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Q-110  

                 REV. D 

Page 6 of 11 

First Articles are required for all New Product Introduction (NPI) Assemblies, subassemblies and mechanical 
and formed part numbers.  This may include current assemblies that incur major changes in Form-Fit-
Function.   

  The CM/supplier is responsible for meeting all requirements of the Bill Of Material (BOM), 

assembly drawing(s), engineering specification(s) and Purchase Order.  All dimensions are to 
be considered critical. 
   

  A completed ADTRAN First Article Inspection (FAI) Report form (Q110-1, page 1and 2) must 

accompany all shipments of First Article units (Identify the container or box that will contain the 
FAI documentation).  This report is to provide actual measurements in comparison to the 
specifications.  A working print of the BOM and all assembly drawings shall be included in the 
FAI documentation package.  
 

  It is recommended that FAI documentation also be forwarded to ADTRAN electronically to the 

following email address,  [email protected] 
  

  First Article units must be labeled and shipped per Work Instruction SC10. 

 
The first articles will be inspected for workmanship and labels will be scanned to assure proper barcode 
printing.  ADTRAN will review and approve/reject all First Article submissions.  The CM may be required to 
re-submit First Articles based on engineering review.   The ADTRAN Outsource department will notify the CM 
of disposition of all First Articles submissions in documented form (i.e. email, fax, etc.). 
 
1.8.1  Deviations to Specifications. 

 

A request for deviation to a drawing or specification must be submitted and approved in writing by ADTRAN 
prior to first article submission.  Once approved, the deviation must be clearly documented and attached to 
the ADTRAN First Article Inspection Report.  
 
2.0 

Elements of the Quality System 

 
There are basic elements that a Contract Manufacturer of products & services used in telecommunications 
products is reasonably expected to have implemented and documented in its quality program.  
 
Contract Manufacturer’s of ADTRAN products are expected to have established, documented, implemented 
and maintained a reasonable quality management system and continually improve its effectiveness in 
accordance with the requirements of the current TL9000 standards.  
 
It is required the Contract Manufacturers be TL9000 registered or be in the process of registration.  The 
contract manufacturer can demonstrate this by providing the name of their registrar and the schedule for 
registration. 
 
2.1 Quality 

System 

 
The quality system shall be documented and shall be in a quality manual and traceable to documented 
subset procedures/work instructions. 
 
All workmanship and engineering specifications shall be documented. 
 
Each inspection or testing activity shall have documentation that describes detailed requirements such as 
parameters to be checked, statistical methods, sampling plan, nonconformance criteria, etc. 
 
 
2.2 Training 
 

Summary of Contents for Q-110

Page 1: ...Q 110 QUALITY PROGRAM REQUIREMENTS FOR ADTRAN CONTRACT MANUFACTURERS Q 110 REV D Page 1 of 11...

Page 2: ...equipment Revised section 2 8 6th para to reflect approval of alternate labels C 4 21 2004 General update to Outsource Manufacturing guidelines Specifics include a Revised signature line on the Forewo...

Page 3: ...tal to any form of management or quality control This document shall serve as both a requirement and a general guide to the extent of quality control that ADTRAN anticipates from Contract Manufacturer...

Page 4: ...tingent upon continued quality of performance satisfactory results of Quality System Audits and or external TL9000 audit reports 1 4 ADTRAN Quality System Audits Contract Manufacturer facilities and o...

Page 5: ...Non Conforming RMS Material All material used on ADTRAN product shall be listed in the ADTRAN Approved Vendors List AVL and defect free RMS material determined to be wrong discrepant damaged upon init...

Page 6: ...ll notify the CM of disposition of all First Articles submissions in documented form i e email fax etc 1 8 1 Deviations to Specifications A request for deviation to a drawing or specification must be...

Page 7: ...hed operation for example a new operator new machine new technique a critical examination shall be made of the first unit s processed after the change is implemented Electro Static Discharge ESD prote...

Page 8: ...ducts delivered to ADTRAN as required by the Bill of Material It is preferred that shipping containers not exceed a maximum of 35 pounds Each container should have a consistent number of parts except...

Page 9: ...ract manufacturer shall establish and maintain a documented Quality Improvement Program to improve the quality and reliability of the processes product The program shall be active and contain a priori...

Page 10: ...shipment meet all the necessary Engineering Instructions Mechanical Specifications and Necessary Requirements and that the above parts have been inspected by this Company A copy of all working docume...

Page 11: ...OS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM POS OTHER Yes No DWG BOM P...

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