ACS TC 120 Operation And Instruction Manual Download Page 2

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TC 120

682.98767.00 • 10/04/2018

Write Down Your Serial Numbers Here For Future Reference:

_________________________

We are committed to product improvement.

Specifications, appearance, and dimensions described in this manual are subject to change without

notice.

DCN No. ____________

Summary of Contents for TC 120

Page 1: ...TC 120 682 98767 00 8 22 2018 1 TC 120 Water Temperature Control Units Part Number 682 98767 00 Revision 10 04 18 OPERATION AND INSTRUCTION MANUAL TC 120...

Page 2: ...____________________ _________________________ _________________________ _________________________ _________________________ We are committed to product improvement Specifications appearance and dimen...

Page 3: ...rtified copy of our invoice is available upon request The original Bill of Lading is attached to our original invoice If the shipment was prepaid write us for a receipted transportation bill Advise cu...

Page 4: ...3 4 Piping Considerations for Permanent Installations 18 3 5 Piping Considerations for High Mobility Installations 19 3 6 Process Water Considerations 19 Raw Water 19 Distilled Water 20 Deionized Wat...

Page 5: ...ge 29 4 4 Using Graphic Panel Buttons 30 START Button 30 STOP Button 30 VENT Button 30 QUICK COOL Switch 30 ALARM SILENCE Button 30 AIR PURGE Switch 30 LOCAL REMOTE Switch 30 4 5 Alarms 30 Audible Vis...

Page 6: ...ty Thermostat 39 6 5 Cleaning and Storage 39 CHAPTER 7 TROUBLESHOOTING 40 7 1 Introduction 40 CHAPTER 8 APPENDIX 43 8 1 Customer Satisfaction Warranty Program 43 8 2 Technical Specifications 44 8 3 Dr...

Page 7: ...information for operating the machine safely and efficiently The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those areas of the equipmen...

Page 8: ...or the operator and all workers in its vicinity Become familiar with materials inspection speed limitations guard maintenance and total user responsibility while using or servicing the equipment Each...

Page 9: ...ading and understanding this manual NEVER try to pull material out of the temperature control unit with your hands while it is running Before you start the temperature control unit check the following...

Page 10: ...he temperature control unit machines or work from ladders If you need to repair a large component use appropriate handling equipment Before you use handling equipment portable A frames electric boom t...

Page 11: ...ated and maintained by properly trained personnel The information contained within this manual must be read and understood prior to operating this equipment Lock Out This equipment is operated with 3...

Page 12: ...pment Upon completion of any machine maintenance be certain ALL SAFETY GUARDS AND COVERS are securely and properly fastened prior to resuming machine operation All fasteners must be in place and prope...

Page 13: ...ong recognized the importance of safety and have designed and manufactured our equipment with operator safety as a prime consideration We expect you as a user to abide by the foregoing recommendations...

Page 14: ...control unit is a self contained system consisting of a centrifugal pump electric immersion heater cool vent solenoid valve and electrical control including a PID microprocessor controller and thermoc...

Page 15: ...rrent Protection for motor and transformer Dual circuit Incoloy immersion heater with IEC contactors NEMA 12 electrical enclosure Forward facing liquid filled To and From Process pressure gauges Indep...

Page 16: ...RS 232 or RS 485 communications Modbus SPI Ethernet Remote sensor 10 ft 3 m Remote controller enclosure Heaters available in 12 kW 18 kW and 24 kW 18 kW and 24 kW heaters available on 5 hp and 7 hp 3...

Page 17: ...0 10 04 2018 17 Audible and visual general fault alarm Electrical operation available in 208 460 and 575 volts 60 Hz 380 and 415 volts 50 Hz UL CUL listed electrical subpanel CE Compliance per EMC Low...

Page 18: ...e Considerations If the differential between COOLING WATER IN and TO PROCESS temperatures is less than 10 F 7 C consult our Sales Department for advice on how to control low approach applications 3 3...

Page 19: ...greatly accelerates the reaction between dissimilar metals Ferrous piping is recommended to minimize galvanic action If piping must be copper use dielectric unions at the unit 3 5 Piping Consideratio...

Page 20: ...Y to your plant water supply Connect the DRAIN line to an open drain or to the return line of your central water system Make sure you carefully select the connecting lines and connectors between the t...

Page 21: ...e the impeller and damage the pump which prevents the unit from cooling properly Operation above 55 psig 379 kPa 3 8 bar may cause premature opening of the relief valve from pump pressure and pressure...

Page 22: ...voltage and amperage requirements and make sure your electrical service conforms before making any electrical connections Total running amps for TC 120 temperature control systems are listed on the n...

Page 23: ...nit must be grounded in accordance with NEC Article 250 3 Voltage must be within plus or minus ten percent 10 of the nameplate rating 4 Make sure your installer provides external protection Figure 7 T...

Page 24: ...ilable see the electrical schematics in the installation packet for more information Pressure Relief Valve If the combined pressure of the cooling supply water and pump discharge exceeds 150 psig 1 03...

Page 25: ...water hammer The option includes a complete valve and motor package in place of a long life solenoid valve The motorized modulating valve has infinite positioning Water Hammer Arrestor Shock Stop Opti...

Page 26: ...automatically triggers a quick and complete purge of air from the system before you start the unit The vent actuates the solenoid valve and forces trapped air and water out through the drain properly...

Page 27: ...on the controller displays the actual process temperature at the To Process thermocouple It also lists parameter symbols during setup and error messages if an error occurs Required Temperature Numeri...

Page 28: ...display Digital Flow Meter Optional The optional digital flow meter measures process flow in gallons per minute gpm or liters per min lpm Controls are set at the factory no adjustment by customer is...

Page 29: ...ring vent cycle operation PURGE VALVE ON Indicator Units with Optional System Purge The amber PURGE VALVE ON indicator lights when the AIR PURGE switch is ON This option purges water from the process...

Page 30: ...nit to normal operation before continuing with the temperature control cycle AIR PURGE Switch Optional Turn on the AIR PURGE switch to purge the system of air The PURGE VALVE ON indicator lights durin...

Page 31: ...peration and adjusting the internal switches is not necessary If the controller does not work properly or you suspect someone has accidentally changed some settings there are two things to do First pe...

Page 32: ...nnections The safety thermostat is preset at the factory to 250 F or 300 F 121 C or 149 C depending on configuration It trips at 265 F or 315 F 129 C or 157 C depending on configuration The relief val...

Page 33: ...s loop 4 Set process temperature PV by pressing the Enter key until SP1 appears in the upper display Then press the Up Arrow or Down Arrow keys to adjust the setpoint 5 If the unit does not maintain i...

Page 34: ...water and injecting cooling water into the process water When the unit is energized the pump starts and a one minute vent sequence opens the cooling vent valve to remove any air trapped in the proces...

Page 35: ...ower terminal blocks 3 Do not switch leads at the motor or motor starters 5 6 Shutting Down the Temperature Control Unit Cool the unit down by selecting a set point of zero 0 F Let the unit stabilize...

Page 36: ...o any servicing Failure to do so can result in SERIOUS INJURY OR DEATH 6 1 Preventative Maintenance Draining Drain the TCU thoroughly if you are taking it out of service for a long period of time or y...

Page 37: ...nstantly wash the seal area It is also fitted with high temperature flexible components for maximum heat resistance These same components remain flexible even at low temperatures Thus the standard sea...

Page 38: ...all a new gasket when reassembling Make sure a qualified electrician disconnects and reconnects heater wires Solenoid Valves Clean annually more often if using high mineral content water or on high se...

Page 39: ...reaches that point turn off the water supply The pump should stop and the Low Water Pressure indicator should illuminate Turn the water supply on to reset the pressure switch Safety Thermostat Discon...

Page 40: ...d assemblies for other defective devices and root causes of the problem It is common to replace the obviously damaged component without actually locating the real cause of the trouble Such hasty subst...

Page 41: ...ons rapid cycling from hot to cold Undersized connectors water lines Increase size of connectors water lines Long connecting lines between unit and mold Move the unit closer to the mold and shorten co...

Page 42: ...ocess temperature to maximum and check for control voltage at heater contactor Immersion heater elements dirty Remove heater and clean elements Immersion heater element is burned out Check heater tank...

Page 43: ...nder this warranty shall be limited to replacing repairing or exchanging any part or parts of goods and or products sold which we determine are defective under normal use and service within one 1 year...

Page 44: ...18 kW htr 24 kW htr flow gpm flow lpm loss psi loss kPa 0 75 hp 0 56 kW 12 7 amps 16 5 amps 24 0 amps 31 6 amps 30 0 gpm 113 6 lpm 0 0 psi 0 0 kPa 1 00 hp 0 75 kW 13 1 amps 16 9 amps 24 4 amps 32 0 am...

Page 45: ...TRAINER OPTIONAL RETURN SUPPLY AIR DELIVERY OPTIONAL AIR SUPPLY SOLENOID VALVE VALVE CHECK BY PASS MANUAL VALVE GLOBE AUTOMATIC AIR PURGE OPTIONAL VALVE CHECK VENT COOL SOLENOID VALVE SOLENOID VALVE M...

Page 46: ...TC 120 682 98767 00 10 04 2018 46 Figure 4 Pump Curves 60 Hz Figure 5 Pump Curves 50 Hz...

Page 47: ...5 01650 01 300 F 149 C 075 01650 00 250 F 121 C 075 01650 01 300 F 149 C 075 00746 00 250 F 121 C 075 00746 01 300 F 149 C 2 HP MCP 726 00306 02 726 00304 02 726 00303 02 3 HP 2 24 kW 075 01651 00 250...

Page 48: ...r fax order please have the model and serial number of your unit ready when you contact us TECHNICAL ASSISTANCE If you require any technical assistance we have a qualified service department ready to...

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ACS TC 120, Operation And Instruction Manual, Page: 2 / 48

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