Advanced Greig Laminators AGL8000C Operator'S Manual Download | Manualshive

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Summary of Contents for AGL8000C

Page 1: ...OPERATORS MANUAL FOR AGL8000C 801 Burton Blvd DeForest WI 53532 Ph 608 846 7016 Fax 608 846 1024 E mail info aglaminators com...

Page 2: ...ator Safety 3 1 Chapter 4 Operation General 4 1 Right Hand Control Panel Figure 1 4 2 Left Hand Control Panel Figure 2 4 3 Laminator Setup 4 4 Loading and Positioning Film 4 4 Webbing the Laminator 4...

Page 3: ...ssures against them without deflecting The covering is ground straight and concentric to the bearing journals to insure a constant uniform opening at the laminating nip between the top and bottom roll...

Page 4: ...the casters With 3 4 people to guide the machine roll the machine into the final position The laminator is a large heavy piece of equipment Do not attempt to move the machine with one person Injury is...

Page 5: ...g Laminators Inc will not be responsible for damage caused by incorrect electrical installation Pneumatic Connection Refer to the Pneumatic Requirements under Specifications for the proper requirement...

Page 6: ...essure Sensitive Lower Front Station 10 Diameter x 72 long x 3 Diameter core Pressure Sensitive Upper Rear Station 10 Diameter x 72 long x 3 Diameter core Pressure Sensitive Lower Rear Station 10 Diam...

Page 7: ...orrect operational procedures Operator Safety Your laminator is designed to protect the operator from injury when used properly Do not operate the machine without all guards and protection devices in...

Page 8: ...the laminator and must be cared for properly in order to give years of quality product output Always dial the shim wheel to a shim setting greater than 0 when the machine is not in use This will prev...

Page 9: ...top the laminator and open the rolls Speed Pot sets the laminators speed 0 20 FPM FWD REV switch selects the direction of the machine STOP button will stop machine RUN button will put machine into con...

Page 10: ...repeatable results Nip Roller Control The open close switch is found on the RH panel but the regulator adjusts the air pressure to the cylinders and the gauge indicates air pressure An E stop switch...

Page 11: ...pressure sensitive with a release liner you will need to set up a wind up station This is done by webbing the film under an idler and separating the film and liner Once the liner has been separated fr...

Page 12: ...and then tape to underside of windup core 5 Set the speed potentiometer to a low setting an move to the rear of the machine 6 Set the machine to run in the FWD direction and press the foot switch Do n...

Page 13: ...heck the substrate moisture content and the substrate tension If waves are in the film Low tension between nip pull roll Increase air pressure to pull roll clutch Roll pressure settings Adjust nip and...

Page 14: ...hout the use of cylinder spacers or the next smaller spacer may be used or special spacer utilized 3 Material such as Plexiglas or glass sometimes carry a greasy or oily film These materials may need...

Page 15: ...Deg F Bottom Roll Heater On Off Rear Control Settings Pull Roll Clutch On Off Pull Roll Up Down Pull Roll Clutch Setting PSI Pull Roll Pressure PSI Shim Dial Setting Film Station Settings Upper Rear...

Page 16: ...same as the nip rolls Zeroing the Nip 1 Loosen the set screw in the cylinder stop 2 Adjust the cylinder stop clockwise to raise the roll and counter clockwise to lower the roll 3 Check the nip using...

Page 17: ...Do not rotate the screw more than turn at a time 3 Adjust the open rate until the rolls open correctly then proceed with the close rate 4 Lock the adjustment screw in place with the jam nut Be carefu...

Page 18: ...terations by anyone other than persons authorized by AGL Component parts such as controls motors heating elements air cylinders rubber coverings etc which are incorporated into the design and manufact...

Page 19: ...COUPLER 4 AGL 80 K3567 1 1 UNWIND WINDUP ASSEMBLY AGL8000S C PNEUMATIC COUPLER 5 AGL 80 K2728 1 INFEED TABLE ASSEMBLY AGL8000T C 6 AGL 80 K5159 1 OUTFEED TABLE ASSEMBLY AGL8000C 7 AGL 80 K1851 1 IDLER...

Page 20: ...15 6 NUT HEX JAM 1 1 8 12UNF ZINC 21 000358 36 4 HHCS 3 4 10UNC 7 LG ZINC 22 000195 12 4 NUT HEX JAM 3 4 10UNC ZINC 23 001451 4 CASTER SWIVEL 5 DIA 900 LBS 24 000011 08 16 SHCS 5 16 18UNC 1 LG BLACK...

Page 21: ......

Page 22: ...000 6450 13 AGL 80 B2104 2 CYLINDER MOUNTING PLATE AGL8000 30 001392 15 2 PLUNGER SPRING LEP 3 8 16UNC 5 8 LG 31 000289 16 2 PIN DOWEL 3 8 DIA 2 LG 32 000007 04 1 SHCS 10 24UNC 1 2 LG BLACK 33 000013...

Page 23: ...000553 08 2 PHMS SLOTTED 4 40UNC 1 LG ZINC 49 000207 01 4 WASHER FLAT SAE 4 DIA 5 16 OD 1 8 ID ZINC 50 000493 01 2 WASHER LOCK 4 DIA SPLIT ZINC 51 000201 01 2 NUT HEX 4 40UNC ZINC 52 000011 17 12 SHCS...

Page 24: ......

Page 25: ...5 CONNECTING LINK 23 000157 04 2 SSS CUP PT 1 4 28UNF 1 4 LG BLACK 24 000340 10 2 HHCS 5 16 18UNC 1 1 4 LG ZINC 25 000207 07 2 WASHER FLAT SAE 5 16 DIA 11 16 OD 11 32 ID ZINC 26 000493 07 2 WASHER LOC...

Page 26: ...JAM 3 8 16UNC ZINC 45 000207 08 8 WASHER FLAT SAE 3 8 DIA 13 16 OD 13 32 ID ZINC 46 012495 03 4 WASHER RUBBER 2 25 OD X 38 ID X 13 THICK 47 000493 06 4 WASHER LOCK 1 4 DIA SPLIT ZINC 48 000207 06 4 W...

Page 27: ......

Page 28: ...H COMBO PNEUMATIC COUPLER 21 000059 07 12 BHSCS 1 4 20UNC 7 8 LG BLACK 22 001356 12 8 BUSHING FLANGED BRONZE 1 1 4 ID 1 1 2 OD 1 1 2 LG 23 000411 20 8 COLLAR SHAFT 1 25 DIA BORE 1 2 WIDE 24 001355 26...

Page 29: ...pl AGL 80 K3567 1 UNWIND WINDUP ASSEMBLY AGL8000S C PNEUMATIC COUPLER Qty Part Item Description Rev BOM Rev D Assy AGLC3568 1 Rev A Date 5 23 2003 15 Apr 08 Page 2 of 2 To order call Advanced Greig La...

Page 30: ......

Page 31: ...ENDS OUTFEED TABLE 5 AGL 80 B1806 1 IDLER SUB ASSY AGL8000 10 000009 04 6 SHCS 1 4 20UNC 1 2 LG BLACK 11 000007 04 4 SHCS 10 24UNC 1 2 LG BLACK 12 000129 10 4 SSS CUP PT 10 24UNC 3 4 LG BLACK 13 0002...

Page 32: ......

Page 33: ...ev A Assy AGLD5160 Rev A Date 9 2 2003 1 AGL 80 D5201 1 OUTFEED SURFACE 8000T C 2 AGL 80 B2204 2 COVER CYLINDER HOLE 5 000061 04 2 BHSCS 5 16 18UNC 1 2 LG BLACK 6 000059 04 2 BHSCS 1 4 20UNC 1 2 LG BL...

Page 34: ......

Page 35: ...M Rev Assy AGL 80 D1850 Rev Date 1 5 1999 1 AGL 80 B1806 4 IDLER SUB ASSY AGL8000 5 000343 10 8 HHCS 3 8 16UNC 1 1 4 LG ZINC 6 000207 08 8 WASHER FLAT SAE 3 8 DIA 13 16 OD 13 32 ID ZINC 7 000493 08 8...

Page 36: ......

Page 37: ...OLD DOWN ASSEMBLY 8000 SERIES Qty Part Item Description Rev BOM Rev Assy AGLC2910 Rev Date 6 20 2000 1 AGL 80 D2905 1 INFEED HOLD DOWN 8000 SERIES 2 000055 02 4 BHSCS 8 32UNC 1 4 LG BLACK 14 Apr 08 Pa...

Page 38: ......

Page 39: ...PDT 240V 14 002339 02 2 CLIP HOLD DOWN RELAY SOCKET 15 006006 20 1 CIRCUIT BREAKER 2 POLE 20 AMP PANEL MNT 16 002099 08 200 LABEL 50 x 75 POLYAMIDE COATED NYLON CLOTH 17 001883 05 45 TERMINAL BLOCK 35...

Page 40: ...8 TERMINAL RING INSULATED BRAZED SEAM 12 10 AWG 10 STUD 43 001509 07 12 TERMINAL RING INSULATED BRAZED SEAM 16 14 AWG 6 STUD 44 000557 03 2 PHMS SLOTTED 8 32UNC 3 8 LG ZINC 45 000559 03 4 PHMS SLOTTE...

Page 41: ...G 10 STUD RED 73 001530 070 2 FUSE SLO BLO 7 0A 250V 1 4X1 1 4 74 006021 20 1 CIRCUIT BREAKER 2 POLE 20 AMP DIN RAIL MNT 75 002492 022 1 SUPPRESSOR ARC TYPE QC 22 OHM 76 001731 03 4 CABLE 3 x 20 AWG S...

Page 42: ......

Page 43: ...13 000851 04 1 FITTING PIPE ELBOW FEMALE 1 4 OD 1 8 NPT 15 000855 04 4 FITTING TUBE Y 1 4 OD TUBE 17 000847 12 1 FITTING PIPE ELBOW MALE 1 4 OD 1 4 NPT 18 000822 02 1 FITTING PIPE BULKHEAD 1 4 NPT 3...

Page 44: ......

Page 45: ...2 012236 01 1 ROLL ADHESIVE ERASER PLAIN SHRINKWRAPPED 3 001446 04 1 ALLEN WRENCH LONG ARM 3 32 T HANDLE 5 001446 11 1 ALLEN WRENCH LONG ARM 1 4 T HANDLE 7 012248 1 CLOTH LOW LINT 12x13 8 012249 1 AL...

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