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ACS-CONTROL-SYSTEM GmbH

 l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l [email protected]

5

Commissioning

Installation notes

An arrow on the measuring channel of the Flowcont UN indicates the flow measurement direction. 

The measuring device must be installed such that the flow passes through the measuring tube in the 

direction of the arrow.

TOP  -> Outlet

Bottom  -> Inlet

Optimal FLowcont UN mounting orientation

To detect gases as quickly as possible, the pipeline between the storage container and the FFU

should be as short as possible. An error-free measurement can only be ensured when the pipeline is 

completely full and when no liquid is being released as gas. In the case of dosing applications, it may 

be useful to position the FFU as close to the dosing valve as possible, because tubing tends to expand 

in diameter depending on system pressure. This can lead to deviations.

To avoid cavitations, depending on the measured liquid it can be helpful to have sufficient 

backpressure on the outlet Flowcont UN .

If any solid particles are present, this can lead to measurement errors.

When pumps are used, the flow sensor must be mounted in the flow direction behind the pump (on 

the delivery side) in order to ensure that adequate pressure will be available. The maximum pressure 

rating of the FFU must be observed. In order to ensure correct volume flow measurement using the 

FFU, in inlet and output paths should be straight and free of obstacles. The minimum inlet and output 

paths are dependant on the nominal size:

DN10

DN15

DN20

DN25

Inlet zone

10 cm

30 cm

50 cm

80 cm

Outlet zone

0 cm

5 cm

10 cm

20 cm

Always make sure that the maximum torque of the nuts for the hydraulic connections is not overstep. 

Please use the supplied seals. If you seal with teflon tape that can result in to excessive tightening 

torques. We commend a maximum torque depending on the diameter of:

DN10

DN15

DN20

DN25

Torque G

2 Nm 

3 Nm 

4 Nm 

6 Nm

Caused by the material characteristics of PSU the Flowcont UN has a limited resistance 

against UV rays . Remind this when mounting Flowmax outdoor .

Summary of Contents for Flowcont UN

Page 1: ...an hygienic version available EHEDG approved and FDA compliant CIP Maintenance free flow sensor saving maintenance costs Adjustable ranges reduces variants Can be used for conducting and non conductin...

Page 2: ...us The actual technical manual includes instructions for installation electrical connection and inauguration as well as the technical data of the device Modifications that answer the purpose of the te...

Page 3: ...Index Principle of operation 4 Safety notes 4 Applications 4 Commissioning 5 Installation notes 5 Mounting 6 Electrical connection 8 Operation 11 Commissioning procedure 11 Display and menu 11 Overvie...

Page 4: ...e Flowcont UN is not a safety module according to the EU Machinery Directive Observe the national safety and work safety regulations Repairs may only be carried out by the manufacturer Changing or alt...

Page 5: ...red liquid it can be helpful to have sufficient backpressure on the outlet Flowcont UN If any solid particles are present this can lead to measurement errors When pumps are used the flow sensor must b...

Page 6: ...f gas bubbles in the Flowcont UN measuring channel will aid optimal measurements For applications with a Clean Design when complete drain of the measuring tube is needed we recommend to mount the flow...

Page 7: ...rolsystem de 7 Application with hot fluids In applications where the Flowcont UN is subject to high heat t 60 C we recommend mounting the measuring device and electronic housing beneath the measuremen...

Page 8: ...the current measured value Connection diagram 5 pin variant Pin Wire colour Function Description 1 brown L Supply voltage 18 V DC 30 V DC 2 white Digital output Q1 Functions 1 Pulse 2 Empty pipe detec...

Page 9: ...brown L Supply voltage 18 V DC 30 V DC 2 white Digital output Q1 Functions 1 Pulse 2 Empty pipe detection 3 Dosing output 4 Threshold monitoring 5 Negative flow Digital output Q1 Can be freely set in...

Page 10: ...of 0 V or 24 V when a preset threshold is exceeded or not reached Programmable output of 0 V or 24 V during negative flow 5 grey Analog output QA Functions 1 Flow 2 Temperature 4 20 mA 0 20 mA For ex...

Page 11: ...pin variant Digital output 1 Q1 function and behavior Digital output 2 Q2 function and behavior Analog output QA Flow range for current output Pulse value Creeping suppression Digital input IN1 Displ...

Page 12: ...ACS CONTROL SYSTEMGmbHlLauterbachstr 57lD 84307Eggenfeldenlwww acs controlsystem delinfo acs controlsystem de 12 Menu...

Page 13: ...ACS CONTROL SYSTEMGmbHlLauterbachstr 57lD 84307Eggenfeldenlwww acs controlsystem delinfo acs controlsystem de 13...

Page 14: ...gnal reacts slower when average determination is strong Units The Flowcont UN is able to show actual flow or the volume in different unities Following unities can be selected ml s l Gal min Gal l min...

Page 15: ...min for DN25 Diagnostic The sub menu Diagnostic shows the actual software hardware version and many helpful values for analysis Knowing about the actual values or the state bits makes it easy to revi...

Page 16: ...requency of the control Example 2 0 ml pulse This means a pulse is emitted every 2 0 ml Setting range 0 1 3000 0 ml pulse in 0 1 ml pulse steps Default setting 1 0 ml pulse Digital output Q1 Digital o...

Page 17: ...he dosing valve is closed via the above output The dosing procedure can also be started and stopped by using the dosing user menu The 2nd output can be used independently for signaling of empty pipe d...

Page 18: ...sion 0 3 l min at NW10 0 9 l min at NW15 3 5 l min at NW20 5 0 l min at NW25 General instructions The following checks should be carried out before the measuring device is switched on for the first ti...

Page 19: ...ACS CONTROL SYSTEMGmbHlLauterbachstr 57lD 84307Eggenfeldenlwww acs controlsystem delinfo acs controlsystem de 19 Dimensional drawing...

Page 20: ...ACS CONTROL SYSTEMGmbHlLauterbachstr 57lD 84307Eggenfeldenlwww acs controlsystem delinfo acs controlsystem de 20...

Page 21: ...ACS CONTROL SYSTEMGmbHlLauterbachstr 57lD 84307Eggenfeldenlwww acs controlsystem delinfo acs controlsystem de 21...

Page 22: ...l min Inlet zone 10 cm 30 cm 50 cm 80 cm Outlet zone 0 cm 5 cm 10 cm 20 cm Conductivity No limitation Accuracy 2 2 of final value optional 1 of reading 3 mm s Reproduzierbarkeit 0 5 Aufl sung 0 003 l...

Page 23: ...direction 1 analog output 4 mA 20 mA 0 mA 20 mA current flow and temperature 2 pulse status output PNP transistor output for flow rate meter empty pipe detection flow monitoring dosing output flow di...

Page 24: ...PNP normally closed High impedance High impedance 24 V pulse PNP normally open High impedance High impedance 24 V pulse Lower limit output Below lower limit Between the limits Above upper limit NPN n...

Page 25: ...NPN normally open High impedance 0 V High impedance PNP normally closed High impedance High impedance 24 V PNP normally open High impedance 24 V High impedance Characteristic analog output 0 20 mA For...

Page 26: ...4 mA to 20 mA 100 max range 20 mA Between 100 and 102 5 Linear interpolation from 20 mA to 20 4 mA Bigger 102 5 22 mA Behavior of the thermocouple The integrated thermocouple has no direct contact to...

Page 27: ...perature In the table below some examples of the temperature influence are shown Liquid temperature x 0 7 Enviroment temperature x 0 3 Measured temperature 40 C x 0 7 20 C x 0 3 34 C 40 C x 0 7 30 C x...

Page 28: ...quired After restart the changes are active Available input functions Set offset Creeping flow off Dosing Reset counter off 0 V Rising edge 0 24 V Set offset6 State Switch creeping flow off Positive e...

Page 29: ...sidue of measured materials Failed devices can only be examined when accompanied by a completely filled out return form Such a declaration includes information about all materials which have come into...

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