Adkins Alpha Calender Roll-Master 1.2 Operator'S Handbook Manual Download Page 18

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4.1 General Layout

Page 15

Tensioner

Power on/off

Heat on/off

Speed

controller

Temperature

controller

Front View

Blanket rotation

Fabric shaft

Emergency

stop

Drivetrain

(hidden)

Core plug

Fabric piece catcher

Fabric

unwind shaft

Tension shaft for

fabric unwind

Gearbox for

tension adjustment

Exhaust barrier paper

tensioning shafts

Castor wheel

Fan

Core plug

Barrier paper

shaft

Barrier paper

exhaust shaft

Barrier paper

shaft

Fan

Tension

adjusting handle

Height

adjustable foot

Printing paper

guide

Glass working table

Rear View

Emergency

stop

Crank for belt

tension/release

Compressed air

input and output

Fabric exhaust

shaft

Guide shaft

Fabric shaft

Summary of Contents for Alpha Calender Roll-Master 1.2

Page 1: ...afety regulations ALPHA CALENDER ROLL MASTER 1 2 2018 A Adkins Sons Ltd All rights reserved E OE V1 0 All products within the ADKINS range are labelled with CE marking and are manufactured and tested...

Page 2: ...lly designed and manufactured to ensure that you the user will gain the maximum benefit All A Adkins Sons Limited products are specifically designed to ensure ease of use with particular attention to...

Page 3: ...Machine 6 2 5 Electrical Requirements 7 3 How to operate the Alpha Calender Roll Master 1 2 8 3 1 Pre shrinking of Felt Blanket 8 3 2 Horizontal Adjustment 9 3 3 Heating System 10 3 4 Noise 10 3 5 Cle...

Page 4: ...lignment feature avoids lost and spoiled production due to the blanket tracking off alignment during setup and production and requiring less maintenance during day to day operation The high capacity o...

Page 5: ...er Range N A Machine height 147 3 cm 58 in Machine width 162 6 cm 64 in Machine depth 88 5 cm 27 in Packed Dimensions 194 W x 142 3 H x 88 5 D cm 76 W x 56 H x 27 D in Working area required xxx W x xx...

Page 6: ...e heating drum DO NOT REMOVE ANY INSTRUMENT COVERS UNLESS QUALIFIED TO DO SO touching internal parts is dangerous and may cause shock hazard All electrical connections inside covers are live Never ope...

Page 7: ...ach the transfer paper to the collection roller at the front of the machine under the work table allowing the finished work to be collected automatically The transfer collecting speed can be adjusted...

Page 8: ...ayed at the junction of the upper and lower drive rollers on both sides at the front of the machine The rubber roller is dangerous in operation so care must be taken to keep hands hair clothing or oth...

Page 9: ...h of the machine and twice the width to allow for easy access and maintenance and the room should be dry and well ventilated with a mechanical extractor where possible 2 3 Disassembly of the Shipping...

Page 10: ...l Requirements 2 5 1 Power input point Release the screw on the main terminal connect the three live wires to terminals L1 L2 and L3 one by one and then connect the neutral wire to the terminal marked...

Page 11: ...he felt tension release crank handle to its maximum and then turn back by half a turn 4 The procedures for pre shrinking the felt blanket should be based on the following table Temperature Working tim...

Page 12: ...erature reduces to 80 C 176 F Or activate the auto off function by switching off the heating on off button and the power on off button and the machine will auto off after several hours running to cool...

Page 13: ...should not be undertaken by the end user without firstly consulting an Adkins engineer All parts should be supplied and or approved by A Adkins and Sons Limited 3 4 Noise The rollers and bearings may...

Page 14: ...83 0 87 g cm at 20 C 68 F Viscosity 21 31 mm at 50 C 122 F Flash point open to air 173 C 343 4 F Distillation range 2 v v 340 C 644 F Maximum temperature at use 320 C 608 F The heating oil can be use...

Page 15: ...Thermo sensor to detect surface temperature 7 Heating element 8 Heating oil green 9 Present temperature 10 Preset temperature default value 204 C 400 F 11 Increase setting value 12 Reduce setting val...

Page 16: ...see note below Please Note The Digital Thermometer with external probe is suitable for surface air and immersion penetration measurement which is required for all Adkins heat presses Laser Thermomete...

Page 17: ...ne Drawings and Diagrams On the following pages are the schematic diagrams for the Alpha Calender Roll Master 1 2 4 1 General Layout Page 15 4 2 Control Units Operation Page 17 4 3 General Electrical...

Page 18: ...aft Tension shaft for fabric unwind Gearbox for tension adjustment Exhaust barrier paper tensioning shafts Castor wheel Fan Fan Core plug Barrier paper shaft Barrier paper exhaust shaft Barrier paper...

Page 19: ...4 1 General Layout cont Page 16 Right Cabinet Left Cabinet Gearbox for felt tension and release Rotory power for drum heaters Electrical box Pressure piston for belt Belt actuator Roller tensioners...

Page 20: ...4 2 Control Panel Page 17...

Page 21: ...706 702 SA5 701 705 704 SC WK KM1 PLC 3 KI 1 K2 1 K5 1 L2 L1 SSR 15 16 18 R R HEATING ELEMENTS V1 SQ3 K1 K2 K3 K4 40 41 42 43 V1 G1 G1 24 VDC SWITCH MODE POWER SUPPLY K3 1 K4 1 K3 2 K4 2 V1 G1 24V 0V...

Page 22: ...ant improvement and or modification to meet changing conditions the right is reserved to change the design and or specifications at any time without prior notification and therefore specifications may...

Page 23: ...a replacement press the warranty of the replacement press shall expire on the anniversary date of the original machines invoice to the customer In order for this warranty to be effective no return of...

Page 24: ...nd Sons Limited Manufacturer s Address High Cross 18 Lancaster Road Hinckley W A 0 0 1 E L e r i h s r e t s e c i e L m o d g n i K d e t i n U Type of Equipment Alpha Calender Roll Master 1 2 Standa...

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Adkins Alpha Calender Roll-Master 1.2, Operator'S Handbook Manual

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