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AMP-304C

4-Axis Pulse Motion Controller

User’s Manual

Manual Rev.: 

1.0

Revision Date: 

Nov. 4, 2021

Part No: 

50M-00053-1000

Summary of Contents for AMP-304C

Page 1: ...AMP 304C 4 Axis Pulse Motion Controller User s Manual Manual Rev 1 0 Revision Date Nov 4 2021 Part No 50M 00053 1000...

Page 2: ...ii Revision History Revision History Revision Release Date Description of Change s 1 0 2021 11 04 Initial release...

Page 3: ...of the use or inability to use the product or documentation even if advised of the possibility of such damages Environmental Responsibility ADLINK is committed to fulfill its social responsi bility to...

Page 4: ...ve companies Conventions Take note of the following conventions used throughout this manual to make sure that users perform certain tasks and instructions properly NOTE NOTE Additional information aid...

Page 5: ...re 6 1 4 1 OS Support Software Compatibility 6 1 4 2 APS Functions 6 1 4 3 MotionCreatorPro 2 MCP2 6 1 5 Accessories 7 2 Getting Started 9 2 1 Package Contents 9 2 2 Board Layout 10 2 3 Hardware and S...

Page 6: ...ulse Output Signals 28 3 2 Encoder Feedback Input Signal 30 3 3 Motion I O Interface Signal 31 3 3 1 Emergency Stop Input EMG 31 3 3 2 Mechanical Signal Input 31 3 3 3 Servo Interface IO 35 3 4 GPIO I...

Page 7: ...End Limit Type Selection 15 Table 2 4 SW3 DO Initial State Selection 16 Table 2 5 CN3 CMP Output Voltage Selection 18 Table 2 6 CN3 Extended TTL DIO 19 Table 2 7 CN2 AMP 304C Main Connector 20 Table...

Page 8: ...viii List of Tables This page intentionally left blank...

Page 9: ...List of Figures ix AMP 304C List of Figures Figure 1 1 Functional Diagram 1 Figure 2 1 AMP 304C Board Layout 10...

Page 10: ...x List of Figures This page intentionally left blank...

Page 11: ...ging speed on the fly Also supported are interpolation in linear circular and heli cal directions with any 2 4 axes 13 home return modes backlash compensator and vibration suppression Highly flexible...

Page 12: ...cy up to 16 MHz X Configurable emergency stop input X Mechanical signal input servo interface IO X 32 ch onboard isolated GPIO 32 ch extended TTL GPIO X 12 ch position latch input X 16 ch position com...

Page 13: ...ome return modes X Speed and position change on the fly X Linear Circular Helical interpolation X Motion stop method selection EMG deceleration X Backlash compensator vibration suppression X High spee...

Page 14: ...on 32 bit Motion I O Interface Signals Emergency Stop Input Configurable Mechanical Signal Input EL ORG SD Motion Interface IO SVON ERC ALM INP RDY GPIO Interface Signals GPIO Onboard 16 ch Optically...

Page 15: ...h Optically Isolated DI up to 10KHz 4 ch Non isolated TTL DI up to 1MHz Position Comparison Trigger Output Configurable 8 ch Optically Isolated DO up to 1MHz 4 ch Non isolated TTL DO up to 1MHz Genera...

Page 16: ...isting of functions can be found in the APS Function Library User Manual 1 4 3 MotionCreatorPro 2 MCP2 MotionCreatorPro2 is a user interface exclusively developed for ADLINK motion control products in...

Page 17: ...N 68S terminal board and ACL 10569 cable For extended connectors Encoder Feed back LTC and CMP as well as TTL DIO use a DIN 37 terminal board with ACL 10437 and ACL 10137 cables sold separately Main F...

Page 18: ...8 Introduction This page intentionally left blank...

Page 19: ...ge Contents The package includes the following items X 1x AMP 304C Card 4 Axis Pulse Motion Controller X 1x ACL 10437 DB37F IDC40 Cable X 4x Mini Jumper 2P X Product Warranty Card If any of these item...

Page 20: ...End Limit Type Selection Switch SW3 DO Initial State Selection Switch J1 J8 Pulse Output Mode Selection Jumper CN1 Extended TTL DIO 40 pin box header CN2 AMP 304C Main Connector 68 pin SCSI CN3 CMP Ou...

Page 21: ...switches jumper and I O signals according to your application 2 Turn off the computer and all relevant terminal boards and install the AMP 304C in any available PCI Express x1 x4 x8 x16 slot Make sure...

Page 22: ...r installation Ensure NET framework v3 5 or later version has been installed The NO Signal indicator in MotionCreatorPro2 appears after the motor is connected and the motor does not work Ensure 24 VDC...

Page 23: ...1 Download the APS SDK file from ADLINK and run it Installation executes automatically 2 Select NEXT as prompted to complete installation 3 After installation is complete select FINISH 4 Ensure the Wi...

Page 24: ...For example if SW1 Pin 1 is set to ON and the others are OFF the card index is 1 The index value can be from 0 to 15 Table 2 2 SW1 Card ID Selection Card ID Switch Setting ON 1 0 0000 1 0001 2 0010 3...

Page 25: ...the type of end limit logic which are Normally Open NO and Normally Closed NC For example if the switch pin is set to OFF the type of end limit logic is Normally Open Table 2 3 SW2 End Limit Type Sel...

Page 26: ...the initial DO state group setting For example if the SW3 Pin1 is set to OFF the initial states of DO0 to DO3 are Inactive Table 2 4 SW3 DO Initial State Selection DO SW3 Pin No Inactive Default Acti...

Page 27: ...e used to set the mode of pulse output signals The output signal mode can either be differential line driver or sin gle ended output Refer to Section 3 1 for detailed jumper set tings J7 J8 Axis 0 J3...

Page 28: ...output dedicated volt age which are Open Collector Output default VDD 5V and E24V Table 2 5 CN3 CMP Output Voltage Selection CMP Open Collector Default VDD 5V E24V Close Breaks Between 0 N A 1 and 2...

Page 29: ...TDI11 I 3 3V 5V TTL Input 13 TDI12 I 3 3V 5V TTL Input 14 TDI13 I 3 3V 5V TTL Input 15 TDI14 I 3 3V 5V TTL Input 16 TDI15 I 3 3V 5V TTL Input 17 D5V O Digital Power 5V 18 D5V O Digital Power 5V 19 GN...

Page 30: ...4 DIR0 O Direction Signal 38 DIR2 O Direction Signal 5 OUT1 O Pulse Signal 39 OUT3 O Pulse Signal 6 OUT1 O Pulse Signal 40 OUT3 O Pulse Signal 7 DIR1 O Direction Signal 41 DIR3 O Direction Signal 8 DI...

Page 31: ...Servo Deviation Counter Clear Signal Digital Output 18 CMP10 DO6 O PositionComparison Trigger Digital Output 52 ERC3 DO15 O Servo Deviation Counter Clear Signal Digital Output 19 CMP11 DO7 O Position...

Page 32: ...igital Input 28 PEL0 I Positive End Limit Signal 62 PEL2 I Positive End Limit Signal 29 MEL0 I Negative End Limit Signal 63 MEL2 I Negative End Limit Signal 30 ORG0 I Origin Position Signal 64 ORG2 I...

Page 33: ...ignal Z S LTC Position Latch Input Signal Slow Z PCS Target Position Override Signal Z CLR Reset Counter Signal X SVON ERC configured as DO if not used X RDY INP configured as DI if not used No Name I...

Page 34: ...GND 24 DGND Digital GND 25 EZ1 I Encoder Z phase 26 EZ1 I Encoder Z phase 27 EB1 I Encoder B phase 28 EB1 I Encoder B phase 29 EA1 I Encoder A phase 30 EA1 I Encoder A phase 31 EZ0 I Encoder Z phase...

Page 35: ...ble 2 9 CN5 Manual Pulser Input Signals No Name I O Function 1 VDD O 5V Power Output 2 PA I Pulser A phase Input 3 PA I Pulser A phase Input 4 PB I Pulser B phase Input 5 PB I Pulser B phase Input 6 E...

Page 36: ...26 Getting Started This page intentionally left blank...

Page 37: ...contents of this chapter before wiring any cables between the AMP 304C and any motor drivers This chapter contains the following sections Section 3 1 Pulse Output Signals Section 3 2 Encoder Feedback...

Page 38: ...OUT2 signals The following table shows all pulse output signals on CN2 Table 3 1 Pulse Output Signals Max Axes 4 Pulse Output Frequency Up to 9 99 MHz Pulse Output Mode CW CCW OUT DIR AB phases Pulse...

Page 39: ...signals on the 4 axes Axis Signal Name Jumper Differential Line Driver Output Single Ended Output 0 OUT0 J8 Close breaks between 1 and 2 Close breaks between 2 and 3 DIR0 J7 1 OUT1 J4 DIR1 J3 2 OUT2 J...

Page 40: ...encoder feedback input axis and two kinds of decoder modes CW CCW 1x 2x 4x AB Phase are avail able For more information see the APS Function Library User Manual Axis CN4 Pin No Signal Name CN4 Pin No...

Page 41: ...is by transmitting an external EMG signal via the DIN 304C to a servo or stepper motor driver Refer to the DIN 304C User s Manual for more details 3 3 2 Mechanical Signal Input The AMP 304C provides s...

Page 42: ...sually a limit switch is used to indicate the origin on one axis The specifi cations of the limit switch should have a contact capacity of 24V at 10mA minimum An internal filter circuit is used to fil...

Page 43: ...g when missing an operation The AMP 304C provides two direction end limit signals PEL and MEL for each axis PEL indicates the end limit signal is in the pos itive direction and MEL indicates the end l...

Page 44: ...e slow down function through SD sig nal input for each axis SD indicates both positive and negative directions For more information and settings see the APS Func tion Library User s Manual Axis CN2 Pi...

Page 45: ...SVON to enable servo drivers for each axis For more information and set tings see the APS Function Library User s Manual SVON output signals can be configured as General Purpose Digi tal Output signa...

Page 46: ...se or a LEVEL sig nal output The output logic and pulse width can be changed using software For more information and settings see the APS Function Library User s Manual ERC output signals can be confi...

Page 47: ...is sent by servo drivers If the ALM signal is triggered motion of an axis stops immediately or will decelerate and stop The input logic can be selected using soft ware For more information and setting...

Page 48: ...d the servo driver is ready to receive the pulse command from the AMP 304C The input logic can be changed using software For more information and settings see the APS Function Library User s Manual RD...

Page 49: ...which is from the servo driver if the position mode is set The input logic can be changed using software For more information and settings see the APS Function Library User s Manual INP input signals...

Page 50: ...nnector CN1 16 ch Non isolated TTL DI 16 ch Non isolated TTL DO CN2 Pin No Signal Name CN2 Pin No Signal Name 20 DI0 EMG0 12 DO0 CMP4 21 DI1 EMG1 13 DO1 CMP5 22 DI2 EMG2 14 DO2 CMP6 23 DI3 EMG3 15 DO3...

Page 51: ...Signal Connections 41 AMP 304C Optically Isolated Digital Input Optically Isolated Digital Output FPGA Schmitt Trigger Connector DI D3 3V E24V 3 3K Digital Isolator Connector FPGA DO EGND G S D G D S...

Page 52: ...al Name 1 TDI0 21 TDO0 2 TDI1 22 TDO1 3 TDI2 23 TDO2 4 TDI3 24 TDO3 5 TDI4 25 TDO4 6 TDI5 26 TDO5 7 TDI6 27 TDO6 8 TDI7 28 TDO7 9 TDI8 29 TDO8 10 TDI9 30 TDO9 11 TDI10 31 TDO10 12 TDI11 32 TDO11 13 TD...

Page 53: ...nel position latch input can be assigned to a latch source to trigger any axis by software The AMP 304C provides 256 position latch buffer points for each axis For more information see the APS Functio...

Page 54: ...Voltage output selection is controlled by jumper in dedicated CMP outputs see Section 2 5 2 CN3 CMP Output Voltage Selection CN4 Pin No Signal Name 7 CMP0 5 CMP1 3 CMP2 1 CMP3 CN2 Pin No Signal Name...

Page 55: ...modes Position reusable is also available in Table comparison modes For more information see the APS Function Library User s Manual 3 5 3 Manual Pulser Input Signal PA PB The AMP 304C provides one se...

Page 56: ...ction Ramping down Point Detection Signal SD X For S LTC see Section 3 5 1 Position Latch Input LTC X PCS is used to override a target position X CLR is used to reset a specified counter For more info...

Page 57: ...ith Article 645 of the National Electrical Code and NFPA 75 X To avoid electrical shock and or damage to device Z Keep device away from water or liquid sources Z Keep device away from high heat or hum...

Page 58: ...ower supply cord before loosening the thumbscrews and always fasten the thumbscrews with a screwdriver before starting the system up X It is recommended that the device be installed only in a server r...

Page 59: ...salles de technologie de l information conformes l article 645 du National Electrical Code et la NFPA 75 X Pour viter les chocs lectriques et ou d endommager l appareil Z Tenez l appareil l cart de t...

Page 60: ...onctionne pas ou ne fonctionne pas selon le manuel de l utilisateur X L appareil est tomb et ou a t endommag et ou pr sente des signes vidents de dommage X D branchez le cordon d alimentation avant de...

Page 61: ...s de S curit Importante 51 AMP 304C RISQUE DE BR LURES Partie chaude Ne touchez pas cette surface cela pourrait entra ner des blessures Pour viter tout danger laissez la surface refroidir avant de la...

Page 62: ...52 Consignes de S curit Importante This page intentionally left blank...

Page 63: ...60 0200 Toll Free 1 800 966 5200 USA only Fax 1 408 600 1189 Email info adlinktech com ADLINK Technology China Co Ltd 300 Fang Chun Rd Zhangjiang Hi Tech Park Pudong New Area Shanghai 201203 China Tel...

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