Advanjet HV-9500 Series, Maintenance And Repair, Page: 2 / 26

Contents
Page 2 of 26 Advanjet HV-9500 Maintenance and Repair 3A5910A
RELATED MANUALS .................................................................................................... 4
TECHNICAL ASSISTANCE ........................................................................................... 4
SAFETY GUIDELINES ................................................................................................... 5
1. REQUIRED PARTS AND TOOLS ....................................................................... 6
1.1 Maintenance Kits ....................................................................................... 6
1.1.1 Bushing Kit (BK-2001) ..................................................................... 6
1.1.2 Heater Kit (HK-9500) ....................................................................... 6
1.1.3 Jet Repair Kit (JK-9500) .................................................................. 7
1.2 Required Tools ........................................................................................... 8
2. JET DISASSEMBLY ............................................................................................ 9
2.1 Overview .................................................................................................... 9
2.2 Disassembled HV-9500 Jet ..................................................................... 10
2.3 Remove Top Cover, Syringe Holder, and Plates ..................................... 11
2.3.1 Remove the Top Cover, Syringe Holder and Nozzle Plate ........... 11
2.3.2 Remove the Dovetail Plate ............................................................ 11
2.3.3 Remove the Mounting Plate .......................................................... 11
2.4 Remove Heater Block Assembly ............................................................. 12
2.4a BK-2001 Heater Bushing Kit ......................................................... 12
2.4b HK-9500 Heater Block Kit ............................................................. 12
2.5 Remove Spacer Assembly ....................................................................... 13
2.5.1 Remove the Spacer ...................................................................... 13
2.5.2 Remove the Air Cylinder ............................................................... 13
2.5.3 Remove the Solenoid and Silencer ............................................... 13
2.6 Check for Parts/Screws Set Aside ........................................................... 14
3. INSTALL NEW PARTS AND REASSEMBLE THE JET .................................... 15
3.1 Overview .................................................................................................. 15
3.2 Install Jet Hammer Cylinder ..................................................................... 16
3.2.1 Install the Jet Hammer Cylinder .................................................... 16
3.2.2 Install the Air Cylinder Setscrew .................................................... 16
3.2.3 Check the Lever Assembly ........................................................... 16
3.2.4 Attach the Spacer .......................................................................... 16
3.2.5 Install the Spacer Screws .............................................................. 16
3.2.6 Align the Lever .............................................................................. 17
3.2.7 Install the Pivot Bolt ....................................................................... 17
3.3 Install Heater Block Bushing .................................................................... 18
3.3.1 Install the Heater Seal ................................................................... 18
3.3.2 Install the Washer ......................................................................... 18
3.3.3 Install the Jet Spring. ..................................................................... 18
3.3.4 Heater Block Bushing .................................................................... 18
3.4 Attach Heater Block ................................................................................. 19
3.4.1 Heater Block and Cable ................................................................ 19
3.4.1a BK-2001 (Existing Heater Block) ................................... 19
3.4.1b HK-9500 (New Heater Block) ........................................ 19
3.4.2 Position the Heater Block .............................................................. 19
3.4.3 Attach the Heater Block ................................................................ 19