Adtech ADTECH4 CNC Series Maintenance Manual Download Page 1

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ADTECH4 Series

CNC Maintenance Manual

Summary of Contents for ADTECH4 CNC Series

Page 1: ...ADTECH4 Series CNC Maintenance Manual ...

Page 2: ...orm of imitation copying transcription or translation by any company or individual without the permission is prohibited This manual does not include any form of assurance standpoint expression or other intimations Adtech and the stuffs have no responsibility for any direct or indirect disclosure of the information benefit loss or business termination of this manual of the quoted product informatio...

Page 3: ...cted consequences Connect the surge absorption diodes to the product in the required direction otherwise the product will be damaged Ensure the power switch is OFF before inserting or removing plug or disassembling chassis Overhauling Ensure the power is OFF before overhauling or components replacement Make sure to check failures after short circuit or overloading and then restart the machine afte...

Page 4: ...he general usage conditions i e environmental condition daily average 30 load rate 80 and operating rate 12 hours day Routine Inspecti on Routine Confirm environmental temperature humidity dust or foreign objects Confirm abnormal vibration and noise Check whether vents are blocked by yarn etc Regular Check One year Check whether solid components are loose Confirm whether terminal block is damaged ...

Page 5: ...d PC 13 2 3 System Operating Condition 13 3 Operating Panel 14 3 1 ADTCNC46 Series System LCD Button Panel 14 LCD display unit 15 3 2 ADTCNC49 Series System LCD Button Panel 16 3 3 System Menus 16 3 3 1 Auto monitor submenu 17 3 3 2 Program editing submenu 17 3 3 3 Parameters submenu 18 3 3 4 Working coordinate submenu 18 3 3 5 Diagnosis submenu 19 3 4 Operating Keys 21 4 Manual Operation 22 4 1 R...

Page 6: ... 5 Automatic Operation 36 5 1 Memory Operation 36 5 2 MDI Operation 36 5 3 USB disk DNC 37 5 4 Speed rate adjustment 37 5 5 Run idle 37 5 6 SBK Function 38 5 7 BDT function 38 5 8 Stopping Automatic Operating 38 6 Safe Operation 40 6 1 Emergency Stop 40 6 2 Hard Limit Over Travel 40 6 3 Soft Limit Over Travel 40 7 Alarm and Self diagnosis Function 41 7 1 NC Program Execution Alarm 41 7 2 System En...

Page 7: ...MDI interface 54 MDI interaction interface is shown below 54 MDI Interface 54 9 4 File Management 55 9 5 Graphic Simulation 56 9 6 Parameter Interface 57 IO configuration parameters 60 IO Configuration Parameters Interface 61 9 7 Compensation interface 61 9 8 M series workpiece coordinate system setting interface 62 9 9 Controller Diagnosis Interface Diagnosis 66 9 10 Macro Variable View Interface...

Page 8: ...port configuration of 46M series milling machine 165 Default input port configuration of 46L series XS5 lathe 166 Default input port configuration of 49M series XS7 milling machine 167 12 2 3 Digital output interface 171 Default output port configuration of M series milling machine CNC4640 XS6 CNC4960 XS8 173 Default output port configuration of M series milling machine CNC4960 XS15 174 Default ou...

Page 9: ...ion diagram 188 12 3 4 Step connection diagram 189 12 3 5 IO electrical connection diagram 190 12 3 6 ADT9163 splitter wiring diagram 193 12 3 7 ET102A splitter wiring diagram 196 ET102A splitter function definition 197 12 3 8 ET202A splitter wiring diagram 199 ET202A splitter function definition 199 ...

Page 10: ...ith different axes but same hardware functions M Series applications for milling machines and L Series applications for lathes are developed on this platform The applications differ on functions and interfaces M series refers to a system for milling machine motion function The interfaces and functions followed by a M or M Series note are dedicated for the software system of milling machines L seri...

Page 11: ...Minimum setting unit 0 001mm Minimum moving unit 0 001mm Maximum instruction value 9999 999mm Feeding Fast feeding speed X axis Y axis Z axis A axis 9999mm min maximum Feeding speed range Feeding per minute 1 9999mm min Feeding per revolution 1 500 rpm Automatic acceleration deceleration Yes Feeding speed rate 10 150 Manual Continuously manual feeding Yes Returning to reference point manually All ...

Page 12: ...storage capacity storage quantity Capacity 60MB 100 work areas No limit on processing file quantity Program edit Program edit Insert modify delete cancel Program No sequence No address character retrieval Yes Decimal point programming Yes Display 800 480 pixels 7 LCD Position screen program edit Tool compensation setting alarm display Hand wheel test diagnosis screen Parameter setting graphic simu...

Page 13: ...tool radius compensation Automatic tool radius offset and automatic tool tip transition 2 2 3 Abundant Instruction System Scaling instruction Mirror processing instruction Tool biasing instructions Program cycle program skip program shift program transfer different end processing modes macro definition and program management instructions Fixed point instructions starting point setting point etc Po...

Page 14: ... disk RS232 interface or transmit the programs from the system to PC 2 3System Operating Condition Operating voltage 24V DC with filter Operating temperature 0 45 Optimum operating temperature 5 40 Operating humidity 10 90 no condensing Optimum operating humidity 20 85 Storage temperature 0 50 Storage humidity 10 90 Operating environment No excessive dust acid alkali corrosive and explosive gases ...

Page 15: ... to operate corresponding sub menus Manual axis movement buttons and edit and input buttons are reused and have different definitions in different modes Work mode switching area is used to switch working modes of the system and the security and system operating experience are enhanced through different modes Hand wheel and single step mode are switched through the Repeat button ...

Page 16: ... mode information displays the currently selected working mode Main screen information displays the current content of the main screen Sub screen menu options are used to switch the corresponding sub screens with the left arrow F1 F6 and right arrow The right cycle arrow is used to turn pages the left cycle arrow is used to close the submenu and return to previous menu ...

Page 17: ...ADTECH4 SeriesCNC Maintenance Manual 3 2ADTCNC49 Series System LCD Button Panel 3 3System Menus CNC46XX system uses cascading menu structure You can press the following keys to operate the menus ...

Page 18: ...Key in the right Turn pages to show other menus of same level The main menus of the system include Monitor Edit Parameter Coordinate and Diagnosis Each main menu contains several submenus which are shown below 3 3 1 Auto monitor submenu 3 3 2 Program editing submenu Monitor Position Absolute Relative Comprehensive Track Preview Plane selection MDI ...

Page 19: ...ADTECH4 SeriesCNC Maintenance Manual 3 3 3 Parameters submenu 3 3 4 Working coordinate submenu Edit Program File Parameters Comprehensive Axis configuration Management Tool changer Principal axis Port ...

Page 20: ...Maintenance Manual 3 3 5 Diagnosis submenu M series coordinates Coordinates setting Compensation Coordinate parameters Centering measurement Tool setting gauge Measurement L series coordinates Compensation Trial cutting ...

Page 21: ...ADTECH4 SeriesCNC Maintenance Manual Diagnosis Alarm info Input diagnosis Output diagnosis DA diagnosis ...

Page 22: ...ble Up Down adjust ration move cursor between subsections Left Right move cursor to left right Page key Up Down Turn pages Menu keys Select the menus Principal axis forward Press it and the principal axis rotates forward press it again and the principal axis stops Principal axis reverse Press it and the principal axis rotates reversely press it again and the principal axis stops Coolant Coolant ON...

Page 23: ...nabled as home signal after sensing and then the sensing stops You can set the Home mode in Parameter Comprehensive Parameter in which 0 default indicates program and 1 indicates mechanical You can also press SBK key in home mode to switch among Mechanical Program Mechanical quickly This method doesn t conflict with parameter setting You can select accordingly To use servo home as the home signal ...

Page 24: ...y Manual to select manual operation In Relative Position and Coordinate System screen press X Y Z A respectively to show the value of corresponding axis and then press the Cancel key to reset the relative position of current axis Note The tool also can return to reference point according to program instruction i e returning to reference point automatically Caution Generally the system will perform...

Page 25: ...he moving speed of current axis This value can truly reflect the moving speed of current axis unit mm min Note Only single axis motion is available in manual mode 4 3Single Step Feeding Single step mode is similar to manual mode the operations are same but only moves a specified pulse increment every time press the key The specific operation follows 1 Press the mode switch key Hand wheel Single st...

Page 26: ... hand wheel operation 2 Rotate the dip switch on the hand wheel to select handheld axis X Y Z A 3 Rotate the increment dip switch on the hand wheel to select the moving amount 0 1 0 01 0 001 4 Rotate the hand wheel to move the machine tool The tool moves certain distance every time you rotate the hand wheel for a scale For example if you select X axis in step and select 0 01 in step the tool moves...

Page 27: ...ncipal axis positively and press it again to stop the axis Key indicator No matter in what mode the key indicator is on if only the principal axis is positive rotating or else the indicator is off Principal axis reverse rotation stop In hand wheel single step manual mode press this key to rotate the principal axis reversely and press it again to stop the axis Key indicator No matter in what mode t...

Page 28: ...ate in reverse direction after pressing it again When the principal axis is positive reverse rotating and execute M04 M03 directly the system first stops positive reverse rotating and then execute M04 M03 instruction Positive reverse rotating of principal is stopped while emergency stop and other outputs can be set according to system parameters ...

Page 29: ...on below if the auxiliary parameters of the coordinate system doesn t need setting the first three steps can be omitted Please refer to chapter 9 5 for auxiliary parameters of the coordinate system 1 Single axis centered Select the edit mode Press Coordinates Coordinates Parameter to enter the auxiliary parameters setting interface of the coordinate system Move the cursor to desired position enter...

Page 30: ...make its side blade touch side A surface of the workpiece and press EOB to record boundary point 1 Move the tool to make its side blade touch side B surface of the workpiece and press EOB to record boundary point 2 Record boundary point 3 4 in the same method Press EOB after recording all boundary points to calculate the coordinates of center point If there is no question press EOB again to return...

Page 31: ...ight arrow to move the cursor to select coordinate system Press Centered Measurement to enter centered interface Move the tool to make its side blade touch the surface of round workpiece and press EOB to record boundary point 1 Move the tool to make its side blade touch another point in the surface of the workpiece and press EOB to record boundary point 2 Move the tool to make its side blade touch...

Page 32: ...e center automatically indicating that three points arc centered properly The validation steps for other tool setting methods are same 4 6 2 Tool regulator M series Tool regulator principle The tool regulator uses external sensor switch to set the reference point for axis Z which is similar to home After changing tool during processing or changing tool manually transfer this function to automatica...

Page 33: ...s of current Z axis when touches the switch and assigns to the Z coordinates of current selected coordinate system Tool regulator blows to turn off Z axis returns to home position 4 6 3 Tool setting by test cutting L series The machine tool uses test cutting for tool setting which moves the tool to cut the processing file measures the value after cutting and enters into the system to complete the ...

Page 34: ...xis can only retract in opposite direction Do not move X axis or else the measured diameter will be invalid 4 7Data settings 4 7 1 Tool compensation data setting Tool compensation data setting Select the edit mode In the main menu press Coordinate and then press submenu Compensation to enter tool compensation parameter setting interface Move cursor to select the parameter enter the value and then ...

Page 35: ...ng The system parameters can be modified as follow Select the edit mode In the main menu press Parameter to enter parameter setting interface Then press the submenu key to select the parameter type comprehensive management Move cursor to select the parameter enter the value and then press EOB to modify the parameter where the cursor locates ...

Page 36: ...tal input the default mode is always direct assignment to change to incremental assignment press the UP DOWN arrow key In the Monitor screen under Position menu press the O key to bring up the G code O program number box to quickly switch to O block Press the EOB to confirm and press Cancel to return In the Monitor screen under Position menu press in Manual mode to trim spindle speed quickly if yo...

Page 37: ... step of memory operation follows 1 Save the program in the memory see 8 1 for details 2 Select Edit File in the menu or press File on the panel to enter file operation interface 3 Press the direction keys to move the cursor press EOB to select a program and load the file into the work area 4 Press mode selection key Auto to switch to automatic mode 5 Press the Start key to run the program and the...

Page 38: ... DNC processing the program info will be lost when the power supply is connected again 5 4Speed rate adjustment Feeding rate In automatic mode press Up Down key in Position interface to adjust the feeding rate Press the key once to increase or decrease by 10 10 150 Manual rate In manual mode press Up Down key in Position interface to adjust the manual rate Press the key to increase or decrease by ...

Page 39: ...is on 5 7BDT function In automatic mode press BDT to start the BDT function which will make the block instructions in the line after in the program invalid 5 8Stopping Automatic Operating Two methods are available to stop automatic operating i e enter stop command where the program will stop M00 M01 and press the key on the operation panel to stop the machine tool Program stops After executing the...

Page 40: ...ing automatic operation press the Pause key on the operation panel the automatic operation pauses and the indicator is on press Start again to continue operating the machine tool and the pause indicator is on Reset During automatic operation press the Reset key on the operation panel and the system stops immediately Here Reset has the same function as emergency stop button ...

Page 41: ...ly After investigating the alarm reason press Reset to clear the alarm information 6 3Soft Limit Over Travel If the tool enters the restriction area regulated by the parameter travel limit the system alarms over travel and the tool decelerates and stops At this moment you can move the tool to safe direction in manual mode and then press Reset to release the alarm Caution During automatic operation...

Page 42: ...ination error 0010 Specify M01 code program pause 0011 M98 format error 0012 Motion transfer fails 0013 This block doesn t need compensation 0014 G block invalid format 0015 M99 instruction transfer abnormal M99 transfer is prohibited in current position 0016 Abnormal motion alarm 0017 Illegal character 0018 Note symbol format error or no symmetric note symbol 0019 Illegal G code 0020 G code radiu...

Page 43: ...tion missing error 0038 F instruction missing error 0039 T instruction missing error 0040 S instruction missing error 0041 P instruction missing error 0042 M instruction missing error 0043 G instruction missing error 0044 I instruction missing error 0045 J instruction missing error 0046 K instruction missing error 0047 Q instruction missing error 0048 Screw distance repeat designation error 0049 S...

Page 44: ...mit 1040 X axis positive hard limit The system has corresponding limit alarm Please check corresponding limit sensor point or parameters If hard limit occurs and the appearance of the sensor point doesn t has any problem enter the diagnosis mode in manual mode and check the state of the input port in diagnosis mode If the state is valid please eliminate in sequence Pull out the input IO cable and ...

Page 45: ...ay be reverse Please modify the parameters The corresponding function ports are IN34 37 which can be checked in input diagnosis 1046 Axis No definition internal repeat error Interface axis No set by parameter P2 45 P2 49 is specified repeatedly 1047 Principal axis isn t reset 1048 Mold isn t clamped 1049 System safety signal not in position error 1051 System air pressure insufficient 1052 System m...

Page 46: ...refer to the alarm info in the Diagnosis menu for details When the alarms are eliminated please press Reset to clear the alarm ring 7 4Self diagnosis CNC system sometimes stops even there is no alarm The reason may be that the system is running processes and the self diagnostic function is available for checking The self diagnostic steps of the system are as follows 1 In the main menu press Diagno...

Page 47: ...roller through PC follows Set system baud rate and ID No Connect to PC and run Adtech serial communication software Set the baud rate same as controller and scan ID device Select the Upload file to NC button in the communication software Select CNC file in the popup dialog box and press Open button 8 1 3 Copying Processing Files from USB Disk The step of copying CNC processing file to system memor...

Page 48: ...gram edit interface and edit the program in current work area for loading program into work area refer to 8 2 The edit mode is similar to notepad in Windows Move the cursor directly to locate press keys to enter press EOB to change line and press Delete to delete the character where the cursor locates Caution After all operations press Reset to save the files and the functions base on edit mode CN...

Page 49: ...Manual If the file has been loaded into work area you need to restart the system to delete the program or else the system will report error The programs loaded into the work area can t be deleted or else the system will report error ...

Page 50: ...solute position relative position and comprehensive position In the main interface press Monitor to enter the position interface To enter position interface Absolute position The position of current machine tool coordinates relative to the origin of workpiece coordinate system The absolute position interface follows Monitor Position Absolute Relative Comprehensive ...

Page 51: ...ADTECH4 SeriesCNC Maintenance Manual Absolute Position Interface ...

Page 52: ...ting Considering that some operators have been used to manual calculation this function is preserved With the more and more powerful of automatic centered function it is used less The operation follows Enter Position interface Switch to Relative interface Then enter manual mode Press a coordinate axis No e g X and the X coordinate flashes Press Cancel to reset X coordinate to 0 The relative positi...

Page 53: ...low Comprehensive position interface 9 2Programming Interface The edit interface shows the program info in current workpiece In the main interface press Edit to enter the program interface To enter program edit interface Program edit The program edit interface shows the NC program currently processed in edit mode you can edit the NC program see 8 3 for details PROG Program edit File ...

Page 54: ...lculates the resource usage in current work area The upper right of the program directory interface shows the version info of current controller software If our engineering personnel ask to confirm the software version of the controller on site please provide this version info To enter system info interface System info interface is shown below Diagnosis System Info ...

Page 55: ... code To enter MDI interface In MDI interface enter complete NC code instruction in edit mode press the Start key in the edit mode and confirm to execute directly To restore the default settings quickly press and hold the Reset key for three seconds and choose to reset or not MDI interaction interface is shown below MDI Interface Monitor MDI ...

Page 56: ...opy the upgrade file to system memory in either method above to upgrade the software Restart the controller In File Management interface press the Reset key to restart the controller This method is different from restarting due to power failure In certain occasions you can restart the controller quickly in this method to make certain function take effect Connect to PC with the USB cable and exchan...

Page 57: ...track display automatically During automatic running of the system the motion track is displayed in real time In standby mode you can also press Preview to pre scan the processing file The shortcuts of adjusting position PageUp Zoom in PageDown Zoom out Shift position the shift unit is the set pixel unit Graphic simulation interface is shown below Graphic Simulation Interface Monitor Track ...

Page 58: ...l axis port etc In the main interface press parameter to enter the interface Parameter has the following menus Comprehensive parameters Comprehensive parameters are a set of functions that aren t classified in details e g home mode manual speed etc Comprehensive parameter interface is shown below Parameters Comprehensive Axis Configuration Management Tool Magazine Principal Axis Port ...

Page 59: ...sive Parameter Interface Axis parameters Axis parameters are parameter set of interface characteristics of control position axis Please refer to the parameter description for details Axis parameter interface is shown below Axis Parameter Interface ...

Page 60: ...ECH4 SeriesCNC Maintenance Manual Management parameters This is a function set that confirms identity and initialize the system Management parameter interface is shown below Management Parameter Interface ...

Page 61: ...pecific application also depends on the principal axis selection of the machine tool manufacturer The servo parameters and axis parameters have the same meaning and therefore please refer to the description of axis parameters Principal axis parameter interface is shown below Principal Axis Parameters Interface IO configuration parameters IO configuration parameters are the assignment of hardware i...

Page 62: ...es and L series which will be described below To enter tool compensation interface M series tool compensation interface has two compensation variables i e tool length compensation and tool radius compensation corresponding to G43 G44 and G41 G42 enter compensation value to corresponding compensation number and transfer the compensation number in NC program to realize the compensation Tool compensa...

Page 63: ...face press Coordinate to enter coordinate system Workpiece coordinate system Display workpiece coordinate system i e the offset of workpiece home position and machine tool home position Totally six basic workpiece coordinate systems G54 G59 and nine extension coordinate systems G591 G599 are available To enter workpiece coordinate system interface The workpiece coordinate system interface is shown...

Page 64: ...e The detailed auxiliary parameters are described in the table below 1 X coordinates offset 2 Y coordinates offset 3 Z coordinates offset 4 A coordinates offset 5 X coordinates of tool regulator 6 Y coordinates of tool regulator 7 Z coordinates of tool regulator 8 Axis selection symbol of tool regulator 9 Effective voltage level of tool regulator 10 Set tool automatically after changing 11 Tool re...

Page 65: ...required and the offset from reference point to actual tool setting position can be set to this parameter No matter tool setting in which procedure you only need to set to this reference point and it is same like setting to home position of the workpiece 2 Tool regulator coordinates effective signal automatic tool setting machine tool Z negative limit of tool regulator The X Y coordinates are the ...

Page 66: ... crash caused by not in place of Z axis error checking Once negative limit alarm occurs the tool regulator stops working immediately If the system is in processing state the system will send abnormal alarm during separate setting of the tool regulator the alarm won t occur ...

Page 67: ...nosis allows entering at any moment You can check current IO state of the system In manual mode press the direction keys to select corresponding IO and press EOB to control the output manually DA diagnosis interface Correct the output voltage of two lines DA voltage module for testing press the direction keys to output corresponding voltage directly input the actually measured voltage to correspon...

Page 68: ... view interface The macro variable menu has eight levels as below Local variable 100 199 500 599 600 699 700 799 800 899 900 999 Process variable In the variable interfaces of different levels you can check the corresponding variable number Local variable has five levels totally and shows the variables of current working layer by default To view a specific layer please enter local variable submenu...

Page 69: ...interface you can check the running code info of current system Motion instruction G00 G01 Select plane G17 G18 G19 Coordinate logic G90 G91 Workpiece coordinate system G54 G59 G591 G599 Radius compensation G40 G41 G42 Length compensation G43 G44 G49 Compound instruction retracting plane G98 G99 Principal axis rotation S Tool No T ...

Page 70: ...nd paste 5 Select the second upgrade file NC_RES NC skip this step if the file doesn t exist Also select Copy enter disk D and paste in directory ADT 6 After upgrading enter BIOS select USB in Boot up mode and restart the system to take effect 7 Enter System Info in Diagnosis menu to view the system version and compilation date and check whether the upgrade is successful 10 3 Reset 1 Select the ed...

Page 71: ...save the SYSCONF BAK file in the root directory of disk D The system will recognize this file automatically in the process of restoring 10 5 Entering BISO Interface 1 If the system can t be started due to irreversible error you can enter the BIOS to upgrade and maintain the program 2 Enter the BIOS after the controller powers on and before the program is started press the Cancel button to enter a ...

Page 72: ...ion and modify the operator password in P3 1 of management parameters the system enters the corresponding mode automatically according to the entered password 2 According to the application the parameters will take effect immediately or after restarted the parameters that require restart are marked with 3 Certain parameters are set in binary system parameter descriptor has bit symbol the conversio...

Page 73: ...meter P1 005 IO filter level 1 8 Instant General parameter P1 006 Select communication mode Restart General parameter P1 007 Maximum feeding speed Instant General parameter P1 008 Maximum hand wheel speed Instant General parameter P1 009 Hand wheel response factor Instant General parameter P1 010 M code waiting time ms Instant General parameter P1 011 Line number increment Instant General paramete...

Page 74: ... mode Instant General parameter P1 020 CNC file scan flag Instant General parameter P1 021 Variable frequency analog control mode Instant General parameter P1 022 Lubricant pressure schedule open min Instant General parameter P1 023 Lubricant pressure holding time sec Instant General parameter P1 024 Lubricant control frequency Hz Instant General parameter P1 025 Automatic home mode configuration ...

Page 75: ...efault process plane Instant General parameter P1 035 T code form Instant General parameter P1 036 IP address Restart General parameter P1 037 Subnet mask Restart General parameter P1 038 Default gateway Restart General parameter P1 039 MAC address Restart General parameter P1 040 Pretreatment segments Instant General parameter P1 041 Feed speed setting enable Instant General parameter P1 042 Enab...

Page 76: ... parameter P1 050 A axis safe height Instant General parameter P1 051 Z axis feed rate limit mm min Instant General parameter P1 052 A axis feed rate limit mm min Instant General parameter P1 053 Thread cutting acceleration pitch P mm Instant General parameter P1 054 Thread cutting acceleration pitch D mm Instant General parameter P1 055 Thread cutting backslide amount V mm Instant General paramet...

Page 77: ...tio Restart Axis parameter P2 X axis instruction frequency division coefficient Restart Axis parameter P2 Y axis instruction frequency multiplication ratio Restart Axis parameter P2 Y axis instruction frequency division coefficient Restart Axis parameter P2 Z axis instruction frequency multiplication ratio Restart Axis parameter P2 Z axis instruction frequency division coefficient Restart Axis par...

Page 78: ...t Axis parameter P2 Z axis rapid traverse rate mm min Instant Axis parameter P2 4 axes rapid traverse rate mm min Instant Axis parameter P2 B axis rapid traverse rate mm min Instant Axis parameter P2 C axis rapid traverse rate mm min Instant Axis parameter P2 003 X axis start rate mm min Instant Axis parameter P2 Y axis start rate mm min Instant Axis parameter P2 Z axis start rate mm min Instant A...

Page 79: ... Axis parameter P2 005 X axis positive soft limit mm Instant Axis parameter P2 X axis negative soft limit mm Instant Axis parameter P2 Y axis positive soft limit mm Instant Axis parameter P2 Y axis negative soft limit mm Instant Axis parameter P2 Z axis positive soft limit mm Instant Axis parameter P2 Z axis negative soft limit mm Instant Axis parameter P2 4 axes positive soft limit mm Instant Axi...

Page 80: ...erse clearance compensation pulse Instant Axis parameter P2 4 axes reverse clearance compensation pulse Instant Axis parameter P2 B axis reverse clearance compensation pulse Instant Axis parameter P2 C axis reverse clearance compensation pulse Instant Axis parameter P2 007 X axis home offset mm Instant Axis parameter P2 Y axis home offset mm Instant Axis parameter P2 Z axis home offset mm Instant ...

Page 81: ...tion Instant Axis parameter P2 009 X axis home speed mm min Instant Axis parameter P2 Y axis home speed mm min Instant Axis parameter P2 Z axis home speed mm min Instant Axis parameter P2 4 axes home speed mm min Instant Axis parameter P2 B axis home speed mm min Instant Axis parameter P2 C axis home speed mm min Instant Axis parameter P2 010 X axis manual speed mm min Instant Axis parameter P2 Y ...

Page 82: ...nt acceleration mm s 2 Instant Axis parameter P2 B axis constraint acceleration mm s 2 Instant Axis parameter P2 C axis constraint acceleration mm s 2 Instant Axis parameter P2 012 X axis maximum constraint acceleration mm s Instant Axis parameter P2 Y axis maximum constraint acceleration mm s Instant Axis parameter P2 Z axis maximum constraint acceleration mm s Instant Axis parameter P2 4 axes ma...

Page 83: ...nstant Axis parameter P2 014 Effective voltage level for servo X axis reset Instant Axis parameter P2 Effective voltage level for servo Y axis reset Instant Axis parameter P2 Effective voltage level for servo Z axis reset Instant Axis parameter P2 Effective voltage level for servo 4 axes reset Instant Axis parameter P2 Effective voltage level for servo B axis reset Instant Axis parameter P2 Effect...

Page 84: ...o Z axis Z phase Effective voltage level for servo 4 axes Z phase Effective voltage level for servo B axis Z phase Effective voltage level for servo C axis Z phase Axis parameter P2 017 Effective voltage level for X hard limit Instant Axis parameter P2 Effective voltage level for Y hard limit Instant Axis parameter P2 Effective voltage level for Z hard limit Instant Axis parameter P2 Effective vol...

Page 85: ...meter P2 019 X pulse logic direction Instant Axis parameter P2 Y pulse logic direction Instant Axis parameter P2 Z pulse logic direction Instant Axis parameter P2 4 pulse logic direction Instant Axis parameter P2 B pulse logic direction Instant Axis parameter P2 C pulse logic direction Instant Axis parameter P2 020 Effective voltage level for X external home Instant Axis parameter P2 Effective vol...

Page 86: ...ND settings Instant Axis parameter P2 4 axes ROUND settings Instant Axis parameter P2 B axis ROUND settings Instant Axis parameter P2 C axis ROUND settings Instant Axis parameter P2 022 X axis specified interface axis No Instant Axis parameter P2 Y axis specified interface axis No Instant Axis parameter P2 Z axis specified interface axis No Instant Axis parameter P2 4 axes specified interface axis...

Page 87: ...r P2 C axis encoder wire number p Instant Axis parameter P2 024 X axis 360 reset Instant Axis parameter P2 Y axis 360 reset Instant Axis parameter P2 Z axis 360 reset Instant Axis parameter P2 4 axes 360 reset Instant Axis parameter P2 B axis 360 reset Instant Axis parameter P2 C axis 360 reset Instant Axis parameter P2 025 X axis pulse logic voltage level Instant Axis parameter P2 Y axis pulse lo...

Page 88: ...tion 0 linear 1 Instant Axis parameter P2 4 axes characteristics rotation 0 linear 1 Instant Axis parameter P2 B axis characteristics rotation 0 linear 1 Instant Axis parameter P2 C axis characteristics rotation 0 linear 1 Instant Axis parameter P2 027 X axis rotation display mode Instant Axis parameter P2 Y axis rotation display mode Instant Axis parameter P2 Z axis rotation display mode Instant ...

Page 89: ...tation path optimization Instant Axis parameter P2 029 X axis maximum acceleration Kpps Instant Axis parameter P2 Y axis maximum acceleration Kpps Instant Axis parameter P2 Z axis maximum acceleration Kpps Instant Axis parameter P2 4 axes maximum acceleration Kpps Instant Axis parameter P2 B axis maximum acceleration Kpps Instant Axis parameter P2 C axis maximum acceleration Kpps Instant Axis para...

Page 90: ...P2 4 axes external home enable Instant Axis parameter P2 B axis external home enable Instant Axis parameter P2 C axis external home enable Instant Axis parameter P2 032 X axis encoder pulse logic direction Instant Axis parameter P2 Y axis encoder pulse logic direction Instant Axis parameter P2 Z axis encoder pulse logic direction Instant Axis parameter P2 4 axes encoder pulse logic direction Insta...

Page 91: ...tion speed Instant Axis parameter P2 034 X axis home scanning speed Instant Axis parameter P2 Y axis home scanning speed Instant Axis parameter P2 Z axis home scanning speed Instant Axis parameter P2 4 axes home scanning speed Instant Axis parameter P2 B axis home scanning speed Instant Axis parameter P2 C axis home scanning speed Instant Axis parameter P2 035 X axis screw interpolation enable Ins...

Page 92: ...terpolation pitch mm Instant Axis parameter P2 B axis screw interpolation pitch mm Instant Axis parameter P2 C axis screw interpolation pitch mm Instant Axis parameter P2 037 X axis screw interpolation starting position mm Instant Axis parameter P2 Y axis screw interpolation starting position mm Instant Axis parameter P2 Z axis screw interpolation starting position mm Instant Axis parameter P2 4 a...

Page 93: ...w interpolation end position mm Instant Management parameter P3 001 Type password to select management mode Instant Management parameter P3 002 Edit super user password Instant Management parameter P3 003 Edit operation user password Instant Management parameter P3 004 Initialize comprehensive parameters to default Restart Management parameter P3 005 Initialize IO configuration to default Restart ...

Page 94: ...tart Management parameter P3 015 Default boot screen Restart Management parameter P3 016 System language packs Restart Management parameter P3 017 Macro keyword effective enable Instant Management parameter P3 018 Boot screen mode Instant Management parameter P3 019 System display axis setting bit Instant Management parameter P3 020 System debugging info enable Instant Management parameter P3 021 ...

Page 95: ...age level Instant Principal axis parameter P5 003 Principal axis reset effective voltage level Instant Principal axis parameter P5 004 Principal axis encoder Z phase home enable Instant Principal axis parameter P5 005 Principal axis encoder Z phase effective voltage level Instant Principal axis parameter P5 006 Principal axis positive limit port enable Instant Principal axis parameter P5 007 Princ...

Page 96: ... P5 016 Principal axis pulse logic level Instant Principal axis parameter P5 017 Principal axis rotation display Instant Principal axis parameter P5 018 Principal axis maximum acceleration Kpps Instant Principal axis parameter P5 019 Principal axis external home direction Instant Principal axis parameter P5 020 Principal axis servo home direction Instant Principal axis parameter P5 021 Principal a...

Page 97: ...principal axis speed Principal axis parameter P5 032 Whether close principal axis to execute M30 Principal axis parameter P5 033 Principal axis minimum speed rpm Principal axis parameter P5 034 Second channel principal axis maximum speed rpm Principal axis parameter P5 035 Second channel principal axis speed Principal axis parameter P5 036 Principal axis command S value invalid enable Principal ax...

Page 98: ...t input port Instant Port parameter P6 007 Tool presetter blow output port number Instant Port parameter P6 008 Principal axis alarm input detection port number Instant Port parameter P6 009 Variable frequency alarm input detection port number Instant Port parameter P6 010 Servo principal axis ready input number Instant Port parameter P6 011 Servo principal axis stop in place input number Instant ...

Page 99: ...r P6 021 Principal axis 2 reverse output port number Instant Port parameter P6 022 Principal axis inverter alarm reset output Instant Port parameter P6 023 Principal axis blowing output port Instant Port parameter P6 024 Principal axis brake output port Instant Port parameter P6 025 Servo principal axis enable output port number Instant Port parameter P6 026 Servo principal axis stop output port n...

Page 100: ...input port number Instant Port parameter P6 036 Cooler alarm input port number Instant Port parameter P6 037 Lubricating oil level alarm input port number Instant Port parameter P6 038 External reset alarm input port number Instant Port parameter P6 039 Tightness tool input port number Instant Port parameter P6 040 Warning lamp output port Instant Port parameter P6 041 Running lamp output port Ins...

Page 101: ...sitive limit input port Instant 4 axes negative limit input port number Instant 4 axes positive limit input port Instant B axis negative limit input port number Instant B axis positive limit input port Instant C axis negative limit input port number Instant C axis positive limit input port Instant Port parameter P6 047 X external home input port number Instant Y external home input port number Ins...

Page 102: ... P6 049 Input detection effective voltage level 00 31 Instant Port parameter P6 050 Input detection effective voltage level 32 63 Instant Port parameter P6 051 Input detection effective voltage level 64 95 Instant Port parameter P6 052 Reset close LED configuration 00 31 Instant Port parameter P6 053 Reset close LED configuration 32 63 Instant Port parameter P6 054 Reset close LED configuration 64...

Page 103: ...ADTECH4 SeriesCNC Maintenance Manual Parameter type S N Description Effective mode Default value Pag e P6 64 95 ...

Page 104: ...ing speed restricts the F instruction during processing i e no matter what F is set to the actual speed can t exceed this parameter value Setting this parameter will prevent the damage caused by accidental speed programming error when transferring processing files 004 Home mode Range 0 1 Unit None Authority Operation admin Default 0 program home Effective time Instant Note 0 program home 1 mechani...

Page 105: ...nd thunder please enter a filter value Higher value indicates longer test time and high reliability 0 indicates no filter 006 Select communication mode restart Range No User Network Uart All User Unit None Authority Operation admin Default Uart Effective time Restart Note 008 Maximum hand wheel speed mm min Range 500 10000 Unit None Authority Operation admin Default 5000 Effective time Instant Not...

Page 106: ...increment Range 0 64 Unit None Authority Operation admin Default 0 Effective time Instant Note While editing G code manually add a line number Nxxxxx automatically in a new line 0 indicates that this function is disabled 012 System baud rate Range 9600 115200 Unit None Authority Operation admin Default 115200 Effective time Restart Note The communication rate setting when DNC or other PC software ...

Page 107: ...g the processing effect 015 G73 M circulating tool retraction amount 016 G83 M circulating tool retraction amount Range 0 1 100 Unit mm Authority Operation admin Default 2 000 Effective time Instant Note Set the tool retracting amount after Q is fed in G73 and G83 instructions this parameter default 2mm is set according to actual chip removal effect 017 Arc interpolation processing mode Range Time...

Page 108: ...ers processing state buffs for two seconds and pre reads The pretreatment mode only can check the direction and size of feeding segment to adjust the speed automatically and process at optimized speed 020 CNC file scan flag Range 0 1 Unit None Authority Operation admin Default 1 Effective time Instant Note File scanning symbol will quicken the file transfer speed when processing large files When t...

Page 109: ...rincipal axis set by the parameter P4 017 In switching quantity mode constitute block 0 15 according to four digit code to output S code value is restricted to 0 15 022 Lubricant pressure schedule open setting min 023 Lubricant pressure holding time setting sec 024 Lubricant control output frequency Hz Range Unit Authority Operation admin Default 0 Effective time Note Instant Set the schedule star...

Page 110: ... for Speed Range Unit Coefficient Authority Operation admin Default 50 100 Effective time Instant Note Used to restrict the arc processing speed automatically This parameter is valid in pretreatment mode The bigger the radius coefficient is the lower the arc speed is The bigger the acceleration coefficient is the higher the arc speed is 028 Pretreatment Code Set Range 100 5000 Unit Instruction lin...

Page 111: ...hority Operation admin Default 0 1 Effective time Instant Note Used to set whether prompt user to home in corresponding occasions ensuring that the user has performed the home operation If it is set to 0 the system will run directly without performing home operation 033 X axis diameter programming enable L series Range 0 1 Unit Authority Operation admin Default 1 L series 0 M series Effective time...

Page 112: ...ant Note Used to set the T value in tool change instruction on lathe controller L series the latter digits indicate the compensation number In some conventional programming people usually use two digits to specify the compensation number used by corresponding tool number For example T0801 M06 indicates changing the 8 tool and compensating with 1 length 036 IP address 037 Subnet mask 038 Default ga...

Page 113: ...ation admin Default 20 Effective time Instant Note Pretreatment forward segments are used to set the segments of pretreatment preview Pretreatment forward segments are used to set the segments of pretreatment preview Pretreatment forward segments are used to set the segments of pretreatment preview If this value is smaller the balance value is set according to the actual price effect because the f...

Page 114: ... 043 Enable abnormal memory position jump Range 0 1 Unit Authority Operation admin Default 0 Effective time Instant Note OFF turn off this function ON turn on this function when turned on the processing ends because the processing code has abnormal condition during processing the processing can be continued from the break point 044 Pause Z to safe altitude 045 Pause A to safe altitude Range OFF wo...

Page 115: ...al home in home mode return to the value set by coordinate parameters coordinate settings reference point 1 048 Clear coordinates in home mode Range MAC Coord G54 Coord Unit None Authority Operation admin Default MAC Coord Effective time Instant Note For setting in home mode press axis X Y Z A B C in Run Absolute position and the red LED flashes press the Cancel button to clear the coordinate syst...

Page 116: ...min Authority Operation admin Default 0 Effective time Instant Note When Z axis or A axis is used as the cutting feed axis it sets the maximum G01 cutting feed rate 053 Thread cutting acceleration pitch P L series 054 Thread cutting acceleration pitch D L series 055 Thread cutting backslide amount V L series Range 0 100 Unit mm Authority Operation admin Default 0 Effective time Instant Note To set...

Page 117: ...nstant Note Ask when the system is restarted it asks whether to execute home operation press the EOB button to execute Auto when the system is restarted it executes home operation automatically 058 Spindle brake delay ms Range 0 60000 Unit sec Authority Operation admin Default 1000 Effective time Instant Note Used to set the delay between actions of the principal axis brake switch 059 Rotation axi...

Page 118: ...wheel encoder direction Range 0 1 Unit None Authority Operation admin Default 0 Effective time Instant Note When the logic direction obtained by handheld box encoder is reverse to the actual motion direction of the axis set this parameter to perform in phase setting 0 positive direction 1 negative direction 062 Hand wheel control mode Range 0 1 Unit Authority Operation admin Default 0 Effective ti...

Page 119: ...n frequency multiplication ratio X axis instruction frequency division coefficient Y axis instruction frequency multiplication ratio Y axis instruction frequency division coefficient Z axis instruction frequency multiplication ratio Z axis instruction frequency division coefficient 4 axes instruction frequency multiplication ratio 4 axes instruction frequency division coefficient B axis instructio...

Page 120: ...lly i e the motion distance corresponding to every pulse unit 0 001mm Ex 1 the motor rotates one cycle every 5000 pulses and the machine tool moves 5mm when the motor rotates one cycle then CMR CMD 5000 5 1000 1 1 Then CMR 1 CMD 1 the pulse equivalent is 0 001mm Ex 2 the motor rotates one cycle every 5000 pulses and the machine tool moves 10mm when the motor rotates one cycle then CMR CMD 5000 10 ...

Page 121: ...d is recommended for step motor as above the machine tool moves 5mm when the motor rotates one cycle and the speed is 5 10mm sec 300 600mm min For servo motor the start and stop shouldn t have vibration If this speed is too high it will cause vibration during motion and the step motor will be out of step Parameters affected by the acceleration and start speed include manual speed home speed and ot...

Page 122: ...t are subject to actual distance unit mm Since soft limit decelerates and stops at the limit point it may exceed the set distance which depends on acceleration time and speed Please keep certain margin when setting this parameter 006 X axis reverse clearance compensation pulse Y axis reverse clearance compensation pulse Z axis reverse clearance compensation pulse 4 axes reverse clearance compensat...

Page 123: ... the mechanical home operation offset corresponding pulse and then set this point as mechanical home Note This parameter is invalid during program home operation 008 X axis home direction Y axis home direction Z axis home direction 4 axes home direction B axis home direction C axis home direction Range 0 1 Unit None Authority Operation admin Default 1 1 0 0 Effective time Instant Note Set the mech...

Page 124: ...l speed C axis manual speed Range 0 9999 Unit mm min Authority Operation admin Default 1000 Effective time Instant Note Set the manual speed of every axis separately The starting speed and acceleration are determined by parameters 003 004 011 X axis constraint acceleration mm sec 2 Y axis constraint acceleration mm sec 2 Z axis constraint acceleration mm sec 2 4 axes constraint acceleration mm sec...

Page 125: ...igh as possible if each axis permits This parameter is valid when the general parameter P1 018 speed optimization constraint mode is set to Speed or Speed1 013 Effective voltage level for servo X axis alarm Effective voltage level for servo Y axis alarm Effective voltage level for servo Z axis alarm Effective voltage level for servo 4 axes alarm Effective voltage level for servo B axis alarm Effec...

Page 126: ...d encoder Z phase positioning of corresponding axis will be enabled automatically in mechanical home mode i e the servo home positioning in this mode the accuracy of repeated home positioning depends on servo positioning accuracy and therefore it is recommended to enable this function for servo motor Step motor doesn t have encoder and can t enable this option or else the signals can t be scanned ...

Page 127: ...Default 0 Effective time After restarted Note Specific parameter settings depend on the interface level instructions of selected button or photoelectric sensor switch Scanning mode is integrated by the system and can t be shielded The scanning mode inputs signal by accessing specified function number and uses software anti interference detection technology to check whether limit alarm occurs or ha...

Page 128: ...t Z pulse command format restart 4 pulse command format restart B pulse command format restart C pulse command format restart Range 0 1 Unit None Authority Super admin Default 1 Effective time Restart Note Pulse command format setting is to configure the mode of output pulse The compatible command format of the motor drive should be known in advance 0 Pulse pulse 1 Pulse direction 019 X pulse logi...

Page 129: ...oltage level for B external home Effective voltage level for C external home Range 0 1 Unit LOGIC VOLTAGE LEVEL Authority Super admin Default 0 Effective time Instant Note Set the effective voltage level of external home sensor switch during home operation Low level High level 021 X axis ROUND settings restart Y axis ROUND settings restart Z axis ROUND settings restart 4 axes ROUND settings restar...

Page 130: ...l be effective This parameter requires restart to take effect the corresponding axis must be rotary and set to 360 display P2 062 069 022 X axis specified interface axis No restart Y axis specified interface axis No restart Z axis specified interface axis No restart 4 axes specified interface axis No restart B axis specified interface axis No restart C axis specified interface axis No restart Rang...

Page 131: ...axis pulse logic voltage level restart Y axis pulse logic voltage level restart Z axis pulse logic voltage level restart 4 axes pulse logic voltage level restart B axis pulse logic voltage level restart C axis pulse logic voltage level restart Range 0 1 Unit LOGIC VOLTAGE LEVEL Authority Super admin Default 0 Effective time Restart Note Set the normal voltage level when the pulse is working If the...

Page 132: ...ADTECH4 SeriesCNC Maintenance Manual ...

Page 133: ...ar axis The setting of this parameter and P2 027 axis will affect the setting of P2 021 Please refer to the parameter description of P2 021 for details 027 X axis rotation display mode Y axis rotation display mode Z axis rotation display mode 4 axes rotation display mode B axis rotation display mode C axis rotation display mode Range 0 1 Unit None Authority Super admin Default 0 Effective time Ins...

Page 134: ...er looking for shortest path automatically if it is rotary axis and is positioning but doesn t process enable this function to shorten the motion time 0 Do not optimize the path 1 Enable the shortest path Note If processing is required during the motion the shortest path may be not your desired processing track 029 X axis maximum acceleration Y axis maximum acceleration Z axis maximum acceleration...

Page 135: ...gh the machine tool will stop in emergency and if this value is too low it will cause too much overshoot Home function the home acceleration of every axis uses this value 030 X servo home direction Y servo home direction Z servo home direction 4 servo home direction B servo home direction C servo home direction Range 0 1 Unit None Authority Super admin Default 0 Effective time Instant Note This pa...

Page 136: ...axis encoder pulse logic direction Y axis encoder pulse logic direction Z axis encoder pulse logic direction 4 axes encoder pulse logic direction B axis encoder pulse logic direction C axis encoder pulse logic direction Range 0 1 Unit None Authority Super admin Default 0 Effective time Instant Note If the logic direction obtained by the encoder is reverse to the actual motion direction of the axis...

Page 137: ...pecific effect is as follows Home speed when external switch home is detected Deceleration speed Scanning speed 035 X axis pitch compensation function enable Y axis pitch compensation function enable Z axis pitch compensation function enable 4 axes pitch compensation function enable B axis pitch compensation function enable C axis pitch compensation function enable Range OFF ON Unit None Authority...

Page 138: ...n Z axis pitch compensation start position 4 axes pitch compensation start position B axis pitch compensation start position C axis pitch compensation start position Range 9999 999 9999 999 Unit mm Authority Super admin Default 0 Effective time Instant Note Set the starting position of compensation which corresponds to the machine coordinate position Since the number of pitch compensation is measu...

Page 139: ...al zero position to mechanical 110 the value is set to 110mm After setting the starting position and end position the mechanical coordinate position of the system trajectory only compensates the pitch error in this region 11 4 Management parameter P3 001 Select administrator mode 002 Edit super user password 003 Edit operation user password Range None Unit None Authority None Default None Effectiv...

Page 140: ...per user mode 007 Back up parameters 008 Restore parameters Range None Unit None Authority Super user Default None Effective time Instant Note The parameters are backed up and restored only in super user mode The parameters are backed up to the sysconf bak file in the root directory of the controller If this folder already has a file with same name the latest backup will overwrite this file The sy...

Page 141: ...ity None Default 0 click Effective time Instant Note The function is to be developed 011 Clear accumulated processing pieces 012 Clear current processing pieces Range None Unit None Authority None Default None Effective time Instant Note Clear the accumulated value of current processing pieces 013 Maximum cumulative processing number Range 0 999999 Unit None Authority None Default 0 Effective time...

Page 142: ...ion of the manufacturer into the system 015 Default boot screen Range Select Unit None Authority Operation admin Default ABS Effective time Instant Note Select default boot screen from absolute position relative position and comprehensive position 016 System language packs Range 0 1 Unit None Authority Operation admin Default 0 Chinese Effective time Instant Note Select system language Chinese Eng...

Page 143: ... for non zero value it enters into the system automatically after corresponding time delay 019 Sys display axis setting bit Range Unit None Authority Super user Default XYZ Effective time Instant Note Used to configure the display axis of current system and different display combinations are available This configuration only determines the content of the interface If the axis function of the hardw...

Page 144: ...nge 0 1 Unit None Authority Super user Default ON 1 Effective time Instant Note Used to configure whether enable the key for axis motion on the controller panel This parameter is used to shield the composite function of the axis motion control button on the NC panel when use additional panel if additional panel isn t used it must be enabled or else axis movement cannot be controlled through the bu...

Page 145: ...User Def uses user defined M_FUNC NC 024 T code macro program selection Range TFUNC User Def Unit None Authority Super user Default TFUNC Effective time Instant Note Used to configure ATC function of the system TFUNC uses the default M code macro program and User Def uses user defined T_FUNC NC 025 PLC program selection this parameter is invalid Range Unit Authority Default Effective time Note Thi...

Page 146: ...or host SLAVE as slave POLL as host 11 5 Tool magazine parameters P4 001 Customized by manufacturer Range Unit Authority Operation admin Default Effective time Instant Note This parameter is determined by tool magazine design of each machine tool manufacturer Please refer to the machine too manuals for details 11 6 Principal axis parameter P5 002 Spi Alarm ELevel 003 Spi Reset ELevel 004 Spi ECZ H...

Page 147: ... Note Servo principal axis parameters are same as common positioning axis parameters If only the principal axis is controlled with servo port you can set the number according to axis parameters 001 Spindle physical Assign Num restart Range 0 7 Unit Pulse port sequence No Authority Super admin Default Effective time Restart Note It is set to 0 by default indicating that the principal axis is in var...

Page 148: ...00 Unit None Authority Operation admin Default 2500 Effective time Instant Note The received wire number of the encoder when the principal axis rotates one circle Same as common axis encoder it can only receive AB phase pulse and thus the wire number of the encoder must be pulses of one circle divided by 4 This parameter will affect G74 and G84 tap instructions Please set it properly 021 Spi Max S...

Page 149: ...as gear position please set the hardware gear ratio to this parameter which hasn t been used in standard version but may be used in certain special conditions 026 Principal axis on delay Range 0 10000 Unit ms Authority Operation admin Default 0 Effective time Instant Note Set the delay before next action or operation after forward or reverse rotation of the principal axis 027 Servo principal axis ...

Page 150: ...t speed of the principal axis 032 Whether close principal axis to execute M30 Range 0 1 Unit Authority Operation admin Default 0 Effective time Instant Note Set to 0 execute M30 instruction and do not turn off principal axis running set to 1 execute M30 instruction and turn off principal axis running 033 Principal axis minimum speed Range 100 100000 Unit rpm Authority Operation admin Default 100 E...

Page 151: ...ON Unit Authority Operation admin Default OFF Effective time Instant Note When set to ON the value specified by S in M03Sxxxx instruction is invalid and the principal axis speed uses the value specified by P5 031 037 Mechanical principal axis first gear speed L series 038 Mechanical principal axis second gear speed L series 039 Mechanical principal axis third gear speed L series 040 Mechanical pri...

Page 152: ...ADTECH4 SeriesCNC Maintenance Manual speed of the version set the maximum speed of each mechanical position of the lathe spindle relative to M41 M42 M43 M44 ...

Page 153: ...the operation is successful 049 Input detection effective voltage level 00 31 050 Input detection effective voltage level 32 63 051 Input detection effective voltage level 64 95 Range 0x00000000 0xFFFFFFFF Unit Authority Super admin Default 0 Effective time Instant Note Used to configure IO detection effective voltage level 0 Low 1 High Use binary system to configure in positions For example P6 05...

Page 154: ...ystem which indicates that among OUT32 OUT63 OUT33 is reset when the system resets or alarms OUT35 turns off while other output ports are not reset 055 LED Conf in RESET 00 31 056 LED Conf in RESET 32 63 057 LED Conf in RESET 64 95 Range 0x00000000 0xFFFFFFFF Unit Authority Super admin Default 0 Effective time Instant Note Used to configure the LED that the system needs to reset when there is alar...

Page 155: ...ket inputs signals for every axis limit and other switching quantity 3 XS6 digital output 25 core D pin socket outputs signals for switching quantity 4 USB and serial port exchange files between PC and NCT XX controller and realize other functions 5 NCT XX controller uses 24V DC power supply and the internal power consumption is about 5W 6 XS7 accessory panel 15 core D pin socket connects to hand ...

Page 156: ...switching quantity 4 USB and serial port exchange files between PC and CNC49 controller and realize other functions 5 CNC49 controller uses 24V DC power supply and the internal power consumption is about 5W 6 XS9 hand wheel interface 15 core D pin socket connects to hand wheel 7 XS10 principal axis 26 core D pin socket connects to principal axis inverter 8 XS14 machine tool extended input interfac...

Page 157: ...ADTECH4 SeriesCNC Maintenance Manual 12 1 3 46 Series Mounting dimensions ...

Page 158: ...ADTECH4 SeriesCNC Maintenance Manual 12 1 4 49 Series Mounting dimensions ...

Page 159: ...uch as shielding space electromagnetic radiation absorbing impact current and filtering power clutter which can prevent interference with the system in certain degree To ensure system stability please take the following measures to install and connect the system 1 CNC must be kept away from the equipment with interference e g inverter AC contactor electrostatic generator high voltage generator and...

Page 160: ...oup A AC coil AC contactor B AC coil 24VDC Bundle the cables of group B separately from group A or shield group B group B and group C should be as far as possible DC relay 24VDC Cable between system and strong current cabinet Cable between system and machine tool C Cable between system and servo drive Bundle the cables of group C separately from group A or shield group C keep at least 10cm clearan...

Page 161: ...2 1 Motor Drive Control Interface Four drive interfaces are available 46 series XS1 XS4 or 49 series XS1 XS4 XS5 XS6 and they have the same definition as shown below Simple Internal Circuit Diagram for Pulse Output 46 series pulse connection 49 series pulse connection ...

Page 162: ...OUT24 Y axis OUT25 Z axis OUT26 A axis OUT27 7 ECZ Encoder phase Z input 8 ECZ Encoder phase Z input 9 GND 49 series reference ground 46 series single ended to common terminal 10 24V Internally provided 24V power supply directly connected to 24V power supply of the controller 11 24V 12 ECA Encoder phase A input 13 ECA Encoder phase A input 14 ECB Encoder phase B input 15 ECB Encoder phase B input ...

Page 163: ...ve and step motor Step motor drive wiring diagram for single ended input Certain companies connect together the optocoupler input cathodes of step drives i e common cathode connection which isn t suitable for CNC controller Common anode connection connects together the anodes of optocoupler input The wiring shall follow the figure below and do not connect PU and DR together or else the pulse inter...

Page 164: ... 10 11 is available The specific connection depends on servo drive Please contact us if you have any question Caution Either two of PU PU DR and DR shouldn t be connected or else the pulse interface may be damaged 12 2 2 Digital input interface The digital input interface contains the hard limit signal of every axis and the definition follows Simple Internal Output Diagram for Digital Input Photoe...

Page 165: ...eriesCNC Maintenance Manual is the anode of approach switch is the earth wire and OUT is output signal For common approach switch please select 10 30V power supply and NPN output Photoelectric switch is similar ...

Page 166: ...12 IN11 Backup input 13 IN12 Backup input 14 IN13 Backup input 15 IN14 Backup input 16 IN15 Backup input 17 IN16 XLMT X axis negative limit backup IN32 18 IN17 XLMT X axis positive limit backup IN33 19 IN18 YLMT Y axis negative limit backup IN34 20 IN19 YLMT Y axis positive limit backup IN35 21 IN20 ZLMT Z axis negative limit backup IN36 22 IN21 ZLMT Z axis positive limit backup IN37 23 IN22 ALMT ...

Page 167: ...e test 9 IN8 Tool 5 in place test 10 IN9 Tool 6 in place test 11 IN10 Tool 7 in place test 12 IN11 Tool 8 in place test 13 IN12 Chuck pedal input 14 IN13 Backup input 15 IN14 Backup input 16 IN15 Backup input 17 IN16 XLMT X axis negative limit backup IN32 18 IN17 XLMT X axis positive limit backup IN33 19 IN18 20 IN19 21 IN20 ZLMT Z axis negative limit backup IN36 22 IN21 ZLMT Z axis positive limit...

Page 168: ...nfiguration of 49M series XS7 milling machine The digital input interface contains every home of XYZABC axis and the hard limit signal of XYZA axis and the definition follows Machine input interface 37 pin plug wire 4960 40 definition Function 9163 definition ...

Page 169: ...ve limit IN05 7 IN6 A_LMT A axis positive limit IN06 8 IN7 A_LMT A axis negative limit IN07 9 INCOM1 Input common terminal 24v 12v 24V 10 IN8 X_STOP0 X axis zero point IN08 11 IN9 Y_STOP0 Y axis zero point IN09 12 IN10 Z_STOP0 Z axis zero point IN10 13 IN11 A_STOP0 A axis zero point IN11 14 IN12 B_STOP0 B axis zero point IN12 15 IN13 C_STOP0 C axis zero point IN13 16 IN14 Backup input IN14 17 IN15...

Page 170: ... INCOM3 Input common terminal 24v 12v 24V 28 IN24 Backup input IN24 29 IN25 Backup input IN25 30 IN26 Backup input IN26 31 IN27 Backup input IN27 32 IN28 Backup input IN28 33 IN29 Backup input IN29 34 IN30 Backup input IN30 35 IN31 Backup input IN31 36 INCOM4 Input common terminal 24v 12v 24V 37 Default expanded input port configuration of 49M series XS14 milling machine Extended digital input int...

Page 171: ... IN35 Backup input 5 IN36 Backup input 6 IN37 Backup input 7 IN38 Backup input 8 IN39 Backup input 9 IN40 Backup input 10 IN41 Backup input 11 IN42 Backup input 12 IN43 Backup input 13 IN44 Backup input 14 IN45 Backup input 15 IN46 Backup input 16 IN47 Backup input 17 IN48 Backup input 18 IN49 Backup input 19 IN50 Backup input ...

Page 172: ... Manual 20 IN51 Backup input 21 IN52 Backup input 22 IN53 Backup input 23 IN54 Backup input 24 IN55 Backup input 25 INCOM5 Input common terminal 24v 12v 12 2 3 Digital output interface The wiring of digital output interface follows ...

Page 173: ...ADTECH4 SeriesCNC Maintenance Manual Simple Internal Circuit of Digital Output left Wiring with Machine Tool right principal axis positive rotation for example ...

Page 174: ...r manual tool magazine M16 M17 9 OUT8 M18 M19 operation panel tool magazine M18 M19 10 OUT9 M20 M21 operation panel tool magazine M20 M21 11 OUT10 M22 M23 operation panel chamber blowing M22 M23 12 OUT11 M24 M25 operation panel chip removal M24 M25 13 OUT12 M26 M27 FCNC6D panel chip removal 2 M26 M27 14 OUT13 M128 M129 FCNC6D panel cooling 2 M128 M129 15 OUT14 M130 M131 FCNC6D panel loose material...

Page 175: ...M61 6 OUT29 FCNC6D panel F11 M62 M63 7 OUT30 FCNC6D panel F12 M64 M65 8 OUT31 FCNC6D panel F13 M66 M67 9 OUT32 backup output M68 M69 10 OUT33 backup output M70 M71 11 OUT34 backup output M72 M73 12 OUT35 backup output M74 M75 13 OUT36 backup output M76 M77 14 OUT37 backup output M78 M79 15 OUT38 backup output M80 M81 16 OUT39 backup output M82 M83 17 OUT40 backup output M84 M85 18 OUT41 backup out...

Page 176: ...ADTECH4 SeriesCNC Maintenance Manual 25 OUTGND12V 24V common power supply of external output ...

Page 177: ... 8 OUT7 backup output M14 M15 9 OUT8 Chuck locking M10 10 OUT9 Chuck loosening M11 11 OUT10 backup output M22 M23 12 OUT11 backup output M24 M25 13 OUT12 backup output M26 M27 14 OUT13 backup output M128 M129 15 OUT14 backup output M130 M131 16 OUT15 backup output M34 M35 17 OUT16 backup output M36 M37 18 OUT17 backup output M38 M39 19 OUT18 backup output M52 M53 20 OUT19 backup output M54 M55 21 ...

Page 178: ...ded 24V power supply 9 IN25 axis selection X axis 10 IN27 axis selection Y axis 11 IN29 axis selection Z axis 12 IN31 axis selection A axis 13 IN33 button Emergency stop 6 HA Hand encoder phase A input signal 14 HB Hand encoder phase B input signal 15 5V Negative pole of internally provided 5V power supply 8 5V Positive pole of internally provided 5V power supply 7 24V Negative pole of internally ...

Page 179: ...on Function 1 IN63 0 1 gear switch high 2 IN64 0 01 gear switch medium 3 IN65 0 001 gear switch low 4 IN60 Select C axis 5 IN61 Emergency stop 6 HA Hand encoder phase A input signal 7 24V Internally provided 24V power supply 8 5V Internally provided 5V power supply 9 IN56 Select X axis 10 IN57 Select Y axis ...

Page 180: ...hase B input signal 15 5V Internally provided 5V power supply 49 series XS9 CNC4940 definition follows Wire No Definition Function 1 IN63 0 1 gear switch high 2 IN64 0 01 gear switch medium 3 IN65 0 001 gear switch low 4 IN60 Start 5 IN61 Stop 6 HA Hand encoder phase A input signal 7 24V Internally provided 24V power supply ...

Page 181: ...ct Y axis 11 IN58 Select Z axis 12 IN59 Select A axis 13 IN62 Emergency stop 14 HB Hand encoder phase B input signal 15 5V Internally provided 5V power supply 12 2 5 Analog output interface 46 series XS8 Analog output interface wiring diagram The wiring is also suitable for XS8 interface of 46 series controller ...

Page 182: ...tput 0 10 V 3 GND Internal 24V power grounding 4 GND Internal 24V power grounding 5 GND Internal 24V power grounding 12 2 6 Principal axis encoder interface 46 series XS12 49 series XS10 Principal axis encoder wiring diagram 46 series XS12 Principal axis encoder definition follows 46 series controller Wire No Definition Function ...

Page 183: ...y can t be connected to external power supply 10 5V Negative end of internal 5V power supply can t be connected to external power supply 11 5V Positive end of internal 5V power supply can t be connected to external power supply 12 5V Positive end of internal 5V power supply can t be connected to external power supply 13 5V Negative end of internal 5V power supply can t be connected to external pow...

Page 184: ...ntrol signal common terminal power 24V 2 UECZ Spindle encoder Z 3 UECB Spindle encoder B 4 UECA Spindle encoder A 5 EXT_GNDA Spindle encoder power GND 6 EXTVCC5 0A Spindle encoder 5V 7 CDR Spindle position control direction 8 CDR Spindle position control direction 9 CPU Spindle position control pulse 10 AXIS_IN1 Spindle alarm input port 1 ...

Page 185: ...5 26 24VGND Control signal common terminal power 24V GND AB phase decoder input allows differential connection and common anode connection which will be determined by the encoder type Encoder output modes include open collector complementary voltage and long drive among which open collector complementary and voltage output use common anode connection and long drive output uses differential connect...

Page 186: ... power voltage is determined by encoder If 5V power supply is used resistor R will be unnecessary For 12V power supply please use 1K 2K resistor and for 24V power supply please use 2K 5K resistor Suggestion Please use differential output encoder to ensure better anti interference when the line is long ...

Page 187: ...ore signal socket male 12 2 8 USB memory connection interface 46 series XS10 Standard USB memory e g USB disk interface 12 2 9 PC USB communication interface 46 series XS11 49 series X13 Standard USB communication interface 12 3 Electrical connection diagram 12 3 1 Symbol schematic diagram TXD RXD NC NC NC NC NC GND 5 9 4 8 3 7 2 6 1 NC ...

Page 188: ...ADTECH4 SeriesCNC Maintenance Manual 12 3 2 Power connection diagram ...

Page 189: ...ADTECH4 SeriesCNC Maintenance Manual 12 3 3 Servo drive connection diagram ...

Page 190: ...ADTECH4 SeriesCNC Maintenance Manual 12 3 4 Step connection diagram ...

Page 191: ...ADTECH4 SeriesCNC Maintenance Manual 12 3 5 IO electrical connection diagram ...

Page 192: ...ADTECH4 SeriesCNC Maintenance Manual ...

Page 193: ...ADTECH4 SeriesCNC Maintenance Manual ...

Page 194: ...proximity sensor switch Every four input points share a group and the maximum operating current of each group of power supply terminals is 200MA The common terminal of all input points is 24V and the status of the input point inverts when all input terminals are connected to GND Termi nal No Area Port Name Function J2 POWER 24V 24V power output terminal ...

Page 195: ...2 POWER 24V 24V power output terminal J2 GND 24V power output GND terminal J2 B C Axis Limit B B axis positive limit J2 B B axis negative limit J2 C C axis positive limit J2 C C axis negative limit J2 POWER 24V 24V power output terminal J2 GND 24V power output GND terminal J2 X Y Z Z Origin Switch X X axis origin J2 Y Y axis origin J2 Z Z axis origin J2 A A axis origin J2 POWER 24V 24V power outpu...

Page 196: ...OWER 24V 24V power output terminal J2 GND 24V power output GND terminal J2 INPUT 24 27 IN24 IN24 J2 IN25 IN25 J2 IN26 IN26 J2 IN27 IN27 J2 POWER 24V 24V power output terminal J2 GND 24V power output GND terminal J2 INPUT 28 31 IN28 IN28 J2 IN29 IN29 J2 IN30 IN30 J2 IN31 IN31 Termi nal No Area Port Name Function J3 Spindle Encoder A Spindle encoder A J3 A Spindle encoder A J3 B Spindle encoder B J3...

Page 197: ...rol DR J3 PWM1 PWM1 J3 DAGND Analog grounding J3 DOUT1 0 10V first analog output J3 DOUT2 0 10V second analog output J3 Control Port IAXIS_IN1 Spindle alarm signal 1 input port J3 24V Control signal common terminal 24V J3 IAXIS_IN2 Spindle alarm signal 2 input port J3 GND Control signal common terminal GND J3 CW Spindle forward signal J3 CCW Spindle reverse signal J3 S1 Spindle speed 1 J3 S2 Spind...

Page 198: ...upply terminals is 200MA Except common terminal 24V or GND is selected for IN08 IN15 by J34 the common terminal of all other input points is 24V and the status of the input point inverts when all input terminals are connected to GND ET102A splitter function definition Termina l No Area Port Name Function J38 POWER 24V 24V power output terminal J38 GND 24V power output GND terminal J38 IN03 IN 00 I...

Page 199: ... J38 IN09 IN09 J38 IN10 IN10 J38 IN11 IN11 J39 POWER 24V 24V power output terminal J39 GND 24V power output GND terminal J39 IN15 IN 12 IN12 IN12 J39 IN13 IN13 J39 IN14 IN14 J39 IN15 IN15 J39 POWER 24V 24V power output terminal J39 GND 24V power output GND terminal J39 IN19 IN 16 IN16 IN16 J39 IN17 IN17 J39 IN18 IN18 J39 IN19 IN19 Termina l No Area Port Name Function J39 POWER 24V 24V power output...

Page 200: ...3 12 3 8 ET202A splitter wiring diagram ET202A splitter function definition Terminal No Area Port Name Function J31 OUT00 OUT09 OUT00 OUT00 J31 OUT01 OUT01 J31 OUT02 OUT02 J31 OUT03 OUT03 J31 OUT04 OUT04 J31 OUT05 OUT05 J31 OUT06 OUT06 J31 OUT07 OUT07 ...

Page 201: ...OUT09 OUT09 J32 OUT10 OUT19 OUT10 OUT10 J32 OUT11 OUT11 J32 OUT12 OUT12 J32 OUT13 OUT13 J32 OUT14 OUT14 J32 OUT15 OUT15 J32 OUT16 OUT16 J32 OUT17 OUT17 J32 OUT18 OUT18 J32 OUT19 OUT19 J30 OUT20 OUT23 OUT20 OUT20 J30 OUT21 OUT21 J30 OUT22 OUT22 J30 OUT23 OUT23 ...

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