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ADB Safegate CRE 10, Installation Manual

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ADB Safegate CRE 10 Installation Manual Download Page 1

A.07.370e Edition 2.0

Installation Manual

Constant Current Regulator
Type CRE

Summary of Contents for CRE 10

Page 1: ...A 07 370e Edition 2 0 Installation Manual Constant Current Regulator Type CRE ...

Page 2: ...n this manual are average values and have been compiled with care They are not binding however and ADB Safegate disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment to wh...

Page 3: ...ntee 13 3 Description 3 1 Series circuit system overview 15 3 2 Intended use 15 3 3 Working principle 16 3 4 Lay out of the equipment cabinet 17 3 4 1 Outside stackable cabinet 2 5 kVA 17 3 4 2 Inside stackable cabinet 2 5 kVa 18 3 4 3 Outside small cabinet 2 5 to 15 kVA 19 3 4 4 Inside small cabinet 2 5 to 15 kVA 20 3 4 5 Outside small cabinet 2 5 to 15 kVA with CS option CS 21 3 4 6 Inside small...

Page 4: ... Interface PCB PCB1702 option CS 36 3 6 6 CS PCB PCB1619 option CS 36 3 6 7 HMI SIN PCB PCB1703 option CS 37 3 6 8 Remote control SIN PCB PCB1694 option CS 37 3 6 9 CS relay option CS 37 3 6 10Current sensor option CS 38 3 6 11Series Connector Box SCB all cabinets 38 3 6 12Series CutOut SCO all cabinets 38 3 6 13Rolling castors 39 3 7 HMI 39 3 8 HMI of an equipment with CS option CS 39 3 9 Namepla...

Page 5: ...equipment 51 6 3 1 Required safety items 51 6 3 2 Required meters 52 6 3 3 Required tools 52 6 3 4 Required cables 52 6 4 Inspection 52 6 5 Switch OFF the power supply 52 6 6 Remove lower rear panel big and small cabinet 53 6 7 Install additional earthing stackable cabinet 54 6 8 Install additional earthing big and small cabinet 54 6 9 Connect power input supply stackable cabinet 55 6 10 Connect p...

Page 6: ...ns 67 7 5 Dimensions and mass 68 7 6 Substation layout 70 7 6 1 Substation layout stackable cabinet 70 7 6 2 Substation layout big and small cabinets 71 7 7 Protection devices 71 7 8 Remote control PCB EPS495 73 7 8 1 Printed Circuit Board PCB 73 7 8 2 Jumper settings 73 7 8 3 Multiwire J Bus connection scheme 75 7 9 Interface PCB PCB1702 option CS 80 ...

Page 7: ... work with the manual 1 Familiarize yourself with the structure and content 2 Carry out the actions completely and in the given sequence 1 2 Record of changes 1 3 Icons used in the manual For all WARNING symbols see chapter 2 Edition Editor Check Date Description 1 0 MR AHU MAW VDV 09 2011 New 2 0 TWE 2017 Added information about stackable cabinet Added information about new in and output filters ...

Page 8: ...ipment The stackable the small cabinet and big cabinet if the information is the same FAA Federal Aviation Administration FDT Flash Development Toolkit HMI Human Machine Interface HV High Voltage ICAO International Civil Aviation Organisation IGBT Insulated Gate Bipolar Transistor LFD Lamp Fault Detection MW Multiwire PC Personal Computer PCB Printed Circuit Board PIC A controller from Microchip P...

Page 9: ...me familiar with the general safety instructions provided in this chapter before you install operate maintain or repair the equipment Read and carefully follow the instructions given throughout this manual before installing operating maintaining or repairing the equipment Store this manual within easy reach of personnel installing operating maintaining or repairing the equipment Follow all applica...

Page 10: ...and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of the company operating the equipment to see that its personnel meet these requirements DANGER HAUTE TENSION HIGH VOLTAGE COUPER LE REGULATEUR SWITCH REGULATOR OFF UNLOCK BEFORE OPENING LINE VOLTAGE 5000 V AC MAX SERIES CURRENT 20A AC MAX PN 1475 92 030 CUTOUT TYPE SCO DANGER...

Page 11: ...ed personnel to install ADB Safegate and auxiliary equipment Use only approved equipment Using unapproved equipment in an approved system may void agency approvals and will void the warranty Make sure all equipment is rated and approved for the environment in which you are using it Follow all instructions for installing components and accessories Install all electrical connections to local code pr...

Page 12: ...all The circuit selector cabinet has an effect on the weight balance of the equipment A falling equipment can result in personal injury or death 2 9 Action in the event of an equipment malfunction Do not operate a system that contains malfunctioning components If a component malfunctions turn the system OFF immediately 1 Disconnect and lock out electrical power 2 Allow only skilled personnel to ma...

Page 13: ... that have been taken into consideration in the design are available on written request to ADB Safegate 2 12 Guarantee ADB Safegate guarantees that the performance of the equipment described in this manual when sold by ADB or its licensed representatives meets the corresponding requirements of FAA ICAO and IEC Refer to the document General Conditions for Deliveries and Services by ADB Safegate ...

Page 14: ...14 A 07 370e Edition 2 0 Safety ...

Page 15: ... current regulator with an optional output disconnection device circuit selector 3 2 Intended use The equipment is designed to convert an AC sine wave input voltage into an adjusted output current selected in brightness steps to supply a series AGL circuit Any other or additional use will be considered not to be in conformity with the purpose Do not operate the equipment outside the limits of the ...

Page 16: ...HMI See 3 7 M Remote control PCB See 3 5 10 N Power supply PCB See 3 5 11 Legend Red lines current Green lines signal wires connections Black lines low voltage connections Current regulation The equipment converts the single phase input voltage line into a rectified current and voltage Then the equipment converts this DC current and voltage into a pure sine wave with a defined power rating Main fe...

Page 17: ...t 3 4 1 Outside stackable cabinet 2 5 kVA A Ventilation grids B HMI C Serial communication port D Manual switch E Remote control connector F Series output connection The illustration shows the SCB G Output to Series Circuit H Power supply connector A B C D E A A A A H F G A ...

Page 18: ...er D Manual switch E Sensing transformer F Power supply transformer G IGBTs H IGBT PCBs EPS477 I Diode bridge sensing PCB EPS476 J CPU PCB EPS479 K Power supply PCB EPS480 L Remote control PCB EPS495 M Line filter N Main transformer O Output measure PCB EPS442 P Main contactor Q Main fuses A B C D L G H I H G K J Q P O M N F E ...

Page 19: ...5 to 15 kVA A Ventilation grids B HMI C Serial communication port D Manual switch E Remote control connector F Series output connection The illustration shows the SCO G Output to Series Circuit H Ethernet connector I Power supply cable entry C A A B D A A I G F E H A A ...

Page 20: ...r F IGBT G IGBT PCB EPS477 H Diode bridge and sensing PCB EPS476 EPS507 I Power supply PCB EPS480 J Input filter K Remote control PCB EPS495 L Lightning arrestors M Output measure PCB EPS442 N Input terminals O Line filter P Main transformer Q Power supply transformer Note The illustrations show the 10 kVA cabinet K K L M N O P Q B A J C D E F H I G G F ...

Page 21: ...A 07 370e Edition 2 0 21 Description 3 4 5 Outside small cabinet 2 5 to 15 kVA with CS option CS A Ventilation grids B HMI C Serial communication port D Manual switch with lockable cover D B A C A A A A ...

Page 22: ...CB PCB1702 B Power supply convertors for multiwire remote control C Input terminals D Lightning arrestors E CS PCB PCB1619 F Current sensors G CS relays H Connection terminals for the primary circuit I Supports Note The illustration shows only the items of the CS For all other items see 3 4 4 A G H B C D F I E ...

Page 23: ...to 30 kVA A Ventilation grids B HMI C Serial communication port D Manual switch E Remote control connector F Series output connection The illustration shows the SCO G Output to Series Circuit H Ethernet connector I Power supply cable entry B C D A A A I G F E H A A A ...

Page 24: ...er supply transformer E CPU PCB EPS479 F Sensing PCB EPS476 G Diode Bridge H Main fuses I Main contactor J IGBT PCBs EPS496 K IGBTs L Sensing transformer M Output filter N Remote control PCB EPS495 O Lightning arrestors P Output measure PCB EPS442 Q Hall sensor R Input terminals S Main transformer B N P O R S M A Q H I L J K F G E D C ...

Page 25: ...A 07 370e Edition 2 0 25 Description 3 4 9 Outside big cabinet 20 to 30 kVA with CS option CS A Ventilation grids B HMI C Serial communication port D Manual switch B C D A A A A A A ...

Page 26: ...B PCB1702 B Power supply convertors for multiwire remote control C Input terminals D Lightning arrestors E CS PCB PCB1619 F Current sensors G CS relays H Connection terminals for the primary circuit I Supports Note The illustration shows only the items of the CS For all other items see 3 4 4 A G H B C D F I E ...

Page 27: ...rminal all cabinets The input terminal connects the power input cables to the equipment Line filter all cabinets The line filter blocks the noise the equipment generates to the line input and filters out voltage pulses from the input voltage Manual switch all cabinets The manual switch is a magneto thermal switch that connects the mains power supply to the equipment You can manually set the switch...

Page 28: ...e mains power supply if the input current is above a given value Main contactor stackable cabinet and small cabinet The main contactor allows the power supply PCB to automatically interrupt the power Main contactor big cabinet The main contactor allows the power supply PCB to automatically interrupt the power ...

Page 29: ...zero crossing signal determined from the input voltage Provides the correct current and voltage to power all the electronic components such as PCBs and to power the fans for 15 to 30kVA equipment 3 5 2 Input filter Input filter stackable cabinet and small cabinet except 15 kVA The input filter is a 12 5 kHz filter that blocks the noise the equipment produces from the line input at a different freq...

Page 30: ...ng PCB EPS476 EPS507 stackable cabinet and small cabinet The diode bridge converts the AC line input to a rectified current and voltage The sensing PCB measures the AC input line Diode bridge big cabinet The diode bridge converts the AC line input to a rectified current and voltage WARNING If one of these three components breaks you must replace the entire IGBT power bridge Note In the stackable c...

Page 31: ...power via a low power electronic signal The IGBT can switch at high frequency Two IGBTs are installed together in one housing The system uses four IGBTs connected as an H bridge to make an AC signal IGBT PCB EPS477 EPS496 EPS 478 all cabinets The IGBT PCB measures the output signal from the IGBT H bridge Note In the big cabinet the sensing PCB and the diode bridge are separate parts ...

Page 32: ... Output filter stackable cabinets and small cabinet except 15 kVA The output filter is a Pulse Width Modulation PWM filter that builds the pure sine wave signal that comes from the H bridge Output filter 15 kVA small cabinet and big cabinet The output filter is a Pulse Width Modulation PWM filter that builds the pure sine wave signal that comes from the H bridge ...

Page 33: ...t measure PCB measures the output voltage and current and sends these measurements to the CPU PCB The EFD See 3 5 13 and LFD See 3 5 12 logic is also located on the output measure PCB 3 5 8 Power output Lightning arrestors all cabinets The lightning arrestors are installed on the power output The lightning arrestors are varistors A varistor is a surge protection device that is connected directly a...

Page 34: ...lled remotely with J Bus 2 wire RS485 multiwire or ethernet option This remote control allows the remote control system to Receive information about the equipment Configure the brightness steps Test the equipment The remote control PCB connects the equipment to the remote control system The internal connection between the remote control PCB and the CPU PCB goes through an optical fibre 3 5 11 Powe...

Page 35: ...vel 2 for the measured values Both alarm levels can be set to any value between 5 kOhm and 500 MOhm However Level 1 must always be higher than Level 2 Working principle A high voltage resistor applies a stable current limited voltage of 450 VDC between the series circuit and the earth or cable screen The HMI shows the actual EFD value 3 6 Options 3 6 1 Remote control These remote control connectio...

Page 36: ...the power output The lightning arrestors are varistors A varistor is a surge protection device that is connected directly across the AC output 3 6 5 Interface PCB PCB1702 option CS The interface PCB is the remote control interface PCB of the equipment if the equipment has a CS 3 6 6 CS PCB PCB1619 option CS The CS PCBs drive the CS relays through CANbus and measure the current after the relay with...

Page 37: ...rol SIN PCB PCB1694 option CS The remote control SIN PCB is the interface between the CPU PCB and the interface PCB 3 6 9 CS relay option CS The CS relays switch on or off its desginated series circuit Note This item is installed on the CS when the CS option is chosen Note This item is installed on the CS when the CS option is chosen Note This item is installed on the CS when the CS option is chos...

Page 38: ...edium voltage cables of the primary circuit The SCB does not allow the short circuit connection 3 6 12 Series CutOut SCO all cabinets The SCO acts as an output disconnection device between the equipment and the series circuit The SCO also isolates the series circuit from the equipment during maintenance or testing operations The cover is locked with a key to prevent unauthorized access Note This i...

Page 39: ... the equipment with the HMI 3 8 HMI of an equipment with CS option CS You can operate the equipment with the HMI 1 5 9 5 9 2 6 0 3 7 4 8 CANCEL ON REMOTE OFF ENTER LOCAL RUNWAY V 0 00KV I 0 00A HOURS 68 H_TOT 256 EFD 5 8 Mohm LFD 5KVA Rel 4 00 OFF OFF STATE LOCAL MENU 9 5 1 LRN EVENT C1 C2 C3 C4 C5 C6 C7 C8 LOCAL REMOTE 0 6 2 7 3 CANCEL 8 4 REMOTE ENTER ON LOCAL OFF POWER ON LOCAL CONTROL RUNWAY V...

Page 40: ... Edition 2 0 Description 3 9 Nameplate Each equipment has a standard nameplate Part No ADB Constant Current Regulator DESCRIPTION INPUT OUTPUT Remote CTRL STEPS OPTIONS SERIAL NO SAFEGATE ID No www adbsafegate com ...

Page 41: ...e equipment for damage 6 If the equipment is damaged or does not correspond to your order tell the carrier immediately 4 2 How to transport the crate 4 3 Unpack at installation area 1 Make sure that the crate is at the installation area 2 Remove the cover and side panels of the crate CAUTION The maximum weight of the equipment is approximately 500 kg Keep the crate in a vertical position at all ti...

Page 42: ...swing without control The top panel roof of the equipment must be installed Use the correct type of eye bolt Suppliers of eye bolts provide data on configurations and maximum allowed load for different types of eye bolts Use a rotation eye bolt to cover all applications with the same eye bolt type Prepare 1 Remove the bolts A 2 Install the lifting lugs B Transport 1 Secure a chain or a rope A to t...

Page 43: ...370e Edition 2 0 43 Inspection and transport 4 4 2 Transport small and big cabinet with wheels 1 Push the equipment to the applicable location WARNING Make sure that the ground surface is flat and horizontal ...

Page 44: ...44 A 07 370e Edition 2 0 Inspection and transport ...

Page 45: ...e substation complies with the general substation specifications See 5 2 2 2 Make sure that sufficient heat dissipation is present See 5 2 3 3 Make sure that sufficient ventilation is present See 5 2 4 4 Make sure that the substation layout meets the minimum clearance specifications See 7 6 5 Install an external fuse See 5 2 5 6 Make sure that the circuit breakers are of the correct type See 5 2 6...

Page 46: ...ls Adequate drainage above ground level Sufficient room and lighting for personnel to do maintenance work Location Reasonable distance from the control tower Leaves limitation surfaces free Vehicular access in all weather conditions Minimum interference with aircraft traffic Ventilation Install forced ventilation Electrical connections Sufficient number of conduits and cable entrance accesses Suff...

Page 47: ... 7 for fuses type gG or aM 5 2 6 Circuit breakers 1 If you use circuit breakers make sure they are of the type D or an equivalent type This means that the magnetic trip current must be from 10 up to 14 times higher than the nominal current 2 If you install more than one circuit breaker close to each other make sure that you take into account the thermal derating to maintain the selectivity Equipme...

Page 48: ...s so that the power cables and remote control cables are separated from each other 2 Plan the cable slack See 5 5 3 5 5 4 or 5 5 2 3 Plan the power supply cables and earthing cables See 5 5 5 4 Plan the cables to the remote control interface option See 5 5 6 5 Plan the cables for the series circuit See 5 5 7 5 5 2 Plan the cable slack stackable cabinet 1 Plan the cable slack The cable slack from t...

Page 49: ...l returns to the same terminal to minimize the voltage drop Do not combine the remote control and back indication signals in one cable except when these signals do not require more than low level isolation The latter is the case if the remote control and back indication signals use one common energy source 3 Calculate the wire sections Take into account these items The tolerances of the power supp...

Page 50: ...ecifications See the table below Table 5 6 Series circuit cable specifications Diameter mm Typical resistance at 55 C Ohm m Power supply tolerance Maximum cable length 48 V DC km Maximum cable length 24 V DC km 0 5 0 1 5 3 0 65 10 1 7 0 8 0 04 5 7 5 1 5 10 4 Cable type Number of wires Diameter mm JE LiYCY with armouring type R B Q or Z 2 or 3 pairs twisted 0 5 TWAVB 4 or 6 x 0 8mm 0 V wire 0 8 CAU...

Page 51: ...See 6 13 9 Install the panels See 6 14 6 2 Check pre installation Table 6 1 Pre installation checklist 6 3 Required tools and equipment 6 3 1 Required safety items Protective gloves Protective shoes WARNING Always wear protective gloves and shoes when you do work on the equipment or the series circuit WARNING Make sure that the power is OFF when you install the equipment Checked Item The substatio...

Page 52: ...a general inspection See 4 1 2 Examine if the inner side of the equipment is not damaged 3 Examine the transformers for displacement or bending 4 If you see damage displacement or bending tell the carrier immediately 6 5 Switch OFF the power supply 1 Set the manual switch A to the OFF position 2 Open the main switch on the main distribution board 3 Disconnect the equipment from the series circuit ...

Page 53: ...lly remove the panel B Disconnect wires 1 Disconnect the green yellow earthing wires The wires have a fast on connector WARNING Do not operate the equipment with any of the panels removed Do not mix panels from different equipments Always connect the earthing wire before you install the panels WARNING The panels are heavy Also the momentum of the panel can cause damage to the panel and the screws ...

Page 54: ...crew A Use an earthing wire with a cross section of at least 10 mm The wire must be as short as possible 2 Connect the earthing wire to the earthing network of the substation WARNING Earth the cabinet correctly The equipment can create ground return currents up to 3 5 mA Also when the equipment is not connected to the load the equipment can create lethal ground currents A Note The procedure is not...

Page 55: ... 100 mm 4 Connect the wires to the pins in the terminal block E 5 Connect the earthing wire D to the pin 2 6 Connect the earthing wire to the earthing network A of the substation Connect 2 1 Install the terminal blocks to the connector 2 Examine if the numbers on the connector correspond with the numbers on the input connector on the equipment 3 Install the connector to the equipment 4 Close the c...

Page 56: ...6 mm from 10 to 30 kVA 18 mm 380 400V input up to 15 kVA 16 mm from 15 to 30 kVA 18 mm Connect 1 1 Put the cables through the opening in the rear panel A 2 Connect the input supply cables to the terminals B and C 3 Connect the earthing wire to the terminal D Connect 2 1 Connect the earthing wire to the earthing network A of the substation Input V B C 208 230 Phase Neutral 380 400 Phase Phase A B C...

Page 57: ... cables 208 230V input up to 10 kVA 16 mm from 10 to 30 kVA 18 mm 380 400V input up to 15 kVA 16 mm from 15 to 30 kVA 18 mm Connect 1 1 Connect the input supply cables to the terminals A and B 2 Connect the earthing wire to the terminal C Connect 2 1 Connect the earthing wire to the earthing network A of the substation Input V A B 208 230 Phase Neutral 380 400 Phase Phase A B C A ...

Page 58: ... installation manuals AGLAS Master External SCO 6 12 1 Connect output to series circuit with SCB Strip cables 1 Strip the series circuit cables at the end A unscreened cables X 16 mm Y less than or equal to 18 mm B screened cables X 16 mm Y less than or equal to 18 mm U 11 mm Z 77 mm Remove the box panel 1 Loosen the screws A 2 Remove the box panel B CAUTION If the series circuit cable is screened...

Page 59: ...ress relief clamps 4 Loosen the screws F 5 Install the series circuit cables 6 Tighten the screws B D and E Finish 1 Install the box panel 6 12 2 Connect output to series circuit with SCO Remove cover 1 Remove the cover A of the SCO Strip cables 1 Strip the series circuit cables at the end A unscreened cables X 14 mm Y less than or equal to 12 mm B screened cables X 16 mm U 10 mm Z 43 mm B A F E D...

Page 60: ...of the cable guide B 2 Loosen the screws C of the stress relief clamps D 3 Lead the series circuit cables E through the cable guide and through the stress relief clamps 4 Loosen the screws F 5 Install the series circuit cables 6 Tighten the screws A C and E A B C D F E ...

Page 61: ...rcuits D Label for 6 series circuits E Label for 8 series circuits F Connection to the equipment G Connection to series circuit the number on the label refers to the series circuit OUT if there is only one series circuit The label is located in front of the terminals CAUTION Make sure you connect all terminals If you do not want to use all terminals put the free terminals into short circuit CCR CC...

Page 62: ...lamps Screened cable connect the screen to the earthing bar Unscreened cable E connect the cable to the earthing bar for stress relief 6 Install the protection plate and the screws 6 13 Connect remote control cables 6 13 1 Connect multiwire or J Bus option Disassemble the connector 1 Remove the screws A 2 Note the correct side for each terminal block B 3 Remove the terminal blocks B Note For the c...

Page 63: ... the connector to the equipment 5 Close the clamps of the connector 6 13 2 Connect ethernet cable s option 1 Install the connector s to the ethernet connection s 6 13 3 Connect the multiwire cables to the interface PCB PCB1702 option CS 1 Strip outer isolation from the remote control multiwire cable 2 Pull the cable through the opening A 3 Connect the cable to the earthing bar Use earthing clamps ...

Page 64: ...64 A 07 370e Edition 2 0 Installation ...

Page 65: ... nominal input voltage Power factor at output The power factor exceeds the IEC and FAA requirements The power factor at rated load is close to 1 and is kept at high level for any possible operational conditions Brightness steps 5 standard 8 maximum fully adjustable in 65k levels 1mA resolution Output current A 6 6 Remote control and monitoring Multiwire 24 VDC and 48 VDC to 60 VDC Single or dual J...

Page 66: ... 5 G substation environment location G CRE 10 10 0 1 50 10 2 2 kVRMS 4 2 kJ CRE 15 15 2 30 12 3 0 kVRMS 5 6 kJ CRE 20 20 3 03 15 4 5 kVRMS 8 4 kJ CRE 25 25 3 80 19 5 2 kVRMS 9 8 kJ CRE 30 30 4 54 23 6 0 kVRMS 11 2 kJ 1 Test condition 50 Hz sinosoidal wave for 1 minute The test is done without output overvoltage protections Type Rated output power kW RMS output voltage at 6 6 A RMS output current k...

Page 67: ...st have a good airflow especially if they operate near the maximum temperature Table 7 4 Ambient conditions Item Description Temperature From 20 up to 55 C1 Altitude From 0 sea level up to 1000 meter Relative humidity From 10 up to 95 RH without condensation 1 For IEC conformity to 40 C an optional modification is required ...

Page 68: ...the big cabinet C Table 7 5 Dimensions Item A 2 5 kVA stackable B 2 5 kVA B 4 to 15 kVA C 20 to 30 kVA X mm 420 420 420 520 Y mm 1 1 Depending on the type of series output connection options 800 550 840 840 Z mm 460 1300 1300 1600 1 5 9 5 9 2 6 0 3 7 4 8 CANCE L ON REMOT E OFF ENT ER LOCAL A B C Z Z Z Y Y X X X Y ...

Page 69: ... x depth x height mm 2 5 rack 95 20 600 x 1000 x 650 2 5 130 23 1200 x 800 x 1500 4 160 23 1200 x 800 x 1500 5 165 23 1200 x 800 x 1500 7 5 190 23 1200 x 800 x 1500 10 230 23 1200 x 800 x 1500 15 260 23 1200 x 800 x 1500 20 330 40 1200 x 800 x 1850 25 380 40 1200 x 800 x 1850 30 410 40 1200 x 800 x 1850 ...

Page 70: ... 7 Clearance specifications If necessary the distances can be increased for maintenance purposes Y Y X Clearance specification Distance mm Front clearance Approximately 500 Between the rear of the machine and the wall X Approximately 500 Between two machines side by side or between another machine Y Minimum 150 ...

Page 71: ...istance mm Front clearance Approximately 500 Between the rear of the machine and the wall X Approximately 500 Between two machines side by side or between another machine Y Minimum 150 Equipment type kVA Equipment voltage V Main fuse rating A Manual switch type C rating A Maximum line input current A 2 5 208 to 230 16 16 14 7 380 to 400 16 10 8 0 4 208 to 230 32 25 23 4 380 to 400 20 16 12 8 5 208...

Page 72: ... 380 to 400 50 40 32 1 15 380 to 400 50 50 48 1 20 380 to 400 80 80 64 2 25 380 to 400 100 100 80 2 30 380 to 400 125 100 96 2 Equipment type kVA Equipment voltage V Main fuse rating A Manual switch type C rating A Maximum line input current A ...

Page 73: ...2 J16 J15 J20 LD4 LD1 Jumper Position Function JP2 insert enable TX serial channel 1 termination resistance JP3 insert enable RX serial channel 1 termination resistance JP4 insert enable TX serial channel 2 termination resistance JP5 insert enable RX serial channel 2 termination resistance JP6 position 1 3 and position 2 4 ethernet channel 1 enable position 3 5 and position 4 6 serial channel 1 en...

Page 74: ...uration not used J16 position 2 3 serial channel 1 RS485 configuration position 1 2 serial channel 1 RS422 configuration not used J19 position 2 3 serial channel 2 RS485 configuration position 1 2 serial channel 2 RS422 configuration not used J20 position 2 3 serial channel 2 RS485 configuration position 1 2 serial channel 2 RS422 configuration not used Jumper Position Function 3 4 5 6 1 2 3 4 5 6...

Page 75: ... 0 75 Technical data 7 8 3 Multiwire J Bus connection scheme Note The table below shows the standard remote control configuration for the signals If you want another configuration contact ADB Safegate 25 17 9 1 32 24 16 8 ...

Page 76: ...p 1 9 J5 1 Step 2 10 J5 2 Step 3 11 J5 3 Step 4 12 J5 4 Step 5 13 J5 5 ON step1 2 5 OFF OFF or Standby Step0 19 J5 6 Feedback signals configurable the values below are default values for configuration options for the options see the table that follows Disable local remote 14 J5 7 NC 1 28 J5 8 Open circuit 16 J6 11 Overcurrent 20 J6 21 Bad regulation 22 J6 31 15 J6 4 CM Lamp fault 23 J6 51 EFD warn...

Page 77: ...wise Function Terminal number on 32 pole connector Relay number on Remote Control PCB unless indicated otherwise Control signals fixed Step 1 1 J1 1 Step 2 2 J1 2 Step 3 3 J1 3 Step 4 4 J1 4 Step 5 5 J1 5 ON 6 J1 6 CCR OFF from HVCS 8 J1 7 Feedback signals fixed Step 1 9 J5 1 Step 2 10 J5 2 Step 3 11 J5 3 Step 4 12 J5 4 Step 5 13 J5 5 ON step1 2 5 OFF OFF or Standby Step0 19 J5 6 Feedback signals ...

Page 78: ...interface fixed RS485 BusA GND 30 DB9 3 RS485 Data 32 DB9 2 RS485 Data 31 DB9 1 RS485 BusB GND 27 DB92 3 RS485 Data 28 DB92 1 RS485 Data 29 DB92 2 1 Configurable with HMI Function Terminal number on 32 pole connector Relay number on Remote Control PCB unless indicated otherwise ...

Page 79: ...uipment C Remote control PCB input signals D Remote control connector on the equipment E Opto coupler F 48 V DC power supply G Isoground H 48 V DC I Rel com J Remote control PCB feedback signals K Relais L 24 V DC power supply M J Bus RS485 connection N J Bus RS485 interface D A C B J E F L M G I H N K ...

Page 80: ... ONRC CC B5RC SPMW2 CC VISO VISO CS1FB CS2FB CS4FB CS7FB CS3FB CS6FB CSE FLT CS5FB CS8FB CSESP1 CSESP2 CSESP3 J6 2 J6 3 J6 7 J7 2NC J6 6 J7 1 J7 3NC J6 8 J7 2NO J7 3NO CROFF CRFLT B1FB B2FB B4FB J5 7NC B3FB ON_FB CF B5FB J5 7NO CF VISO VISO D13 D10 D11 D25 D7 D12 D9 J2 D75 D63 D68 D66 D64 D81 D73 D61 D59 D69 D67 D65 Connector Connection to Connection point Description EPS Flat cable connection to ...

Page 81: ...ntrol input equipment spare 3 SPMW4 Remote control input equipment spare 4 X4 Remote control multiwire connection B1RC Remote control input brightness step 1 B2RC Remote control input brightness step 2 B3RC Remote control input brightness step 3 B4RC Remote control input brightness step 4 B5RC Remote control input brightness step 5 ONRC Remote control equipment ON1 SPMW1 Remote control input equip...

Page 82: ...ection J6 2 Feedback equipment configured for Over current J6 3 Feedback equipment configured for Open circuit J6 6 Feedback equipment configured for EFD ERROR L1 J6 7 Feedback equipment configured for EFD ERROR L2 J6 8 Feedback equipment configurable spare J6 8 J7 1 Feedback equipment configured for HI TEMP J7 2NC Feedback equipment configurable spare J7 2 NC J7 2NO Feedback equipment configurabl...

Page 83: ...sistor R116 wired or by a brightness selection if jumper J10 is installed or resistor R116 is wired 2 The voltage source floating in regard to earth in this equipment can be used as a soiurce for the remote control signals if the positive or negative pole is connected to CC 3 The voltage source floating in regard to earth in this equipment can be used to give a voltage feedback signal if the posit...

Page 84: ... if the equipment is in remote mode D63 LED J7 1 IN Spare LED D64 LED to CRE LOCREM The LED is ON if there the equipment is in local mode D65 LED to CRE REQCON The LED is ON if the CS requests to switch on the equipment D66 LED CSEFLT The LED is ON if the circuit selector is faulty CSE FAULT D67 LED SP_UC1 Spare LED D68 LED SP_UC2 Spare LED D69 LED SP_UC3 Spare LED D73 LED J7 2_IN SP IN1 Spare LED...

Page 85: ...A 07 370e Edition 2 0 85 Technical data ...

Page 86: ...adbsafegate com ...

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