Leadshine HBS86H Hardware Installation Manual Download

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Hardware Installation Manual

HBS Series Hybrid Servo

HBS57
HBS86
HBS86H

HMN_HBS_R20121128

http://www.Leadshine.com

Summary of Contents for HBS86H

Page 1: ...Hardware Installation Manual HBS Series Hybrid Servo HBS57 HBS86 HBS86H HMN_HBS_R20121128 http www Leadshine com ...

Page 2: ... this document Caution Make sure the power supply voltage dose not exceed the drive s input range Double check the connections and make sure the power lead polarity is correct Warning Do not set high current for small stepper motor It is possible that the motor will be damaged Caution Disconnect the motor from the load if you are not sure the move direction Adjust the axis in the center before try...

Page 3: ...ed or Unregulated Power Supply 10 Multiple Drives 11 Selecting Supply Voltage 11 Recommended Supply Voltage 12 Control Signal Wiring 12 NPN Sinking Control Signal Wiring 12 PNP Sourcing Control Signal Wiring 13 Differential Control Signal Wiring 13 Output Signal Wiring 14 Wiring Notes 14 Control Signal Setup Timing 15 Current Control Detail 15 Fine Tuning 16 Protection Functions 16 Over current Pr...

Page 4: ...est of servo and stepper motor technologies and delivers unique capabilities and enhancements over both while at a fraction of the cost of a servo system Getting Start To get start you need one HBS drive one hybrid motor stepper drive with encoder and one power supply for a first time evaluation A full installation should include an indexer such as pulse generator PLC or motion controller A PC wit...

Page 5: ...bol Connect the positive wire to Vdc terminal and connect the negative wire to GND terminal Note that the power should be off when you make the above connection Note Do not exceed the input voltage range of the HBS drive Please consult Power Supply Selection chapter for the recommended supply voltage Connecting Motor The HBS motor has 4 wires A A B and B Just connect them to the corresponding term...

Page 6: ...in connector but the drive s encoder input is a screw terminal you need one more extension conversion cable for the encoder signal connection between drive and motor One end of this extension conversion cable is a HDD15 socket and the other end is 6 flying wires with the cable shielding For HBS57 the encoder output can be connected to HBS drive directly Please refer to the HBS motors datasheet for...

Page 7: ...ound terminal from the controller And if the controller s output circuit is NPN Sinking type both the pulse direction and enable signal are refer to the same positive terminal 5V 24V from the controller For the enable signal apply 0V between ENA and ENA or leave them unconnected to enables the drivel If it is unnecessary to disable the drive just leave it unconnected EB EB EA EA VCC EGND HBS86 HBS...

Page 8: ... it is always the latest one Install this software in your PC and make it ready for use later The second thing is the RS232 communication cable It should be shipped with the kit if you include it in the order It is still possible to make this cable by yourself One end of this cable is a RJ 11 header and the other end of cable is a 9 pin D Sub female connector Or RS232 Cable USB 232 Converter ProTu...

Page 9: ... of the USB 232 converter HBS Drive Configuration It is necessary to configure the HBS drive for different HBS motor before sending pulse to it The drive should be properly configured before power up Otherwise you may encounter the problems like high motor heating big motor noise or even motor stall due to weak torque For a quick start of the HBS servo there are not much parameters need to be conf...

Page 10: ...7 HBS57 HBS86 HBS86 HBS86 HBS86 Recommended Current Loop Kp Ki of Different Supply Voltage HBS Motor HBS Drive 24VDC 36VDC 48VDC 60VDC 57HS10 EC XXXX HBS86 1500 200 1000 300 800 250 N A 57HS20 EC XXXX HBS86 3700 200 2000 300 1500 200 N A 86HS40 EC XXXX HBS86 H N A 4400 200 3000 200 2300 200 86HS80 EC XXXX HBS86 H N A 4400 200 3000 200 2300 200 There are possible two methods to configure the HBS dr...

Page 11: ...f 8000 on on off off 10000 off on off off 20000 on off off off 40000 off off off off Configuring HBS Drive in PC Software Please consult the Connecting to PC Software chapter for how to connect the HBS drive to PC Suppose the tuning software has been open click the Drive Parameters to open the Tool Drive Parameters window Double click the Value column to modify the parameter Don t forget to click ...

Page 12: ...the HBS Motor by Motion Controller Now everything is ready You can start the controller or pulse generator to rotate the motor Actually any device which gives high to low or low to high level changes can be used to move the motor If it is your first time installation it is recommended to disconnect the motor shaft from the load in case of accident You can start from low pulse frequency then going ...

Page 13: ...op Motion Test to open the test window Then click the Motion Test tab to open the emulating controller Edit the trapezoid velocity profile and click the Start button to issue the motion Power Supply Selection To achieve good driving performances it is important to select supply voltage and output current properly Generally speaking supply voltage determines the high speed performance of the motor ...

Page 14: ...f the drives Instead please connect them to power supply separately Selecting Supply Voltage Higher supply voltage can increase motor torque at higher speeds thus helpful for avoiding losing steps However higher voltage may cause bigger motor vibration at lower speed and it may also cause over voltage protection or even drive damage Therefore it is suggested to choose only sufficiently high supply...

Page 15: ...tput Make sure the output port of the controller can sink or source 10mA at the least If you encounter the problem that motor does not rotating or losing steps check whether or not the controller can maintain 5V 24V output at any current and pulse frequency If the cable length is greater than 50cm it is recommended to use twisted shielded pair cable for these signal Do not put the control signal c...

Page 16: ...nable signal share the same ground negative terminal Drive PUL DIR PUL DIR Pulses ENA ENA Direction Enable VCC 5 24V Controller VCC VCC VCC Differential Control Signal Wiring For the differential output controller connect to the HBS drive accordingly Drive PUL DIR PUL DIR Pulses ENA ENA Direction Enable VCC 5 24V Controller VCC VCC VCC ...

Page 17: ...ce of the drive it is recommended to use twisted pair shield cable l To prevent noise incurred in PUL DIR signal pulse direction signal wires and motor wires should not be tied up together It is better to separate them by at least 10 cm otherwise the disturbing signals generated by motor will easily disturb pulse direction signals causing motor position error system instability and other failures ...

Page 18: ...ned by the holding current percentage similar to idle current of open loop stepper drives In normal working mode the HBS monitors the actual shaft position all the time The current outputted to the motor changes dynamically based on the tracking error between the actual position and the commanded position Low holding current can reduce motor heating however also reduces the holding torque which is...

Page 19: ...decide what error to display according to their priorities See the following protection Indications table for displaying priorities Priority Time s of Blink Sequence wave of RED LED Description 1st 1 0 2S 5S Over current protection 2nd 2 0 2S 0 3S 5S Over voltage protection 3rd 7 0 2S 0 3S 5S Position Following Error Over current Protection Over current protection will be activated when continuous...

Page 20: ...documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many of the problems that affect motion control systems can be traced to electrical noise controller software errors or mistake in wiring Problem Symptoms and Possible Causes Symptoms Possible Problems No power Microstep resolution s...

Page 21: ...or products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitations on how long and imp...

Page 22: ...alia Africa areas 86 755 2640 9254 for Europe areas 86 755 2641 7617 for America areas Fax 86 755 2640 2718 Email sales leadshine com Technical Support Tel 86 755 2641 8447 86 755 2641 8774 86 755 2641 0546 Fax 86 755 2640 2718 Email tech leadshine com for All Leadshine U S A Address 25 Mauchly Suite 318 Irvine California 92618 Tel 1 949 608 7270 Fax 1 949 608 7298 Web http www leadshineUSA com Em...

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