   Do not bend or hit pipes containing under pressure fluids;

-  The unit is equipped with overpressure release devices (safety valve): if 

these devices intervene, the refrigerant gas is released at high temper-

ature and speed;

-   The machine and the pipes have very hot or very cold surfaces that 

lead to risk of burns by contact;

-   Do not use your hands to control any refrigerant leaks;

-   Before removing elements along the under pressure hydronic circuits, 

shut-off the pipe section involved and gradually drain the fluid until its 

pressure and that of the atmosphere are balanced.

PREVENTION AGAINST RESIDUAL ELECTRICAL RISKS

-  Before opening the electrical panel, disconnect the unit from the 

mains by means of the external isolator;

-  Wait the time indicated on the machine plate from when the power 

supply was disconnected from the unit before accessing inside the 

electrical panel;

-  If the unit is equipped with integrated inverter type compressors, dis-

connect the power supply and wait at least 5 minutes before accessing 

for maintenance: the internal components remain live for this time, 

generating the risk of electrocution.

CLEANING THE MACHINE

The machine must be turned off and electrically disconnected when being 

cleaned.

INSPECTION AND CONTROL

The machine must be turned off and electrically disconnected during its 

inspection and leak check.

ROUTINE AND EXTRAORDINARY MAINTENANCE

The machine must be turned off and electrically disconnected during its 

maintenance (with possible replacement of components). In particular:

-  Before any intervention, isolate the unit from the mains by means of 

the external isolator provided for the insertion of padlocks (up to 3) for 

blocking in ‘’open’’ position

Place a sign reading ‘’Do not turn on – maintenance in progress’’ on the 

open isolator;

-  Equip yourself with tools in good condition and make sure to have fully 

understood the instructions before using them;

-  Equip yourself with the appropriate personal protective equipment as 

indicated in paragraph 1 of this report;

-  For outdoor units, do not perform interventions in dangerous weather 

conditions such as rain, snow, fog, thunderstorms, etc;

-  The cooling circuit components must be replaced after draining the 

refrigerant gas contained in the circuit;

-  During venting protect yourself against any leakage of fluids at danger

-

ous temperatures and/or pressures;

-  Always use appropriate equipment (extractor, antistatic bracelet etc) 

when replacing electronic boards;

-  If replacing a motor, compressor, evaporator, condensing coil or any 

other heavy element, make sure that the lifting devices are compatible 

with the weight to be handled;

-  In air units with independent compressor compartment, do not access 

the fan compartment without having first disconnected the machine 

through the isolator on the board and having placed a sign reading ‘’Do 

not turn on – maintenance in progress’’ ;

-  Always and only use original spare parts purchased directly from 

Aermec or from official dealers. Contact Aermec should it be necessary 

to move the unit one year after its positioning on-site or it must be 

dismantled;

-  It is not permitted to change the refrigerant, hydraulic or electric layout 

of the unit, or its control logic unless expressly authorised by Aermec;

-  The machine must be loaded with the refrigerant in the feature label 

and in the required quantity;

-  Make sure to have removed all tools, electrical cables or other loose 

object and having perfectly connected the machine to the system 

before closing it and starting it;

-  The inspections and measurements necessary to establish the correct 

functioning of the machine to be run with the machine in operation, 

must be performed with the machine closed (framework fixed on the 

machine), reading the measurements collected by the control board 

and viewable in the control panel of the same. In the case of machines 

with cooling circuit compartment open, stand in front of the control 

panel of the electrical panel remaining distant and not exposed to the 

under pressure parts of the cooling circuit

ATTENTION

When having to take measurements with the machine on and the electri-

cal panel and cooling circuit open, be careful since the machine is live, the 

cooling circuit contains high pressure gas, the pipes may be hot or cold, 

some parts may be in motion. 

Any absorption measurements of the compressors, compressor casings, 

pumps and fans as well as the power supply measurements, must be taken 

as follows:

-  With machine off, access its panel;

-  Connect the measuring instruments such as current clamps (to 

measure the current) and multimeters (to measure the voltage). These 

instruments must be fitted with appropriate terminals/clamps that 

allow to remotely control the measurement;

-  Access the machine and read the measurements made by the instru-

ments, keeping AWAY from live electrical parts;

-  As soon as the measurements are taken, turn off the machine, remove 

the instruments and close the electrical panel.

The measurements of the compressor inlet and outlet temperature and 

pressure to determine the overheating and subcooling of the machine, 

must be carried out as follows:

The measurements of the compressor inlet and outlet temperature and 

pressure to determine the overheating and subcooling of the machine, 

must be carried out as follows:

-  With machine off, access its cooling circuit;

Summary of Contents for NRL 0280

Page 1: ...s Scroll Compressors Compact High Efficiency Installation Manual Installation Manual EN 18 01 _5280107_02 Aermec participate in the EUROVENT program the products are present on the site www eurovent c...

Page 2: ...ars of experience and in depth engineering research and it is built using top quality materials and advanced technologies In addition the CE mark guarantees that our appliances fully comply with the r...

Page 3: ...tem loading 30 7 System emptyng 30 8 System draining 31 9 Percentage weight distribution 34 10 Electric connections 37 11 Electronic control pCO5 40 12 User interface pGD1 42 13 Start up procedure 43...

Page 4: ...N 60335 2 40 A13 2012 CEI EN 55014 2 2016 La presente dichiarazione di conformit rilasciata sotto la responsabilit esclusiva del fabbricante This declaration of conformity has been released under the...

Page 5: ...Campo d impiego Modello Model Mod le Modell Modelo Recupero di calore Heat recovery R cup rateursdechaleur W rmer ckgewinnung Recuperadores de calor Versione Version Version Ausf hrung Version NRL 28...

Page 6: ...ntation is compiled in accordance with part B of Annex VII this documentation or part of it will be transmitted by mail in response to a reasoned request by the national authorities La documentation t...

Page 7: ...with the heat pump as dangerous situations can be created and the manufacturer will not be liable for any damage caused The warranty shall be become null and void if the above mentioned indications ar...

Page 8: ...wing 1 The support surface must be capable of supporting the unit weight 2 The safety distances between the units and other appliances or structures must be scrupulously respected 3 The unit must be i...

Page 9: ...ANTIVIBRANT POSITION mm NRL_0280 0330 L 6 1 6 1 6 1 6 1 2050 0 0 2 0 0 2 2050 0 0 2 0 0 2 2510 mm 1160 mm 150 mm 420 1610 420 40 40 20 1060 20 1100mm 2450mm 1606mm DIMENSIONS mm PUNTI DI SOLLEVAMENTO...

Page 10: ...50 L NRL_0280 E 6 1 6 1 6 1 6 1 2050 0 0 2 0 0 2 2050 0 0 2 0 0 2 1606mm 2450mm 1100mm 2510 mm 1160 mm 150 mm 420 1610 420 40 40 20 1060 20 DIMENSIONS mm PUNTI DI SOLLEVAMENTO mm POSITION OF ANTIVIBRA...

Page 11: ...RL_0300 E 6 1 6 1 6 1 6 1 0 0 2 0 0 2 2550 2550 0 0 2 0 0 2 1606mm 2950mm 1100mm 3010 mm 1160 mm 150 mm 395 1960 602 40 40 20 1060 20 DIMENSIONS mm PUNTI DI SOLLEVAMENTO mm POSITION OF ANTIVIBRATION M...

Page 12: ...0 L A E EN NRL_0330 0350 E 394 1956 600 1606mm 2950mm 3010mm 1160mm 160mm 1100mm 40 40 6 1 6 1 6 1 6 1 2550 2550 0 0 2 0 0 2 0 0 2 0 0 2 20 1060 20 DIMENSIONS mm LIFTING POINTS mm POSITION OF ANTIVIBR...

Page 13: ...EN NRL_0500_0700_ L NRL_0500_0650_ A E 1875mm 3010mm 1100mm 6 1 6 1 6 1 6 1 1306 1306 2612 0 0 2 0 0 2 0 0 2 0 0 2 0 1 4 585 20 1060 20 3072mm 1160mm 130mm DIMENSIONS mm LIFTING POINTS mm POSITION OF...

Page 14: ...L A E EN NRL_0700 A E 1875 mm 4010 mm 1160 mm 150 mm 1100 mm 4010 mm 3016 0 0 6 4 9 3 40 40 16 16 16 16 16 16 1440 2158 1440 2158 200 200 20 20 1060 DIMENSIONS mm LIFTING POINTS mm POSITION OF ANTIVIB...

Page 15: ...0 0750 L A E EN NRL_0750_ L A E 1975 mm 4350 mm 1520 mm 150 mm 1500 mm 4400 mm 20 100 50 50 1400 100 1500 1500 1150 20 100 100 1500 1500 1150 DIMENSIONS mm LIFTING POINTS mm POSITION OF ANTIVIBRATION...

Page 16: ...on with pump P1 P2 P3 P4 2 B IN Version standard 00 2 C OUT Versioni standard 00 2 Version with pumps P1 P2 P3 P4 Version with buffer tank 01 02 03 04 05 06 07 08 09 10 D IN Version with desuperheater...

Page 17: ...p P1 P2 P3 P4 2 B IN Version standard 00 2 C OUT Version standard 00 2 Version with pumps P1 P2 P3 P4 Version with storage tank 01 02 03 04 05 06 07 08 09 10 D IN Version with desuperheater D 1 Versio...

Page 18: ...pump P1 P2 P3 P4 2 B IN Version standard 00 2 C OUT Version standard 00 2 Versioni with pumps P1 P2 P3 P4 Version with buffer tank 01 02 03 04 05 06 07 08 09 10 D IN Version with desuperheater D 1 Ve...

Page 19: ...ION VERSION A IN Version with pump P1 P2 P3 P4 2 B IN Version standard 00 2 C OUT Version standard 00 2 Version with pumps P1 P2 P3 P4 Version with buffer tank 01 02 03 04 05 06 07 08 09 10 D IN Versi...

Page 20: ...with pump P1 P2 P3 P4 2 B IN Version standard 00 2 C OUT Versionistandard 00 2 Version with pumps P1 P2 P3 P4 Version with buffer tank 01 02 03 04 05 06 07 08 09 10 D IN Version with desuperheater D...

Page 21: ...ersion with desuperheater D 1 Version with electric heater 05 06 07 08 10 4 Version with buffer tank 01 02 03 04 09 4 Versions with total recovery T 2 B IN Standard version 3 Version with pump P1 P2 P...

Page 22: ...A E EN KEY G C1 Liquid line H C1 Gas line I C2 Liquid line L C2 Gas line G H I L C1 Cooling circuit n 1 C2 Cooling circuit n 2 248 225 340 455 580 G H I L G H I L 248 190 320 435 560 NRLC 0280 0300 03...

Page 23: ...water glycol mixtures into the environment 6 It is recommended to design systems with high water content minimum recommended values shown in table in order to limit The hourly number of inversions be...

Page 24: ...ibited to release water glycol mixtures into the environment 6 It is recommended to design systems with high water content minimum recommended values shown in table in order to limit The hourly number...

Page 25: ...l mixtures into the environment 6 It is recommended to design systems with high water content minimum recommended values shown in table in order to limit The hourly number of inversions be tween opera...

Page 26: ...rohibited to release water glycol mixtures into the environment 6 It is recommended to design systems with high water content minimum recommended values shown in table in order to limit The hourly num...

Page 27: ...release water glycol mixtures into the environment 6 It is recommended to design systems with high water content minimum recommended values shown in table in order to limit The hourly number of invers...

Page 28: ...ater glycol mixtures into the environment 6 It is recommended to design systems with high water content minimum recommended values shown in table in order to limit The hourly number of inversions be t...

Page 29: ...s prohibited to release water glycol mixtures into the environment 6 It is recommended to design systems with high water content minimum recommended values shown in table in order to limit The hourly...

Page 30: ...ION If the system should stop during the winter period the water present in the exchanger may freeze causing irreparable damage to the exchanger it self There are three solutions possible for the prev...

Page 31: ...030 23 9 25 8 24 2 26 1 17 NRL 0280L 02 04 1133 550 1 246 18 9 20 3 29 2 31 5 13 NRL 0280L 01 03 1118 550 1 234 19 1 20 7 29 0 31 2 13 NRL 0280L P2 P4 718 550 1 076 22 8 24 7 25 3 27 3 17 NRL 0280L P1...

Page 32: ...1 20 9 21 2 13 NRL 0650 L 00 983 553 1 203 29 4 29 8 20 3 20 5 13 NRL 0650 L 02 04 1149 553 1 338 27 2 27 5 22 6 22 8 10 NRL 0650 L 01 03 1131 553 1 314 27 6 27 9 22 2 22 4 10 NRL 0650 L P2 P4 1019 55...

Page 33: ...21 3 21 0 13 NRL 0650 L 00 1007 547 1 212 29 6 29 3 20 7 20 4 13 NRL 0650 L 02 04 1673 548 1 523 24 3 24 1 25 9 25 7 10 NRL 0650 L 01 03 1655 548 1 509 24 5 24 3 25 7 25 5 10 NRL 0650 L P2 P4 1043 547...

Page 34: ...50 E NRL KIT VT Gx Gy 1 2 3 4 5 6 NRL 0280E 00 701 550 1 037 23 8 25 7 24 3 26 3 17 NRL 0280E 02 04 1146 550 1 248 18 8 20 3 29 3 31 6 13 NRL 0280E 01 03 1131 550 1 236 19 1 20 6 29 0 31 3 13 NRL 0280...

Page 35: ...553 1 348 27 0 27 3 22 7 23 0 13 NRL 0650A E 00 1155 553 1 317 27 5 27 8 22 2 22 4 13 NRL 0650A E 02 04 1321 553 1 420 25 8 26 1 24 0 24 2 10 NRL 0650A E 01 03 1303 553 1 400 26 1 26 4 23 6 23 8 10 NR...

Page 36: ...47 1 354 27 2 26 9 23 1 22 8 13 NRL 0650A E 00 1181 547 1 322 27 7 27 4 22 5 22 3 13 NRL 0650A E 02 04 1847 548 1 564 23 6 23 4 26 6 26 4 10 NRL 0650A E 01 03 1829 548 1 551 23 8 23 6 26 4 26 2 10 NRL...

Page 37: ...ied out by STAFF IN POSSESSION OF THE NECESSARY QUALIFICATIONS BY LAW suitably trained and informed on the risks related to these operations The features of the electrical lines and of the related com...

Page 38: ...TABLE The cable sections shown in the table are recommended for maximum lengths of 50 m For longer lengths or different cable laying it is up to the DESIGN ENGINEER to dimension the appropriate line...

Page 39: ...Hz 4 2 105 86 238 3 N 1 5 25 4 1 5 25 125 0650 400V 3N 50Hz 4 2 117 86 249 3 N 1 70 35 4 1 5 35 160 0700 400V 3N 50Hz 4 3 127 86 267 3 N 1 70 35 4 1 5 35 160 0750 400V 3N 50Hz 4 3 144 320 3 N 1 95 35...

Page 40: ...perations n 2 Cod Anti freeze alarm See User Manual Restart Manual Electical Heater OFF ON Temperature 5 C 4 C Circulating Pump OFF ON Temperature 5 C 4 C Only for pure water not added with glycol WAT...

Page 41: ...isted pair Cavo telefonico KIT PGD1 ACCESSORIO S90CONN cavo di collegamento Cavo telefonico External Alarm J15 N08 C8 NC8 Circulating Pump J12 N01 CP01 Remote Control PGD1 Circulating Pump J22 N018 CP...

Page 42: ...y Fucntion ALARM key Displays the list of active and historical alarms red LED on active alarm MENU ACTIVATION key Pressing this key activates the navigation between menus orange LED on winter operati...

Page 43: ...change Language Timeshowmask English ESCtoconfirm 20 A Remaining time for software loading this value shows the remain ing time to starting the software loaded on the unit and passing the to system la...

Page 44: ...e parameters are only modified by personnel qualified in the installation and configuration of the unit Menu structure and navigation Index Icon Menu Menu function A MAIN The screens in this menu disp...

Page 45: ...ure 1 it is possible to move between the screens using the arrow keys the key to move to the previous parameter and the key to move to the next parameter c When the desired parameter is shown press th...

Page 46: ...g diagram together with the manuals must be kept in good conditions and readily accessib le for future operations on the unit AUXILIARY SWITCH IAD To prepare the auxiliary switch connect the device to...

Page 47: ...t Flow switch Pressure switch on closing the cut off valve at the heat exchanger outlet the unit must display the block Finally open the valve and rearm the block MACHINE COMMISSIONING The unit can be...

Page 48: ...on the machine Fans motors and belt drives may be in motion always wait for them to stop and take appropriate precautions to prevent their activation before accessing them Isolate the unit from the ma...

Page 49: ...in progress on the open isolator Equip yourself with tools in good condition and make sure to have fully understood the instructions before using them Equip yourself with the appropriate personal prot...

Page 50: ...g AWAY from the under pressure parts of the cooling circuit As soon as the measurements are taken turn off the machine remove the instruments and close the cooling circuit compartment The high low pre...

Page 51: ...e unit Bleed the hydraulic circuit and the heat exchangers the simultaneous presence of air and water reduces yield and can benefit the arising of rust INTERVENTIONS TO COOLING CIRCUIT Functioning at...

Page 52: ...Check the proper functioning of the thermostatic valve Check the charge of refrigerant gas 1 Check the proper functioning of the solenoid valves MAINTENANCE LIST OF THE RECOMMENDED PERIODIC INTERVENT...

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Page 56: ...mec reserves the right to make all modification deemed necessary for improving the product at any time with any modification of technical data AERMEC S p A Via Roma 996 37040 Bevilacqua VR Italia Tel...

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