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Adtech ADT-HC4500 User Manual Download Page 123

     

 

           

 

ADT-HC4500 Flame/Plasma Cutting Machine CNC System

 

                                                                                                                                                                           

- 122 -

Chapter VI: Troubleshooting 

1. Can’t read USB disk 

A: Insert the USB disk into the controller, but the disk can’t be read. To solve this problem, you can modify the 

“File system” of USB disk with computer and then format the disk. The specific operation: insert the USB disk 

into the computer 

 open “My Computer”

 find mobile USB disk 

 right click the mouse 

 click “Format 

(A)”

 change the format in “File system” from “FAT32” to “FAT” 

 click “Start” to format the disk, copy the 

processing file to USB disk and then check whether the disk is readable; if not, please replace the USB disk. 

The capacity of the USB disk shouldn’t exceed 2GB. 

2. The cutting isn’t accurate 

A:    1. Check whether the pulse equivalent in the precision is modified, or re-correct the pulse equivalent. 

2. Check the level of the machine, and check whether the nozzle is vertical to the steel plate. 

3. The cutting quality of corners is low 

A: Please check whether the start speed and acceleration are set appropriately. 

4. The cut square becomes rectangle 

A: Please check whether the pulse equivalent is appropriate and whether the precision of X, Y axes during single 

axis motion is appropriate; if both are appropriate, please check whether the roller and rail of the machine are 

damaged. 

5. The cut circle becomes ellipse 

A: Please check whether the pulse equivalent is appropriate and whether the precision of X, Y axes during single 

axis motion is appropriate; if both are appropriate, please check whether the roller and rail of the machine are 

damaged. 

6. The diagonal has wave jitter while cutting circle 

A: Please adjust the reverse clearance in “Adjustment” of “Parameters”. 

Summary of Contents for ADT-HC4500

Page 1: ...ne CNC System User s Manual Adtech Shenzhen CNC Technology Co Ltd Add F 5 Bldg 27 29 Tianxia IC Industrial Park Yiyuan Rd Nanshan District Shenzhen Postal code 518052 Tel 0755 26722719 20 lines Fax 0755 26722718 E mail Adtech 21cn com http www adtechcn com ...

Page 2: ...ion or individual are prohibited This manual doesn t contain any assurance stance or implication in any form Adtech and the employees are not responsible for any direct or indirect data disclosure profits loss or cause termination caused by this manual or any information about mentioned products in this manual In addition the products and data in this manual are subject to changes without prior no...

Page 3: ...asma Cutting Machine CNC System 2 Basic Manual Info Item No First uploaded on Version No Pages Compiled by Typeset by XT20110101 2010 03 07 A0101 111 Tan Xiaodan Tan Xiaodan Revision Date Version Page Result Confirmed by ...

Page 4: ...Please cut off the power supply before repairing or replacing the components H Check the failure if short circuit or overload occurs and restart after eliminating all failures H Do not connect cut off the power supply frequently wait for at least one minute before restarting Others H Do not open the enclosure without permission H Please cut off the power supply if it won t be used for a long time ...

Page 5: ... treatment 20 11 Break point setting 20 12 Replacing torch nozzle 20 13 Shift and punch 21 14 Moving workpiece 22 15 Selecting line point 22 16 Array 23 17 Mirror 26 18 Rotate 28 19 Correct 29 20 Selecting cutter point 32 Chapter III Detailed System Operation and Instructions 34 1 Auto 34 1 1 Program running description 36 1 2 Submenu description of Auto interface 38 1 3 Basic operation 48 2 Graph...

Page 6: ... line cutting 98 3 5 G02 G03 arc cutting 99 3 6 G04 pause delay instruction 99 3 7 G26 G27 G28 returning to reference point 100 3 8 G22 G80 circular processing 100 3 9 G81 workpiece counting 100 3 10 G91 G90 relative absolute coordinate programming 101 3 11 G41 G42 G40 101 4 Common M instructions 101 Chapter V Hardware 104 1 Dimensions 104 2 System I O connection 105 2 1 Rear cover view 105 2 2 El...

Page 7: ...8 The motor doesn t work or is similar to crash in manual mode 123 9 The processing code has returning reference instruction but doesn t return after running 123 10 The right angle of the cut square isn t vertical 123 11 Plasma is poor in anti interference 123 12 Certain electromagnetic valve doesn t work 123 Appendix 2 Example of Editing Processing Graphics 126 1 Standard circle 126 2 Square 127 ...

Page 8: ...ng 2 7 true color display friendly operation interface simple operation and various available interface languages 3 Reasonable structure full optical coupling isolation control and strong plasma anti interference 4 256MB super large storage space for processing files meets the running and processing requirement of complicated programs and processes the running of large programs easily 5 Control th...

Page 9: ...identify the saved files visually 20 The users can download latest update application to USD disk 21 Two modes are available for program input transfer processing files with USB disk after CAD nesting and write G code manually on site 22 USB RS232 serial communication control read files in the USB disk directly ensuring convenient operation on site 23 The help function makes primary users operatio...

Page 10: ...to understand every skill and detail After connecting the power supply the system enters the main menu which shows the greetings of the company as in the figure below Create CNC exquisite accomplish customers values Return Auto Library Edit Parameter Diagnosis Upgrade Return Fig 2 Main Menu Interface Press F1 to F6 to enter respective interface Press F1 to enter automatic processing manual graphic...

Page 11: ...ss F6 Help to search for help info 2 Restore default parameters If the system parameters are adjusted improperly and cause speed and accuracy abnormal the user can press F6 Upgrade F1 Reset F1 Reset OK to restore the default parameters Reset F1 F1 Reset current parameters to default F2 F2 Set current parameters to default Return Reset Save Return Fig 2 2 Reset Parameters Note If the parameters wer...

Page 12: ...responding graphics parts in the library to process Operation mode press X X Y Y to move the cursor press OK to enter the graphics modify the parameters and then import the graphics to process Return OK Return Fig 2 3 Graphics Library Interface 4 Copying processing file Insert the USB disk copied with processing files to the USB interface in the front panel of the control system in the main menu p...

Page 13: ... Files Then press Y Y to select the processing file to copy and press F2 Copy or OK to copy after copying press any key to return to the main menu when the prompt pops up 5 Importing processing file In the main interface press F3 F2 to enter file importing interface as in the figure below Current directory Name Size byte Type ...

Page 14: ...selected file 6 Adjusting cutting speed In the main menu press F4 Parameter F2 Speed to enter speed setting interface in which you can set the start speed acceleration manual speed and automatic processing speed Parameter Description Unit Start speed Start speed of X Y axis mm min Acceleration The speed added every time from start speed to top speed of X Y axis mm min Manual speed X Y axis speed G...

Page 15: ... to enter the value After setting the speed press F6 Store to save the modified parameters Press to return to the main menu and then press F1 to enter the automatic processing interface Auto Speed Program name GLOBAL Torch up Cutting Control Torch down Height control Current coordinates Slot compensation Prompt Working state Stopped Plasma Return Demonstrate Manual Back Process Return reference Br...

Page 16: ...is shown in Adjusting Cutting Speed in above section Set the manual speed as setting the cutting speed and press to return to the main menu In the main menu press F1 Auto F2 Manual to enter the Manual interface Manual Speed Program name G G switch Manual Jog Torch up Cutting Control X X X Set coordinates of X axis Torch down Height control Y Y Y Set coordinates of Y axis Current coordinates Shift ...

Page 17: ...e speed is too low the corner may be burnt to arc The acceleration deceleration of the system is set in main menu F4 Parameter F2 Speed Start speed and Acceleration as in the figure below The specific definition follows Speed Setting Interface Start speed Acceleration Manual speed Processing speed Return System Speed Adjust Control Precision Store Return 2 8 Speed Setting 1 Start speed The speed w...

Page 18: ... speed is 1000 then the processing speeds are 300 400 500 1000 added to top speed by 100 The acceleration value is affected by Pulse Equivalent in the main menu interface press F4 Parameter F5 Precision Pulse equivalent the distance that the machine tool moves every time the control system sends a pulse The followings are the pulse equivalent and acceleration for reference and the actual data are ...

Page 19: ...utting In the main menu interface press F4 Parameter F4 Control and set the Preheating delay in the second line to desired time Flame Control Parameters Edge perforation prompt OFF Preheating delay Torch up delay Torch down delay Ignition delay Perforation torch up Perforation torch down Perforation delay Slot compensation Return System Speed Adjust Control Precision Store ...

Page 20: ... Stop According to the prompt if you press Start the system stops preheating immediately and performs next motion if you press Stop the system will extend the preheating time infinitely if you press G preheating stops and the system automatically saves current preheating time as the preheating time later In the main menu interface press F1 Auto Auto Speed Program name Prompt GTo memorize and stop ...

Page 21: ... main menu interface you need to restore the coordinates when the motion stops You can press Pause while automatic processing and then press F6 Break point and the system will save current processing track nozzle position as a break point which will be saved permanently even when the machine is shut down When you enter the Auto interface next time the coordinates will be the saved break point if t...

Page 22: ...ter idle stroke return Cut and return directly Continue at current position Torch up Cutting Control Torch down Height control Current coordinates Slot compensation Prompt Working state Stopped Plasma Return Demonstrate Manual Back Process Return reference Break point Return 2 12 Replacing Nozzle 13 Shift and punch B B A ...

Page 23: ...lected item 14 Moving workpiece Fig 1 Fig 2 To save steel during processing you can shift the track for certain distance in every direction while cutting graphics and then process as in the figure above the outer rectangle indicates the steel plate and the inner rectangle indicates the graphics to be cut After cutting 1 workpiece it will cause great waste to cut 2 workpiece directly because they h...

Page 24: ... value of this line directly Origin The torch moves from current position to the coordinates of selected line Press Y Y to change the positioning mode for line selecting and press OK to select line No see Fig 2 15 2 below Press number keys to enter the line No and then press OK For fine adjustment press X X to select next line No 16 Array While cutting it is usually required to repeat cutting sing...

Page 25: ...dth Height Return Turn Select line Select point Array Restore Return Fig 2 16 1 Before Array Processing Interface The default offset is the size covered by the picture element i e height and width of single graphics adjust these two values to make the array more reasonable Press the number keys to enter the parameter value press Y Y to select a parameter enter the valid parameter and then press OK...

Page 26: ...space 4 4Row space 5 5Plate width 6 6Plate height Select array direction and then press OK Width Height Return Turn Select line Select point Array Restore Return Fig 2 16 2 Array Parameter Setting Press X X Y Y to move cursor to the direction for array select the direction and then press OK to complete all array steps and start array processing ...

Page 27: ...6 3 Graphics after Array During array please pay attention to the following notice 1 After array all the processing states won t be saved e g pause coordinates etc 2 After array press Return to check whether the size is suitable for the steel plate in the processing interface press F6 Restore for re array 17 Mirror Mirror is to symmetrize the graphics to be cut by X or Y axis to get a new processi...

Page 28: ...F2 Y mirror or F3 XY mirror as in the figure below Current state Turn Program name Current graphics size Height Width Return X X mirror Y Y mirror XY XY mirror Rotate Correct Restore Return Fig 2 17 1 Before X Mirror Current state X X mirror Program name Current graphics size ...

Page 29: ...ive to the XY axis of the machine tool This system can correct the steel plate automatically through the rotation function so that the user doesn t need to move the steel plate or cutter The operation follows in the main menu interface press F1 Auto F4 Graphics F4 Process F1 Turn F4 Rotate and enter the rotation angle to rotate the graphics By default the positive angle is counterclockwise and the...

Page 30: ...ss F1 Auto F4 Graphics F4 Process F1 Turn F5 Correct to pop up the Correct interface Current state Correct Program name Please select the reference axis for correction 1 X 1 Axis X 2 Y 2Axis Y 3 X X Y Please press X X Y or Y to move X X offset Y Y offset Angle Press OK after moving Return X X mirror Y Y mirror XY XY mirror Rotate Correct Restore Return First press Y Y to select the reference axis ...

Page 31: ...gle automatically The following correction principle will describe how to move the torch and calculate the correct angle Current state Correct Program name Please select the reference axis for correction 1 X 1Axis X 2 Y 2Axis Y X X Y Y Please press X X Y or Y to move X X offset Y Y offset Angle Press OK after moving Return X X mirror Y Y mirror XY XY mirror Rotate Correct Restore Return Fig 2 19 1...

Page 32: ...be utilized reasonably and will cause waste 2 At this moment calculate the inclination of the steel plate without moving it and then incline the processing graphics for corresponding angle to utilize the steel plate effectively Steel plate correcting method follows Original position of torch Position after moving 1 As in the figure above point A is the start point of torch just move the torch to a...

Page 33: ...n the figure below the correcting method follows Original position of torch Position after moving Press X and then press Y or press Y and then X and then press OK The relationship between the graphics to be processed and the steel plate follows 20 Selecting cutter point In the Auto interface press F4 Graphics to enter graphics display and processing graphics tracking interface ...

Page 34: ... point Auto Speed Program name Ethyne control Torch up Preheating control Torch down Cutting Control Height control Current coordinates Slot compensation Preheating delay Prompt Working state Stopped Flame Return Demonstrate Manual Back Process Return reference Break point Return Fig 2 20 Locate the Start Point to the Lower Right of the Graphics With this function the program will reset automatica...

Page 35: ...Auto to enter automatic processing interface as shown below Auto Speed Program name Ethyne control Torch up Preheating control Torch down Cutting Control Height control Current coordinates Slot compensation Preheating delay Prompt Working state Stopped Flame Return Demonstrate Manual Back Process Return reference Break point Return Fig 3 1 p Flame mode ...

Page 36: ...a Return Demonstrate Manual Back Process Return reference Break point Return Fig 3 1 q Plasma mode Fig 3 1 p Flame mode interface description p Speed percentage which is adjusted with F F q Current moving speed r Name of processing file s ON OFF state of electronic valves t Current coordinates of X Y Z u Slot radius compensation of current torch v Oxygen preheating time for perforating during flam...

Page 37: ...1p and Fig 3 1q above press Start button to run current program Press Start and the torch starts perforating in the steel plate in any cutting mode M07 is the perforating instruction by default and cuts after perforating cuts off the oxygen after cutting Please refer to Chapter 4 4 for the specific content of M07 perforating instruction If you press Pause while cutting the interface shown in Fig 3...

Page 38: ...eturn Fig 3 1 1 Pause during Automatic Processing Treatment while pause shift perforating and torch replacing function Auto Speed Program name Prompt Cut after idle stroke return Stop after idle stroke return Cut and return directly Continue at current position Torch up Cutting Control Torch down Height control Current coordinates Slot compensation Prompt Working state Stopped Plasma ...

Page 39: ...hen stops 3 The controller starts cutting at current position returns to the pause position of the processing program and then runs processing program For these three functions press Y or Y to move cursor up down to select and press OK to perform the function after selecting 4 Continue running program code on the offset position but do not return to the track position when it paused Press ESC the ...

Page 40: ...ch Manual Jog Ethyne control Torch up X X X Set coordinates of X axis Preheating control Torch down Y Y Y Set coordinates of Y axis Cutting Control Height control Shift Z Shift Set coordinates of Z axis Current coordinates Preheating delay Prompt Manual Working state Stopped Flame Return Jog Break point Clear Return reference Return Fig 3 1 2 2 Flame Manual Interface ...

Page 41: ...up Cutting Control X X X Set coordinates of X axis Torch down Height control Y Y Y Set coordinates of Y axis Current coordinates Shift Z Shift Set coordinates of Z axis Preheating delay Prompt Working state Stopped Plasma Return Jog Break point Clear Return reference Return Fig 3 1 2 2 Plasma Manual Interface ...

Page 42: ... Jog Setting Interface In Fig 3 1 2 2 Manual interface above press F1 Jog to have the interface above at this moment Jog is highlighted and Input value L in the bottom of the screen press number keys to enter the length unit mm of jogging After that press X X Y or Y and the corresponding motor moves the entered length The plasma has the same function the figure is omitted If Jog isn t highlighted ...

Page 43: ...X X Set coordinates of X axis Preheating control Torch down Y Y Y Set coordinates of Y axis Cutting Control Height control Shift Z Shift Set coordinates of Z axis Current coordinates Preheating delay Prompt Start from power failure memory Working state Stopped Flame Return Jog Break point Clear Return reference Return Fig 3 1 2 2 2 Break Point Interface It has the same function as F6 Break point i...

Page 44: ... In Auto manual this function is used to back the plate along original track if it isn t cut through Follow the procedures below During automatic processing press Stop to stop running press F3 Back to backing function while backing press Stop when it reaches desired position press F1 Run idle to move forward if it backed in excess press Start again when the system is stable and the system runs M07...

Page 45: ...elect corresponding graphics processing function Program name Current graphics size Width Height Return Turn Select line Select point Array Restore Return Fig 3 1 2 5 1 Graphics Processing Interface 1 2 5 1 1 Turn In above processing interface press F1 Turn to enter the interface ...

Page 46: ...phics Processing Interface 1 2 5 1 2 X Y mirror Please refer to Chapter II Section 17 Mirror 1 2 5 1 3 Rotate Please refer to Chapter II Section 18 Rotate 1 2 5 1 4 Correct Please refer to Chapter II Section 19 Correct 1 2 5 1 5 Reset In the Rotate interface press F6 to restore current graphics to the one before processing immediately 1 2 5 1 6 Selecting line Please refer to Chapter II Section 15 ...

Page 47: ...elect point Array Restore Return Fig 3 1 2 5 2 7 Select Point Press Y Y to change the mode of selecting perforating point Changing coordinates directly indicates that the torch doesn t move and the coordinates change to the perforating point coordinates directly Moving torch automatically indicates that the torch moves to the perforating point from current position As shown in the figure after sel...

Page 48: ... to return the torch to the origin at current manual speed during automatic running press the Stop key first and then press F5 when the system is stable 1 2 7 Breaking point The main functions of breaking point follow 1 When the power resumes from failure search for the coordinates before power failure 2 Set a point memory in current track to replace torch nozzle 3 Set a point memory in current tr...

Page 49: ...oxygen cutting oxygen or torch up down stop Note when you press the ignition key if the ethyne isn t turned on please open the ethyne valve first and then turn on the ignition switch and delay for an ignition delay see Parameter Control Ignition Delay to turn off the ignition switch press Perforate to perform a preheating and perforating process see Section 3 Point 4 M07 Fixed Preheating and Perfo...

Page 50: ... 5 In graphics interface press the number keys to zoom in the graphics 0 resume original size of the graphics 1 9 zoom in the graphics 1 zoom in the graphics for one time 2 zoom in the graphics for two times and so on For example press 2 to zoom in the graphics for two times press 0 to resume the original size press 2 twice consecutively to zoom in the graphics for 2 2 4 times Others are same 6 IN...

Page 51: ...pe Select to cut into pieces or holes for pieces the part inside the graphics frame is the desired workpiece for holes the part outside the graphics frame is the desired workpiece Lead in out wire Lead in wire arc is the wire arc reserved to prevent over burning of perforating point Lead out wire arc is used for plasma cutting process during which the lead out wire arc will cause arc breaking The ...

Page 52: ... restore the original parameters If the parameters do not have mistake you can press F6 Import to enter the Auto interface At this moment the processing file in the system has changed into the selected graphics library file While setting parameters press DEL to delete the last digit of current last parameter press number keys to enter the values press Cancel to clear the parameters and press Y Y t...

Page 53: ...moment you can press the number keys directly to edit the file name and press F5 to save or press shift to switch the input method ABC and pinyin are available The operation of pinyin method follows 1 Press OK to select current character 2 Press Cancel to delete all current characters 3 Press shift to switch the input method 4 Press DEL to delete the last character 5 Press Y Y to select characters...

Page 54: ... Delete Switch input method OK Cancel Up Page up Down Page down After entering press OK if the file name already exists in the system press OK and the system will prompt as shown in Fig 3 1 1 2 below or else enter the file edit interface as in Fig 3 1 1 3 ...

Page 55: ... interface shown in Fig 3 1 1 2 or press Cancel and the system returns to the interface shown in Fig 3 1 1 Return Graphics Test Save Add line Delete line Return Fig 3 1 1 3 Edit New File Interface After creating a new processing file you can edit desired processing file code Please refer to 3 2 Edit Processing File for the specific operation of editing the code 3 1 2 Import 1 In Fig 3 1 Edit Menu ...

Page 56: ... processing code edit interface Please refer to 3 2 Edit Processing File for file editing 2 INS key Activate the help of current interface 3 1 2 1 Copy In Fig 3 1 2 File Importing interface press F5 Copy to copy current selected processing file from the controller to USB disk press F6 Copy all to copy all processing files from the controller to the USB disk Prompt To exit when copying all files pr...

Page 57: ...it Return New Copy Delete Return Fig 3 1 2 1 File Copy Function 3 1 2 2 Delete In processing file importing interface you can select to delete the files in system directory The system will ask you to confirm you can press OK Delete press Cancel Do not delete Current directory Name Size byte Type ...

Page 58: ...o enter USB connection If the USB disk isn t connected properly or is incompatible with the system the system will pop up the interface below Current directory U Can t find USB disk Press any key to return Return New Copy Delete Return Fig 3 1 3 USB disk isn t connected successfully If the USB disk is connected successfully the interface will show the file names saved in the USB disk after initial...

Page 59: ... file to copy and then press F2 Copy or OK After that the system will prompt Copy data successfully Press any key to return 3 1 4 Definition Return Clear Add line Delete line Save Return 3 1 4 Definition Interface In Fig 3 1 Edit Menu Option Window press F4 to enter the definition interface 1 In this interface press F1 to customize M07 instruction and the default perforating flow is ...

Page 60: ...t integrated p Start arc start arc delay M12 q Perforating perforating delay Actions after starting The user can customize the function of M07 according to actual requirements 2 F2 is to customize M08 instruction and the default M08 is to turn off the cutting oxygen and the flow is Flame p Cutting oxygen off M13 q Fixed torch up cycle M70 Plasma p Turn off arc M13 q Turn off height control M23 The...

Page 61: ...Return Fig 3 2 Processing File Edit Interface 3 2 1 Graphics In above Processing File Edit Interface press F1 Graphics and the interface shows the graphics of current code for reference 3 2 2 Checking In Fig 3 2 Processing File Edit Interface press F2 to check whether the code of processing file has error after entering the code of processing file or importing the code of nesting software if yes t...

Page 62: ...k Interface If the check code has error the cursor will stay in the line with error You can press OK to modify the error and then press F2 to check the processing file The system will pop up the dialog box below Prompt To re check the code press OK To continue the checking press Cancel Return Graphics Test Save Add line Delete line Return Fig 3 2 1 2 1 Code Re check Interface ...

Page 63: ... file When you press F3 the system will ask whether save as another file as in Fig 3 2 1 3 press Cancel to overwrite the original file press OK to enter a file name and then press F5 to save the file If you do not need to save current processing file you can press or directly to return to the main interface 3 2 4 Add delete line Add line While editing processing file press F4 or OK to add a line o...

Page 64: ... up down Press Pagup S or Pagdn S to turn the page up or down 4 The line number in the processing program is generated automatically 5 Press DEL on the panel to delete a character where the cursor locates 6 Press INS on the panel to insert a space in the line 4 Parameters In the main interface press F4 to enter parameter settings as shown below Please select the parameter to set Return System Spee...

Page 65: ...M07 M08 preheating perforating instruction Please refer to section 3 Definition Language Select language from available options Model Two cutting processes are available i e flame and plasma System This instruction only allows switching metric and imperial system before entering auto mode or checking program Operating mode Press Y Y to move cursor up down press X X to change the mode and press F6 ...

Page 66: ...age height adjustment Initial positioning The torch performs a fixed rising height after touching the steel plate Arc voltage test The plasma power supply feeds back a signal for start arc If it is successful the system executes running track if not it stops track running Operating mode Press Y Y to move cursor up down press X X to change the mode and then press F6 or OK 4 1 2 Flame step height ad...

Page 67: ...Z axis height adjustment If the state is on connect to axis Z of the system to adjust the torch height while flame cutting 2 Z axis pulse equivalent Z axis precision setting please refer to section 4 5 1 Pulse equivalent setting 3 Z axis start speed Please refer to section 4 2 1 Speed setting 4 Z axis acceleration Please refer to section 4 2 1 Speed setting 5 Z axis end speed Please refer to secti...

Page 68: ...e Note If not in flame height adjustment Z axis is synchronous to Y axis Y Z can be used for bilateral drive After entering the parameters press F6 to save 4 2 Speed In Fig 4 system parameter setting interface press F2 to show the interface below in which you can set the speed manual speed acceleration and deceleration Speed Setting Interface Start speed Acceleration Manual speed Processing speed ...

Page 69: ... when cutting the corners If the speed is too high the flame may be off or can t cut through the steel plate if the speed is too low the corner may be burnt to arc Therefore the Start speed and Acceleration in Speed settings should be adjusted repeatedly to the optimum state Reference Processing speed Pulse equivalent Start speed Acceleration 500mm min 0 008000 300 80 100 the adjustment of this va...

Page 70: ...Adjustment setting Parameter Description Unit Soft positive limit Positive limit of the system if current position is larger than this value the system will stop automatically mm Soft negative limit Negative limit of the system if current position is smaller than this value the system will stop automatically mm Machine tool origin Origin position of the machine tool mm Reverse clearance X Clearanc...

Page 71: ...ess F4 to show the interface below in which you can set X Y motor speed preheating and torch up down time during automatic processing Flame Control Parameter Interface Edge perforating prompt Off Preheating delay Torch up delay Torch down delay Ignition delay Perforating torch up Perforating torch down Perforating delay Slot compensation Return System Speed Adjust Control Precision Store Return Fi...

Page 72: ...r speed ratio Positioning up time Slot compensation Preheating up delay Corner arc radius Corner down speed Return System Speed Adjust Control Precision Store Return Fig 4 4 2 q Plasma Parameter Description Unit Edge perforating prompt Enable perforating prompt while perforating Preheating delay The preheating time while perforating steel plate which 0 01 sec ...

Page 73: ...nt cutting oxygen turns on torch starts dropping perforating torch down delays Torch rising before turning on cutting oxygen will prevent the steel chip blocking the torch nozzle while turning on cutting oxygen 0 01 sec Perforating torch down In the fixed cycle of preheating perforating torch drops and the fixed cycle ends after the perforating torch down delay The dropping time of torch is shorte...

Page 74: ...trol signal is turned on Corner arc radius Plasma Set the critical value of arc radius when processing arc The speed drops if the arc radius is smaller than this value mm Corner down speed Plasma Set the speed dropping to this percentage if the radius is smaller than corner arc radius when processing arc Speed F Processing speed percentage corner descending speed Table 4 4 4 5 Precision In Fig 4 s...

Page 75: ...ace and set the X Y pulse equivalent to 0 010000 at this moment the control system sends a pulse and the motor moves 0 01MM after setting press F6 to save and exit the main interface 2 Press F1 and then press F2 to enter the manual interface and then press F1 to have Jog increment L 00000 000 Enter desired jogging length and suppose that the jogging unit is 1000MM 3 Press X X or Y Y to start joggi...

Page 76: ...else the modified values won t be saved 5 Diagnosis In the main interface press F5 to enter the diagnosis interface as shown in Fig 2 6 Prompt Please select desired option in the menu below Return Diagnosis Definition Upgrade Version Return Fig 5 Diagnosis Main Interface 5 1 Submenu description 1 Diagnosis interface In the Diagnosis interface shown in Fig 5 press F1 to enter the Diagnosis interfac...

Page 77: ...port is normal Diagnosis Interface X X forward moving Return Stop Return Fig 5 1 1 Diagnosis Test Window 2 Defining reserved I O interface In Fig 5 Diagnosis interface press F2 to show output function customizing interface and press X X Y Y to set As in Fig 5 1 2 Default is the default output of the system while Standby is the standby output connected to the system Please refer to Chapter 5 2 3 El...

Page 78: ...chine CNC System 77 Select the output port to set Ignition control Default Preheating oxygen control Default Ethyne control Default Cutting oxygen control Default Torch up control Default Torch down control Default Return Return p Flame ...

Page 79: ...1 2 Customizing Output Port 4 In the Diagnosis interface shown in Fig 5 press F5 to show the latest update of the system 5 In the Diagnosis interface shown in Fig 5 press F6 to show current version info Fig 5 1 3 shows the version info of HC4500 Current version 4500 V0 1 0 If you have any suggestion or inconvenience please contact us and we will do our best to improve Thanks July 19 2010 Return Re...

Page 80: ...1 System parameter reset F2 U F2 Upgrade via USB disk F5 F5 Upgrade via PC Return Reset U USB disk Restart PC Help Return Fig 6 1 System Upgrade Option Window 6 1 Submenu description Press F1 to restore the default parameters Press F2 to connect to USB disk F3 is reserved Press F4 to restart the control system Press F5 to connect to computer Press F6 to enter the help system Press INS to activate ...

Page 81: ...Back Reset Save Back Fig 6 2 1 Parameter Reset Save Interface In this interface the system will ask the user to reset or set to default To reset press F1 and the system prompts after resetting as in Fig 6 2 3 if you press F1 the system enters the prompt interface as in Fig 6 2 4 or press Cancel to return to previous interface Note If the system parameters haven t been saved the system won t restor...

Page 82: ...C System 81 Prompt Reset current parameters to default OK Cancel Return Reset Save Return Fig 6 2 2 Can t reset the parameters Prompt Reset parameters successfully Please restart Return Reset Save Return Fig 6 2 3 Reset parameters successfully ...

Page 83: ...erface you need to enter the valid password to save the parameters if you don t want to save press or to return Prompt Please type the password OK Cancel Return Reset Save Return Fig 6 2 4 Resetting Validation Interface In above interface type the valid password to have the interface below ...

Page 84: ...s as default and the parameters will be reset to this default value After saving the system pops up a prompt interface as in Fig 6 2 6 If you don t want to set current parameters as default please press Cancel and or to return Prompt Save parameters as default successfully Return Reset Save Return Fig 6 2 6 Prompt interface after saving parameters as default successfully 6 3 Upgrading through USB ...

Page 85: ... 3 1 USB disk isn t connected successfully Copy the latest program to USB disk and insert the disk into USB interface In the main interface press F6 to enter the upgrade interface and press F2 to show the interface in Fig 6 3 1 if the USB disk isn t connected successfully Press any key to return to the main interface 2 USB disk is connected successfully ...

Page 86: ...cted successfully If the USB disk is connected successfully press Y Y in the directory to move cursor to 2440TEST BIN and OK to show the interface below Current directory Downloading program file Please wait Return Reset U USB disk Restart PC Help Return Fig 6 3 3 Upgrading If the selected file isn t system upgrade file the system will prompt automatically as in Fig 6 3 4 ...

Page 87: ... fails Return Reset U USB disk Restart PC Help Return Fig 6 3 4 Upgrade fails If the selected file is appropriate the interface after downloading the program is shown below Current directory F3 BIOS BIOS After downloading the program please press and hold F3 for one second and press Cancel to enter BIOS ...

Page 88: ...IOS in the program burning method described in Chapter 6 6 6 4 Connecting to PC and upgrading In the main interface press F6 and then press F5 to connect to PC Upgrade Interface F1 F1 System parameter reset F2 U F2 Upgrade via USB disk F5 F5 Upgrade via PC Return Reset U USB disk Restart PC Help Return Fig 6 5 1 Connecting to PC Connect PC and the controller with a USB cable shown below press F5 t...

Page 89: ...ration Fig 6 5 1 1 USB cable 6 5 Burning program After transmitting the latest software to the controller you need to save the software in the BIOS of the controller making the controller be able to execute the latest software Operation procedure turn off the controller press and hold Cancel on the panel and connect the power to have the interface below ...

Page 90: ...rations press ESC to return 6 6 1 BIOS Password Interface Press 1 to enter BIOS setting interface Current date January 13 2006 Current time 11 00 00 Please select the section to update 0 BIOS 0 BIOS section 1 1 Program section 2 16 2 16 dot matrix section 3 24 3 24 dot matrix section ESC Press number keys to perform operations press ESC to return 6 6 2 BIOS Setting Interface Press 1 to select 1 Pr...

Page 91: ...date January 13 2006 Current time 11 00 00 0 0 Normal 1 U 1 USB Current start mode Normal ESC Press number keys to perform operations press ESC to return 6 6 3 Start mode If current start mode isn t Normal please press 0 to switch to Normal 6 6 BIOS interface connecting to PC and upgrading In PC decompress the program file Connect PC to the control system with the cable Operation procedure turn of...

Page 92: ... 11 00 00 0 0 System setting 1 BIOS 1 BIOS setting 2 U 2 USB disk setting 3 3 System self test 4 4 Start mode 5 5 LCD selection 6 6 Language ESC Press number keys to perform operations press ESC to return 6 6 4 BIOS Password Interface In above interface press 2 to enter USB disk setting interface ...

Page 93: ... operations press ESC to return 6 6 5 BIOS USB Disk Interface Press 0 to select USB communication the prompt will prompt USB transmitting Please find the control system in the connected PC The control system is indicated by a disk symbol in PC as USB disk Please copy the decompressed folders ADT PRG and HELP to copy English please rename help to help and then copy them to the control system and pr...

Page 94: ...Y N please press OK The system will prompt that file is found and updating and prompts update completes please restart the machine after updating please cut off the power supply and then restart the controller 7 Help system To help you to operate the system we provide the help system 1 In the main interface press INS to activate the help system of current interface which provides basic operation i...

Page 95: ...graphics library The default ADTLIB folder already contains Chinese and English graphics library 2 Help file only supports ANSI language 3 Please rename the LOGO picture to LOGOC BMP in Chinese format and rename to LOGO BMP in other languages 4 Multi languages in HC4500 system default Chinese and English Please follow the CONFIG2 INI CONFIG3 INI files and the instructions provided by us or transla...

Page 96: ...s unchanged Note 1 Character is the end of configuration and followed by note 2 The symbol shouldn t exist in notes and configuration values 3 Do not change the parameter sequence in every interface and do not use in notes 4 To add new parameters please add to the end of the interface 5 Due to the small screen of the controller please control the character quantity when translating the parameters ...

Page 97: ...n function M Auxiliary function L Cycle times or delay time X X axis coordinates relative coordinates under G91 default absolute coordinates under G90 Y Y axis coordinates relative coordinates under G91 default absolute coordinates under G90 I When processing arc circle center coordinates minus X axis start value J When processing arc circle center coordinates minus Y axis start value R Arc radius...

Page 98: ...to C Y 50 5 D relative to B X 50 2 2 Absolute coordinates In the coordinates system if the position of current coordinates is calculated from origin coordinates position it is called as absolute coordinates as in Fig 2 1 the coordinates of entire graphics calculated absolute coordinates will be 1 A is the origin and the coordinates are X0 Y0 2 B relative to A X50 Y50 3 C relative to A X100 Y100 4 ...

Page 99: ...the length unit mm of processing It is usually written in the second line of the program unless temporary change is required i e next line of G92 The instruction isn t followed by any content and will persist until next G20 or G21 3 3 G00 space shift This instruction can return the torch to specified position quickly and the system moves from start to end in linear The processing is at run idle sp...

Page 100: ... G03 G92 X0 Y0 G00 X55 Y55 G03 I35 M02 Current position of torch Expected position of torch Note I and J are the increment of circle center relative to the start in X Y axes direction To simplify the manual programming of processing file type I50 directly to program a circle with 100MM diameter type I75 directly to program a circle with 150MM diameter 3 6 G04 pause delay instruction This instructi...

Page 101: ...oint For example G28 X Y axes return to reference point at the same time which is like G00 3 8 G22 G80 circular processing This instruction is used for cycle processing and G22 is the start of cycle and specifies cycle times L G80 is the end of cycle G22 and latest G80 downwards constitute a cycle Format G22 Ln_ L specified cycle times Cycle G80 cycle ends For example 0000 G92 X100 Y100 0001 G22 L...

Page 102: ...e user only needs to be familiar with the function of M07 M08 and M02 M07 is the fixed cycle of preheating perforating after track processing and executing M08 the system will turn off related air valve and M02 processing ends finally The specific code functions follow M07 p Fixed cycle of preheating perforating the operation procedure follows Flame 1 Ethyne valve open M10 2 Ignition open M20 3 To...

Page 103: ...uence follows Flame 1 Turn off cutting oxygen valve 2 Torch up Plasma 1 Turn off arc M13 2 Turn off height control M23 torch up if height control and initial positioning are not enabled M02 r Program end instruction 2 Other M instructions M10 M11 p Ethyne valve switch M10 ON M11 OFF M12 M13 q Cutting oxygen valve switch M12 ON M13 OFF r M14 M15 Torch up switch M14 ON M15 OFF M20 M21 s Ignition swi...

Page 104: ...ADT HC4500 Flame Plasma Cutting Machine CNC System 103 M74 Fixed preheating cycle controlled by time in Control interface ｦ M80 General switch all outputs will be turned off after performing M80 ...

Page 105: ...ADT HC4500 Flame Plasma Cutting Machine CNC System 104 Chapter V Hardware 1 Dimensions Fig 1 1 Front Appearance Dimensions Fig 2 1 Side Appearance Dimensions ...

Page 106: ...tting Machine CNC System 105 Digital output Motor Digital input USB USB communication Serial port Fig 2 1 Rear Appearance Dimensions Note The length above is in mm 2 System I O connection 2 1 Rear cover view Digital output Motor ...

Page 107: ... all optic coupling isolation Maximum counting frequency 2MHz Input voltage 5 24V DC High level 4 5V Low level 1 0V Isolation voltage 2500V DC Pulse output Channel 3 pulses 3 directions all optic coupling isolation Maximum pulse frequency 2MHz Output type 5V differential output Output mode pulse direction or pulse pulse Switching quantity output Output Channel 16 all optic coupling isolation Outpu...

Page 108: ...irection signal 9 XDR X direction signal 2 XPU X pulse signal 10 XPU X pulse signal 3 YDR Y direction signal 11 YDR Y direction signal 4 YPU Y pulse signal 12 YPU Y pulse signal 5 ZDR Z direction signal 13 ZDR Z direction signal 6 ZPU Z pulse signal 14 ZPU Z pulse signal 7 PU_COM Positive end of internal 5V power supply can t connect to external power supply used for signal end input drive 15 5V N...

Page 109: ...ost servo drives to get better anti interference Step motor drive Servo motor drive Æ Single end mode Suitable for step drives that pulse is connected to anode of direction Step motor drive Note Not suitable for step drives that pulse is connected to cathode of direction PU_COM and 5V are specially designed for step drives or servo drives whose control signals are not differential The drives are c...

Page 110: ...unction 1 IN0 Arc voltage signal test AVT connect only when arc voltage should be tested during plasma cutting 2 IN1 Original positioning signal test ORI as Z axis negative limit signal during step height adjustment of X axis 3 IN2 Manual auto switch reserved HAD as Z axis negative limit signal during step height adjustment of X axis 4 IN3 External pause key PAU 5 IN4 External hand control box X p...

Page 111: ...7 IN13 External start key STA 18 IN14 External hand control box X positive control X 19 IN15 External hand control box Y positive control Y 20 IN16 External hand control box deceleration key SP 21 IN17 External hand control box torch down control key DOW 22 IN18 Forward 23 IN19 Backward 24 24V Internal 24V of the controller do not connect any circuit 25 GND 0V Wiring mode of input signal Optical c...

Page 112: ...ntrol M22 ON M23 OFF 5 OUT4 Reserved ethyne control M40 ON M41 OFF 6 OUT5 Reserved torch up M28 ON M29 OFF 7 OUT6 Reserved ignition control M34 ON M35 OFF 8 OUT7 Reserved height adjustment control M38 ON M39 OFF 9 NC Null 10 NC Null 11 NC Null 12 24V Internal 24V of the controller do not connect any circuit 13 GND Internal 24V grounding of the controller do not connect any circuit 14 OUT8 Cutting ...

Page 113: ...24V Internal 24V of the controller do not connect any circuit 25 GND 0V Wiring mode of output signal The output is collector open circuit If the external load is inductance load e g relay a freewheeling diode should be connected as shown below EXTCOM or DOUTnGND EXTCOM terminal is connected to negative end of internal power supply and output signal is connected to respective terminal The power vol...

Page 114: ...XD NC NC Wire No Definition Function 1 NC Null 2 TXD Transmit data dedicated for software engineer 3 RXD Receive data dedicated for software engineer 4 NC Null 5 GND Grounding 6 NC Null 7 NC Null 8 NC Null 9 NC Null Wiring mode of communication signal Controller PC RS 232 RS 232 communication mode Note IN20 panel stop IN21 panel start IN22 null IN23 null ...

Page 115: ...1 Differential drive connection The following diagram is the controller connected to ADT Q2BYG404MA drive ZDR XDR 5V ZDR 5V XDR YDR XPU PU_COM XS3 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1 ZPU ZPU XPU YDR YPU YPU The following diagram is ADT Q2BYG404MA drive connected to 56BYGH630C step motor Controller XS3 plug Q2BYG404MA drive PU DR MF V V AC BC A ...

Page 116: ...chine CNC System 115 The following diagram is ADT Q2BYG404MA drive connected to 56BYGH630EJP step motor Yell Blue Gre Red Blac Wh 56BYGH630C Step motor PU DR MF V V AC BC A A B B 18 40V DC power 5V motor locked DC power Q2BYG404MA drive ...

Page 117: ...ine CNC System 116 The following diagram is ADT Q2BYG404MA drive connected to 85BYGH830A step motor Coffee Oran 56BYGH630EJP Step motor Red Blac Wh 18 40V DC power 5V motor locked DC power PU DR MF V V AC BC A A B B Q2BYG404MA drive Yell ...

Page 118: ... unlocked power supply after electrified 5V DC power supply For 12V DC power please connect a 1K resistor to MF pin in serial and the power is higher than 1 4W for 24V DC power please connect a 2K resistor to MF pin in serial and the power is higher than 1 4W 3 2 Common anode drive connection Green White Black Red Purple brown Yellow blue 85BYGH830A Step motor 18 40V DC power 5V motor locked DC po...

Page 119: ...asma Cutting Machine CNC System 118 ZDR XDR 5V ZDR 5V XDR YDR XPU PU_COM XS3 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1 ZPU ZPU XPU YDR YPU YPU X axis drive DC power Motor locked DC power DIR CP OPTO EN EN V V A A B B Step motor ...

Page 120: ...0 as below 1 If step motor is used please adjust the subsections of the drive to desired value the bigger the drive subsections the lower pulse equivalent and the higher the precision For example if the step drive is divided into 32 subsections the pulse equivalent is 0 008000 if divided into 64 subsections the pulse equivalent is 0 004000 and the precision is improved for one time 2 If servo moto...

Page 121: ... motor drive Q2BYG404MA 56BYGH630C provided by Adtech please adjust the drive current to 1 2 times of motor current 4 3 Testing method of pulse equivalent Please refer to Chapter II Quick Guide 1 Parameter Settings 1 5 Precision Setting Page 18 4 4 Measures for anti interference Please follow the method below to take the measures for anti interference 1 The PE end of 24V power input port of the CN...

Page 122: ...00 Flame Plasma Cutting Machine CNC System 121 Fig 5 5 4 Note Do not reel PE end i e earth wire into the magnetic ring 3 A magnetic ring should be added to the end of X Y axis signal output wire as shown below ...

Page 123: ...lent in the precision is modified or re correct the pulse equivalent 2 Check the level of the machine and check whether the nozzle is vertical to the steel plate 3 The cutting quality of corners is low A Please check whether the start speed and acceleration are set appropriately 4 The cut square becomes rectangle A Please check whether the pulse equivalent is appropriate and whether the precision ...

Page 124: ...cut square isn t vertical A Re adjust the start speed and acceleration in Speed of Parameters 11 Plasma is poor in anti interference A Check whether the grounding is proper or isolate the high frequency of external power supply filter 12 Certain electromagnetic valve doesn t work A Check whether the problem is caused by system damage relay or electromagnetic valve damage in the methods below 1 Rep...

Page 125: ...below 4 Open the case and then open the output ports as shown below 5 Find corresponding reserved output pins according to the table below S N Default pin Reserved pin Ignition 3 7 Preheating oxygen 17 18 Ethyne 1 5 Cutting oxygen start arc 14 19 Torch up 2 6 Torch down 15 20 Corner speed ratio height adjustment 4 8 6 Weld the pins in the figure below from default pins to reserved pins according t...

Page 126: ... System 125 7 After installation connect the power supply of the system press F5 Diagnosis F2 Define in the start up interface press Y Y to select up down press X X to select the state and then press Save to change corresponding port to reserved ...

Page 127: ...oordinates are not used commonly and won t be introduced The following example is relative coordinates 1 Standard circle The graphics program follows Relative coordinate programming and graphics code description 0000 G92 X0 Y0 Reference point setting 0001 G22 L3 L indicates processing cycle setting 3 indicates 3 cycles 0002 G41 Left compensation 0003 M07 Preheating and perforating function Prompt ...

Page 128: ...nate programming and graphics code description 0000 G92 X0 Y0 0001 G41 Left compensation 0002 M07 Perforating action 0003 G01 X50 Y50 Perforating lead 0004 Y50 First edge if the above instruction is G01 G01 and X0 of this instruction can be emitted to make the manual code editing convenient 0005 X50 Second edge 0006 Y 50 Third edge 0007 X 50 Fourth edge 0008 M08 Turn off cutting oxygen 0009 G40 Co...

Page 129: ...Cutting Machine CNC System 128 0011 M02 Processing ends 3 Triangle Relative coordinate programming 0000 G92 X0 Y0 0001 G21 0002 G41 0003 M07 0004 G01 X50 Y50 0005 X50 Y50 0006 Y 50 0007 X 50 0008 G40 0009 M08 0010 G28 0011 M02 ...

Page 130: ...achine CNC System 129 4 Quincunx Relative coordinate programming 0000 G92 X0 Y0 0001 G21 0002 G41 0003 M07 0004 G00 X75 Y75 0005 G02 Y100 I0 J50 0006 X100 I50 J0 0007 Y 100 I0 J 50 0008 X 100 I 50 J0 0009 G40 0010 M08 0011 G28 0012 M02 ...

Page 131: ...aphics Relative coordinate programming 0000 G92X0Y0 0001 G21 0002 G22 L1 0003 G41 0004 M07 0005 G0 X50 0006 G1 Y200 0007 X200 0008 Y 200 0009 X 200 0010 M08 0011 G00 Y400 0012 M07 0013 G1 Y50 0014 G2 X50 Y50 I50 J0 0015 G1 X100 0016 G2 X50 Y 50 I0 J 50 0017 G1 Y 100 ...

Page 132: ...50 Y 50 I 50 J0 0019 G1 X 100 0020 G2 X 50 Y50 I0 J50 0021 G1 Y50 0022 M08 0023 G00 X400 Y50 0024 M07 0025 G2 X100 Y0 I50 J0 0026 Y 100 I0 J 50 0027 X 100 I 50 J0 0028 Y100 I0 J50 0029 G00 X 50 Y 350 0030 G2 X0 Y0 I100 J0 0031 M08 0032 G28 0033 G81 0034 G80 0035 M02 ...

Page 133: ...clockwise circle processing 5 G04 Pause delay 6 G26 X axis returns to reference point 7 G27 Y axis returns to reference point 8 G28 Both X axis and Y axis return to reference point 9 G22 Cycle starts must be used together with G80 10 G80 Cycle ends must be used together with G80 11 G81 Counting function 12 G40 Cancel slot compensation 13 G41 Left compensation 14 G42 Right compensation 15 G92 Proce...

Page 134: ... switch M20 ON M21 OFF 8 M24 M25 Preheating oxygen valve switch M24 ON M25 OFF 9 M52 Fixed ignition cycle controlled by time in Control interface 10 M70 Fixed torch up cycle controlled by time in Control interface 11 M71 Fixed torch down cycle controlled by time in Control interface 12 M72 Fixed perforating torch up cycle controlled by time in Control interface 13 M73 Fixed perforating torch down ...

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