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Q-110  

                 REV. D 

Page 7 of 11 

The Contract Manufacturer shall establish methods for identifying and providing the training of all personnel 
performing activities affecting quality. The Contract Manufacturer shall ensure that Operator qualification 
and re-qualification requirements are established including, as a minimum, employee experience, training, 
and demonstrated skills. For audit purposes, the Contract Manufacturer is responsible to ensure that all 
training is recorded and can be easily retrieved. 
 
 
2.3 

Design Control (when applicable). 

 
A program shall be established and operational to ensure that all design changes are implemented in a 
smooth and timely manner and do not adversely affect quality or reliability. 
 
When applicable the quality system shall ensure that drawings and specifications establish a thorough 
design definition. 
 
 
2.4 Purchasing. 
 
When applicable to ADTRAN products vendors shall be subjected to re-qualification on a periodic basis.  
The re-qualification may be based on review of incoming inspection data or other analyses of performance. 
 
 
2.5 Process 

Control. 

 
Inspection and testing results shall be recorded and analyzed using control charts or a similar technique as 
appropriate for the purpose of identifying problem areas and monitoring the effectiveness of the quality 
system. 
 
Each time any change is made in the established operation (for example, a new operator, new machine, 
new technique), a critical examination shall be made of the first unit(s) processed after the change is 
implemented. 
 
Electro-Static Discharge (ESD) protection shall be utilized in accordance with IPC-A-610, IP-CM-770. 
 
Where assembly processes are utilized, the contract manufacturer shall adhere to the requirements of the 
ADTRAN BOM, ADTRAN Q50 and IPC-A-610.  ADTRAN BOM notes or special instructions will supersede 
all other criteria.  Where contract manufacturer generated Workmanship Standards are to be used the 
contract manufacturer shall submit, to ADTRAN Quality, a copy for review. 
 
All points to be soldered (terminal, leads, stranded wire, etc.) shall meet the solderability requirements 
defined in MIL-STD-202F Method 208. The preferred method is IPC ANSI / J-STD-002, section 4.2 and 4.3. 
 
Any changes to the Contract Manufacturers materials and/or processes shall be reported to ADTRAN prior 
to use on any ADTRAN product. 
 
 
2.6 

Inspection, Measuring and Test Equipment. 

 
The Contract Manufacturer’s Quality Organization shall audit the records/equipment to ensure that no “out 
of calibration date” equipment is being used during testing and inspections.  The Contract Manufacturer’s 
Quality Organization shall audit the procedures, records/equipment to assure all equipment used in 
inspection and test are calibrated. Calibration is to be performed in compliance with the equipment 
manufacturers’ guidelines. 
 
Tools, gauges, test equipment, etc., that are inactive or do not require calibration, shall be so identified. 
 

Summary of Contents for Q-110

Page 1: ...Q 110 QUALITY PROGRAM REQUIREMENTS FOR ADTRAN CONTRACT MANUFACTURERS Q 110 REV D Page 1 of 11...

Page 2: ...equipment Revised section 2 8 6th para to reflect approval of alternate labels C 4 21 2004 General update to Outsource Manufacturing guidelines Specifics include a Revised signature line on the Forewo...

Page 3: ...tal to any form of management or quality control This document shall serve as both a requirement and a general guide to the extent of quality control that ADTRAN anticipates from Contract Manufacturer...

Page 4: ...tingent upon continued quality of performance satisfactory results of Quality System Audits and or external TL9000 audit reports 1 4 ADTRAN Quality System Audits Contract Manufacturer facilities and o...

Page 5: ...Non Conforming RMS Material All material used on ADTRAN product shall be listed in the ADTRAN Approved Vendors List AVL and defect free RMS material determined to be wrong discrepant damaged upon init...

Page 6: ...ll notify the CM of disposition of all First Articles submissions in documented form i e email fax etc 1 8 1 Deviations to Specifications A request for deviation to a drawing or specification must be...

Page 7: ...hed operation for example a new operator new machine new technique a critical examination shall be made of the first unit s processed after the change is implemented Electro Static Discharge ESD prote...

Page 8: ...ducts delivered to ADTRAN as required by the Bill of Material It is preferred that shipping containers not exceed a maximum of 35 pounds Each container should have a consistent number of parts except...

Page 9: ...ract manufacturer shall establish and maintain a documented Quality Improvement Program to improve the quality and reliability of the processes product The program shall be active and contain a priori...

Page 10: ...shipment meet all the necessary Engineering Instructions Mechanical Specifications and Necessary Requirements and that the above parts have been inspected by this Company A copy of all working docume...

Page 11: ...OS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM P...

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