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ELECTROMATE

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Summary of Contents for QUICKSTART BR2303NI-A01-DC080

Page 1: ...Plug n Play Servo System with analog drive brushed motor and cables Continuous 3 1 lb in 4700 rpm v 1 02 ELECTROMATE Toll Free Phone 877 SERVO98 Toll Free Fax 877 SERV099 www electromate com sales el...

Page 2: ...kdays from 8am to 5pm Pacific Time at 805 389 1935 We can also be contacted via email through our website www a m c com go to Contact Us 4 steps to success 1 Getting Started What s included with Quick...

Page 3: ...within 5 minutes All systems are initially configured in velocity or voltage mode to turn the motor shaft at 30 20 rpm This is an indication that when put together it works out of the box No pots to...

Page 4: ...rements Output voltage between 20 80VDC Current output of 6A continuous Isolation transformer between the AC input and DC output Selected AMC Power supplies 1st choice PS16L60 PS16L72 PS16L80 2nd choi...

Page 5: ...tor Connect the white connector on the motor to the corresponding connector on cable CBL P01 10 Connect the red and black wires to the P2 connector on the drive Black Motor P2 1 Red Motor P2 2 System...

Page 6: ...Interface Board This switch disables power to the motor until you are ready Opening the switch Enables the drive closing the switch Disables the drive Cautions Unexpected motion To avoid the motor fro...

Page 7: ...Motion Controls 3805 Calle Tecate Camarillo CA 93012 Phone 805 389 1935 Fax 805 389 1165 www a m c com 7 ELECTROMATE Toll Free Phone 877 SERVO98 Toll Free Fax 877 SERV099 www electromate com sales el...

Page 8: ...e the drive by toggling the inhibit switch so the LED turns Green 2 The motor should turn at a smooth controlled speed 3 If the motor turns then the system has been hooked up correctly Remove power an...

Page 9: ...e at two locations on the SIB However to avoid ground loops there should only be one connection between the drive signal ground and the controller signal ground Don t add a connection if there is alre...

Page 10: ...reewheeling condition If your controller has an inhibit function then we highly recommend that you use it Inhibit Connection Controller SIB Inhibit C3 11 Inhibit Note The inhibit input is configured t...

Page 11: ...r try to find separate paths that maintain distance between the two A rule of thumb for the minimum distance between these wires is 1cm for every 1m of cable length Grounding Bring all ground wires to...

Page 12: ...controller Some controllers require that the drive be in torque mode Other controllers require that the drive be in velocity mode Check the documentation on your controller or contact the manufacturer...

Page 13: ...ection Full CW or Full CCW means the pot has been turned to the end of its travel where it begins to click on every turn These potentiometers have a 14 turn range before they start to click The number...

Page 14: ...le Voltage Mode SW1 On SW2 Off SW3 Off Switches SW4 Off Pot1 Loop Gain 11 turns Pot2 Current Limit 8 4 turns Pot3 Reference Gain Full CW Pots Pot4 Offset Set for no torque Current Limit with these set...

Page 15: ...st the Loop Gain Turn the Loop Gain pot to the full counterclockwise position Enable the drive Turn the Loop Gain pot clockwise When the system begins to make a loud buzzing noise turn the pot in the...

Page 16: ...application such as Additional features Different power range Smaller size Different form factor such as plug in style drives Network connectivity Then our applications engineers can help optimize yo...

Page 17: ...93012 Phone 805 389 1935 Fax 805 389 1165 www a m c com 17 Appendix A System Specifications B Drive C Motor D Cables E System Interface Board ELECTROMATE Toll Free Phone 877 SERVO98 Toll Free Fax 877...

Page 18: ...ELECTROMATE Toll Free Phone 877 SERVO98 Toll Free Fax 877 SERV099 www electromate com sales electromate com Sold Serviced By...

Page 19: ...em Specifications Torque peak 6 88 lb in 0 777 Torque continuous 3 13 lb in 0 35 Nm Velocity Maximum 4700 Supply Voltage 20 80VDC Encoder Resolution NA this package does not come with an encoder Speed...

Page 20: ...ELECTROMATE Toll Free Phone 877 SERVO98 Toll Free Fax 877 SERV099 www electromate com sales electromate com Sold Serviced By...

Page 21: ...IP switch selectable current voltage velocity analog position loop Four quadrant regenerative operation Agency Approvals BLOCK DIAGRAM ADVANCED MOTION CONTROLS 3805 Calle Tecate Camarillo CA 93012 Tel...

Page 22: ...LS POWER STAGE SPECIFICATIONS 12A8 25A8 20A14 20A20 DC SUPPLY VOLTAGE 20 80 V 20 80 V 40 140 V 40 190 V PEAK CURRENT 2 sec Max internally limited 12 A 25 A 20 A 20 A MAXIMUM CONTINUOUS CURRENT interna...

Page 23: ...continuous current limit I 11 INHIBIT This TTL level input signal turns off all four power devices of the H bridge drive when pulled to ground This inhibit will cause a FAULT condition and a red LED F...

Page 24: ...TIONS POTENTIOMETER DESCRIPTION TURNING CW Pot 1 Loop gain adjustment in voltage velocity modes Turn this pot fully ccw in current mode Increases loop gain Pot 2 Current limit It adjusts both continuo...

Page 25: ...to adjust the current limit turn the potentiometer fully counter clockwise then turn clockwise to the appropriate value If the desired limit is for example 10 amperes and the servo amplifier peak cur...

Page 26: ...Models 12A8X 25A8X 20A14X and 20A20X X indicates the current revision letter MOUNTING DIMENSIONS See page F 7 ELECTROMATE Toll Free Phone 877 SERVO98 Toll Free Fax 877 SERV099 www electromate com sal...

Page 27: ...Mounting Dimensions F 7 ELECTROMATE Toll Free Phone 877 SERVO98 Toll Free Fax 877 SERV099 www electromate com sales electromate com Sold Serviced By...

Page 28: ...ELECTROMATE Toll Free Phone 877 SERVO98 Toll Free Fax 877 SERV099 www electromate com sales electromate com Sold Serviced By...

Page 29: ...oz in 2 47 350 SPEED RATED VOLTAGE RPM 4700 RATED VOLTAGE V dc 60 CONTINUOUS CURRENT A 3 7 PEAK CURRENT A 26 1 TORQUE CONSTANT Nm A oz in A 0 1050 14 87 VOLTAGE CONSTANT V KRPM 11 RESISTANCE ohms 2 0...

Page 30: ...ELECTROMATE Toll Free Phone 877 SERVO98 Toll Free Fax 877 SERV099 www electromate com sales electromate com Sold Serviced By...

Page 31: ...k 3 4 REF IN green 4 5 REF IN green white 5 Shield Shield Shell NOTE For cables with only twisted pairs single wires can be paired with other single or unused wires Creating a twisted pair from these...

Page 32: ...ELECTROMATE Toll Free Phone 877 SERVO98 Toll Free Fax 877 SERV099 www electromate com sales electromate com Sold Serviced By...

Page 33: ...ck Crimp 4 Shield Shield grey Spade A 4 Pin Molex Connector Terminals P N 39 01 3043 P N 39 00 0081 Common Side 2 CABLE CBL P01 10 Side 1 DIAGRAM Flying Leads Single Wires 10 ft Connector A Shield Spa...

Page 34: ...ELECTROMATE Toll Free Phone 877 SERVO98 Toll Free Fax 877 SERV099 www electromate com sales electromate com Sold Serviced By...

Page 35: ...s Pin Function 1 5V 3mA 2 SGND 3 5V 3mA 4 Ref In 5 Ref In 6 Tach In 7 Tach Gnd 8 Curr Mon Out 9 Curr Ref Out 10 Cont Curr Lim 11 Inhibit 12 Inhibit 13 Inhibit 14 Fault Out 15 NC 16 NC 17 18 19 SGND En...

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