GMP PROTOPIC-540 QUATRO SLIT User Manual Download

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2015. 06

USER MANUAL FOR PROTOPIC-540 QUATRO SLIT

Before operating the unit, please read this manual thoroughly and retain it for future reference.

The design / specification of the machine could be changed for improvement without any prior notice.

Summary of Contents for PROTOPIC-540 QUATRO SLIT

Page 1: ...FOR PROTOPIC 540 QUATRO SLIT Before operating the unit please read this manual thoroughly and retain it for future reference The design specification of the machine could be changed for improvement without any prior notice ...

Page 2: ... Devices 10 page Move Installation 11 13 page DIGITAL SLEEKING SOLUTION Introduction of DIGITAL SLEEKING 40 page HOW TO USE CONTROL PANEL GLOSS MATT SLEEKING 41 44 page Details for Display 14 16 page HOLOGRAM SLEEKING 45 48 page Control Panel 17 18 page METALLIZE PRINTING 49 50 page Messages 19 20 page SLEEKING FILM SPECIFICATION 51 page HOW TO USE MAIN DEVICES Lamination Area 21 24 page Cutting A...

Page 3: ...al injury and damage the machine This symbol means a required action If you don t follow this action your safety is not guaranteed Required action will be included in this symbol Reference The sign above refers the contents for user s safety and prevention of Property loss POWER Do not connect or disconnect with wet hands as this will cause an electric shock Do not overload a power supply as this ...

Page 4: ... power and voltage It can be a reason of fireflame or an electricity fireflame Do not dissemble make repairs or convert the machine Contact your dealer for repairs Ensure all hair neckties necklaces are kept free of the feeding table to avoid injury Do not convert the safety device and safety switch Do not spill any liquids on the laminator as this will cause damage and a possible electric shock D...

Page 5: ...s Do not touch the roller with your hand as you could be burnt Please avoid installing near the following places Gas stove Ventilator or Air conditioner due the higher temperature or higher humidity Do not place any materials on the laminator as they could catch a fire Avoid the direct sunlight for the installing the machine Avoid the dark and slope place for installation Do not place any material...

Page 6: ... motor rollers rotation and system operation In case of emergency use this switch How to use Press the Red button to operate the Emgency Stop Switch All system is stopped when this is pressed Turn the switch to the right to release from Emergency Status Emergency Stop Switch E Stop S W 6 51 ...

Page 7: ...ld be burnt Do not touch on the heating part Roller s higher temperature and press can damage your body Electricity Caution Cutting Caution Inside the machine high voltage flows Do not touch your body on the trimming device Do not open the outer case You can suffer an injury You can suffer injury or sudden death with electricity shock Chain Caution Do not your body wound into a chain You can suffe...

Page 8: ...WARNING STICKERS WARNING STICKERS 8 51 ...

Page 9: ...LE 1 PAPER GUIDE 2 AIR COMPRESSOR 1 AIR HOSE 1 GLASS TUBE FUSE 20mm 250V 12 5A 4 GLASS TUBE FUSE 20mm 250V 15A 2 WRENCH SET 1 LAMI TABLE 1 MANUAL 1 SEPARATOR IDLE ROLLER 1 LEADING PAPER 1 WASTE GUIDE 2 WASTE BASKET 1 CONTENTS PROTOPIC 540 QUATRO SLIT 9 51 ...

Page 10: ...e Adjustment Knob Control Panel Feeder Pull Roller Pressure Adjustmen Kob Feeding Table Lower Roller Pressure Adjustmen Kobe Application Table Side Slitter Film Shaft Support Perforator Feeding Gate E Stop S W SLIT Module Safety Cover Film Rewinder Waste Guide Waste Basket 10 51 ...

Page 11: ...res to move it by caster wheel 1 If a distance to move the laminator is less than 10m distance in the same area 2 Move the laminator gently with more than 4 persons at least During it is moved grap each corner of the machine After the machine is moved 1 Lock the caster wheel and fix the machine with height adjustment legs 2 Plug the power cord and connect the air hose 3 Check the machine as the te...

Page 12: ...t depends on the job circumstance Power Connection AC 220 240V 15A Independent Power System WARNING It must be grounded for safety Otherwise this could be a cause of trouble and electric shock WARNING Do not plug in the laminator at a Outlet with the other devices this could be a cause of fire by overheating at outlet WARNING Plug in the laminator only at Outlet that is listed in the manual Otherw...

Page 13: ...r if you place inside of Lamitable the high temperature could cause malfunction or trouble Maintenance of Compressor A large amount of moisture is made during the air compressor is operated Then the dry filter at output of compressor must be demoisturised once a day How to connect Air Compressor Insert air hose in to the air compressor After Power On pull the cap upward Push the button as the arro...

Page 14: ...ER DIAL at the same time it makes COUNTER RESET 3 Press STOP button and MASTER DIAL at the same time for 5 secs to change the mode to AUTO or to MANUAL NOTE AUTO MODE is to integrated with GMP Automatic Feeder of PROFEEDR 5478 Contact GMP to purchase it C TEMP Button to set up the Roller Temp To set up the Roller Temp Temp Setting Range is 0 150 How to set up the MIRROR Roller Temp Press TEMP butt...

Page 15: ...red job mode for films with MASTER DIAL Temp Substrate length can be saved by operator and this value is saved automatically after 5 secs Other functions of JOB button Press JOB button for 3 secs mode can be changed to SINGLE or to DUAL mode DUAL mode is required in PROTOPIC III 540DUAL to heat up the Embossing Roller NOTE Factory Setting Progress In Poly L Mode press TEMP button and STOP button a...

Page 16: ...on Then the Bursting Roller starts to move Press the button again and lamp is OFF the Bursting Roller is stopped to move NOTE Only in RUN status the button is activated In STOP status the button is not activated K RUN Operation Button To operate the machine Press RUN button to operate roller with engagement NOTE If the roller rotates fast from stop status this could be a cause of error in job L ST...

Page 17: ...h Temp Job Mode Set Temp 120 FOIL L Foil Film Low Temp Job Mode Set Temp 115 Nylon Nylonex Film Job Mode Set Temp 130 FOIL H Foil Film High Temp Job Mode Set Temp 125 PET L Perfex Film Low Temp Job Mode Set Temp 90 User 1 Use Setting Job Mode 1 PET_H Perfex Film High Temp Job Mode Set Temp 110 User 2 Use Setting Job Mode 2 FUS L Fusing Film Low Temp Job Mode Set Temp 125 User 3 Use Setting Job Mod...

Page 18: ...f Bursting Roller Refer to BURST POSITION on display for burst position setting C 00010 Counting Paper Roller Heating Mode Display It shows the laminating number for some period of time The initial reset is possible when necessary Counter Reset Push SPEED and MASTER DIAL Or turn off and on power Then counter will be reset but previous data will not be saved Roller Heating Mode Display Theres are S...

Page 19: ...essed S opn Temp Sensor is short or Contact between Slip Ring Brush is not good the message is displayed As this message is displayed check the mentioned parts WARNING Power has to be OFF to check the mentioned parts Ovr H This message is displayed when the Laminating Roller temp is higher than 170 This is caused by trouble in Heater Controller Contact to a supplier Release E STOP S W Error Messag...

Page 20: ...heater when it is not used for a certain period for safety purpose and to save electricity The machine enters to Stanby mode when 2 hour time is passed when the machien is in stop mode In STAND BY STATUS the temperature of the roller will not exceed 80 After an hour after STAND BY STATUS the machine enters to POWER OFF mode which makes the Heat roller temperature to 0 These modes can be disabled b...

Page 21: ...ferent substrate requires different pressure The recommendable max pressure is less than 0 6MPa 6 Switch to engage the Embossing Roller PROTOPIC III 540DUAL To engage or disengage the Embossing Roller for its lamination Turn it to PRESS to engage the Embossing Roller and Embossing Laminationg is started Turn it to RELEASE to disengage the Embossing Roller EMBOSSING PATTERNS Optional The basic opti...

Page 22: ...used by the trouble in the Laminator Decurling Device is to avoid the Curling on the Laminated Results after single side lamination Adjust the Decurling Status with the Handle as the Pictures Rotate the Handle to the Right to increase the Decurling Value and rotate it to the left to decrease it Curling Way for Left Direction Rotating of Handle Curling Way for Right Direction Rotating of Handle NOT...

Page 23: ...o check its pressure is in optimum level Feeding Lamp To let operator know the time to put a substrate on feeder When the lamp is ON put a substrate on the feeder table Feeder makes distance of substrates automatically With the transparent cover feeding status and shutter height can be checked LAMP ON Feeder is operated Substrates on Feeder is fed LAMP OFF Feeder is stopped Substrates are on Feede...

Page 24: ... could make conveyor belt loosen If the belt is loosen feeding could not be working properly Adjust its tension with Tension Adjustment Bolts that are at Feed Table Turn it to the right to increase tension and turn it to the left to decrease it Adjust it with 5mm Wrench that is packed in the machine FILM TENSION HANDLE To adjust Film Roll tension Tension on film can be adjusted for laminated resul...

Page 25: ...m inside To make clear holes on films with adjust perforator height adjustment bolt WARNING In the initial loading status if the perforator is needed to be moved loosen the perforator height adjustment bolt Otherwise blade or roller could be damaged To help cut the laminated results and this is used to avoid torn film for cutting process As the right picture make the laminated results have curved ...

Page 26: ...ove installation SLIT MODULE FIXING BOLT to fix the SLIT MODULE This is for installation de installation of SLIT MODULE and to prevent loss Stopper is installed HOW TO CHANGE POSITION OF SLIT GUIDE TABLE Release the Bolt to move SLIT GUIDE TABLE out from PRESS PLATE and adjust postion of SLIT KNIFE and PRESS PLATE Move front side of SLIT GUIDE TABLE upward to remove it For installation make back g...

Page 27: ...curred for more than 2 times continuously please ask to the supplier Tray Table The Tray Table is useful for easy arrangement of Laminated Results Adjust the Guides on the Table for Substrates width length Sleeking Idle Bar Installation This is for sleeking operation to display gloss matt hologram gold silver foil in various effect The method of installation of Idle Bar film for Sleeking is as bel...

Page 28: ...ve any side of Film Core by using the Film Shaft Holder Fixing Pin Insert or Remove film roll into or from Film Shaft Please refer to the Drawing 1 Insert a film roll into the film shaft after the holder fixing pin is removed Tighten the Film core fixing bolt after film is loaded Remarks When doing Single side lamination please use 5 10mm narrower width films than substrate to prevent the contamin...

Page 29: ...d on 5mm of inner side than Paper Guide Slit knife Position You can relocate the Slit knife by using the 150mm Steel ruler which is combined to Film shaft holder s fixing pin Upper film 470 Bottom film 470 Paper guide 480 Paper aligning guide 490 Paper aligning guide Paper guide Example of positioning film paper guide positioning 150mm Steel Ruler Example of relocating the cutting point Cutting li...

Page 30: ...om film Pass the Leading paper by following the below picture stick it with bottom film and tape is with loading paper 3 Loading Upper film Pass the upper film through the idle bar and tape it with loading paper and pull it from behind untill the loading paper comes out To install upper film please reffer to film loading Put Leading Paper Insert Leading Paper Attach the film to paper Pull out the ...

Page 31: ...d or that kind of clothes 그러한 옷차림은 롤러 또는 회전부에 말릴 수 있으며 치명적인 부상을 입을 수 있습니다 These could be wound in the driving device and will be a cause of fatal injury Checking Points for Test Lamination 1 Distance of Overlap for Substrates 3 5mm ideally If underlapped area is not sufficient press PAPER LENGTH on control panel to adjust length of substrate 2 Decurling Status check the curling status of the paper...

Page 32: ...1 Stop lamination could make a mark on a laminated results 2 Basically thicker substrates requires lower speed or higher temp 3 Thinner substrates requires higher speed or lower temp 4 For perfect lamination similar materials lamination first and adjust the conditions for real lamination 5 If substrate would not be fed properly this could be a cause of wrinkle Start Speed 3 KEY IN SPEED 13 4sec 4s...

Page 33: ...How to laminate Web diagrams Single side lamination Web Diagram Double side lamination Web Diagram Sleeking Web Diagram 33 51 ...

Page 34: ...Caution When cleansing the roller use isoprophilene alcohol only Caution after lamination the laminating roller temp is too high if it would be contacted to body this could be a cause of burn Main Body Cleaning Main body and cover should be cleansed with soft linen Caution Segregate the power plug from the outlet It can be a reason of fire flame Caution Using flammable chemicals such as Acetone or...

Page 35: ...Substrates are not fed 1 If both ends of sustrate has big curl and they contact to feeder 1 Make the paper flat 2 If substrate is on less than 2 conveyor belt 2 Substrate must be on the more than 3 conveyor belts Substrates are twisted 1 If substrates are not on the feed table properly 1 Use Paper Guide 2 If tension on conveyor belt is not stable 2 Adjust tension with Conveyor Belt Tension Adjustm...

Page 36: ...essure is not stable 4 If paper width is too much wider than film width by 3 Please ask to a supplier more than 30mm 4 Place a film at 3 5mm inside from the substrate end Curling on laminated results 1 If Decurling is not good 1 Refer to the Decurling Adjustment 2 If Paper thickness is thinner 2 GMP doesn t recommend the following paper spec 80 120g Film stuck on Rubber Roller 1 If a feeding error...

Page 37: ...lade height with adjustment bolt not good Refer to the Perforator Adjustment 2 If Bursting Roller Pressure is lower 2 Adjust its height with Bursting Roller Height Adjustment Handle Refer to the Bursting Roller Height Adjustment Handle 3 If Bursting Time is not sufficient 3 Set a proper time with adjustment of DISTANCE button on control panel Refer to the DISTANCE 4 If film material is not POLYNEX...

Page 38: ...er not working well 2 If foreign substances are 2 Please remove the foreign substances in between the sensor and laminating roller 3 if the heater is defective 3 Please ask to a supplier 4 If the THERMOSTAT is operating 4 Please cool down the machine and reoperate the machine If same problem arises again If the compressor operation is not smooth 1 Please check the pressure gauge of the compressor ...

Page 39: ...120 300 Slit Book Lamination 200 400 Laminating Film POLYNEX PERFEX NYLONEX FILM 20 44 Rated Voltage AC 220 240V 15A Power Consumption 3 5 kw Warm up Time 7 mins Heating System DUAL INFRARED HEATER Roller Temperature MAX 150 Temp Control JOG DIAL Speed Control JOG DIAL Bursting Motor DC MOTOR Roller Pressure System Pneumatic Cylinder Film Core 77MM 3 DUAL Cooling Motor DC Cooling fan 5set Top Bott...

Page 40: ... FINISH SLEEKING FOIL GLOSS SLEEKING FOIL MATT SLEEKING FOIL 2 HOLOGRAM HOLOGRAM SLEEKING FILM SPARKLE HOLOGRAM HIPER PLAID HOLOGRAM CRYSTAL HOLOGRAM MILKY WAY HOLOGRAM STAR HOLOGRAM SPECTRUM HOLOGRAM 3 METALLIC SLEEKING FOIL GOLD SILVER METAL BLUE METAL GREEN METAL RED 4 IMAGE TRANSFER Transfer any kind of image can be transferred to any surface with GMP Transer Media GMP Laminators DIGITAL SLEEK...

Page 41: ...odel Speed Set Temp Pressure MPa Protopic series 3 110 0 5 Table 1 1 Picture 1 1 How to load the Foils Picture 1 2 Note Please be informed that in order to realize the sleeking effects such as Whole Gloss Matt sleeking Spot Gloss Matt sleeking Hologram sleeking and etc on the substrate a sleeking bar is needed Please refer to the installation of the main devices 1 GLOSS MATT SLEEKING Sleeking Web ...

Page 42: ... POD Prints DIGITAL PRINT FILM LAMINATOR Film Loading SLEEKING FINISH 2 Whole Page Gloss Matt SLEEKING SOLUTION 1 Print Out POD Prints 2 Load GLOSS MATT SLEEKING FOIL as the above picture 3 Setting Roller Temp 110 Speed 2 HOT GLOSS SLEEKING FILM REWINDER GLOSS MATT SLEEKING FILM UNWINDER SEPERATOR IDLE ROLLER 4 Put substrates on the Feeder Table and Press RUN 5 Whole surface has Gloss Finish Table...

Page 43: ...OD Prints DIGITAL PRINT POD Prints DIGITAL PRINT SLEEKING FINISH OFFSET Prints 1 Cut the Car Image Picture 1 2 with Image Editing Program 3 Print the Background Image 6 Only the Spot Image has Sleeking Table 1 3 Spot Gloss Matt Sleeking 2 Spot Gloss Matt SLEEKING SOLUTION with Prints 2 Print the Spot Image only and Sleeking 43 51 ...

Page 44: ... 인쇄 SLEEKING FINISH OFFSET Prints 1 Cut the Car Image Picture 1 2 with Image Editing Program 2 Print out the Background Image only 3 Laminate in GMP Laminator with GMP Sleeking Foil 4 Print the Spot Image on the Laminated Surface 5 Sleeking on the Printed Surface in process of Table 1 2 6 Only the Spot Image has Sleeking Effect Table1 3 Spot Gloss Matt Sleeking 3 Spot Gloss Matt SLEEKING SOLUTION ...

Page 45: ...M Protopic series 3 105 0 5 HIPER PLAID HOLOGRAM CRYSTAL HOLOGRAM MILKY WAY HOLOGRAM STAR HOLOGRAM Table 2 1 SPECTRUM HOLOGRAM MOSAIC HOLOGRAM Picture 2 1 How to load the Foils Picture 2 2 Note Please be informed that in order to realize the sleeking effects such as Whole Gloss Matt sleeking Spot Gloss Matt sleeking Hologram sleeking and etc on the substrate a sleeking bar is needed Please refer t...

Page 46: ...D Prints DIGITAL PRINT FILM LAMINATOR Foil Loading SLEEKING FINISH 2 Whole Page HOLOGRAM SLEEKING SOLUTION 1 Print out the POD prints 2 Load the GLOSS SLEEKING FOIL as the above picture 3 Setting with Roller Temp 105 Speed 2 HOT HOLOGRAM SLEEKING FILM UNWINDER SEPERATOR IDLE ROLLER 4 Put substrates on the Feeding Table and press 5 Hologram Sleeking Effect on the Whole Table 2 2 Whole Page Hologram...

Page 47: ...252 POD Prints DIGITAL PRINT POD Prints SLEEKING FINISH OFFSET 인쇄물 Table 2 3 Spot Hologram Sleeking 2 Spot HOLOGRAM SLEEKING SOLUTION 1 Cut the Carrot Image Picture 2 1 with Image Editing Program 3 Print the Background Image 6 Only the Spot Image has Hologram Sleeking Effect 2 Print the Spot Image only and Sleeking 47 51 ...

Page 48: ...T SLEEKING FINISH OFFSET Prints Table 2 4 Spot Hologram Sleeking with Lamination 3 Spot HOLOGRAM SLEEKING SOLUTION with Lamination 1 Cut the Carrot Image Picture 2 1 with Image Editing Program 2 Print out the Background Image only 3 Laminate in GMP Laminator with GMP Sleeking Foil 4 Print the Spot Image on the Laminated Surface 5 Sleeking on the Printed Surface in process of Table 2 2 d 6 Only the...

Page 49: ...sure MPa SILVER Protopic series 3 110 0 5 Table 3 1 Picture 3 1 How to load the Foils 그림 3 2 Note Please be informed that in order to realize the sleeking effects such as Whole Gloss Matt sleeking Spot Gloss Matt sleeking Hologram sleeking and etc on the substrate a sleeking bar is needed Please refer to the installation of the main devices 1 SPOT METALLIC SLEEKING Sleeking Web Diagram 49 51 ...

Page 50: ...PRINT POD Prints DIGITAL PRINT SLEEKING FINISH OFFSET Prints Table 3 3 Spot Gold Silver Metallic Sleeking 2 Spot METALLIC SLEEKING 5 Only Spot Image has the Sleeking Effect 1 Cut the Spot Image Picture 3 1 with Image Editing Program 2 Print out the Spot Image only 3 Laminate in GMP Laminator with GMP Sleeking Foil 5 Print the Background Image 50 51 ...

Page 51: ...L STAR MOSAIC SPARKLE HYPER PLAID HOLOGRAM SLEEKING FOIL PET12 77CORE 1000M HOLOGRAM SLEEKING FOIL PET25 77CORE 1000M HOLOGRAM SLEEKING FOIL PET50 77CORE 1000M HOLOGRAM FOIL UV20 77CORE 1000M HOLOGRAM FOIL UV30 77CORE 1000M MEATALLIC FOIL GOLD SILVER BLUE GREEN RED VIOLET PINK SINGLE COLOR FOIL 3000M MULTI COLOR FOIL 3000M HOLOGRAM FOIL 3000M SLEEKING FILM 51 51 ...

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