Acrel AID150 Installation And Operation Manual Download Page 5

 

 

Medical IT System Insulation Monitoring and Fault Locating Devices 

1 Introduction 

The medical IT system is mainly used in important Class 2 medical locations such as operating 

room, ICU/CCU intensive care unit, providing safe, reliable and continuous power distribution for 

the important equipment at these locations. Medical insulation monitoring and fault locating device 

is developed by Acrel with many years’ design experience, according to the special requirements 

of the insulation monitoring and fault locating of the power distribution system in Class 2 medical 

locations. The products can realize the real-time monitoring of insulation, load and temperature 

of isolation transformer in IT system, and have the functions of system insulation fault locating 

and centralized monitoring by multiple pieces of systems.  

Medical IT system insulation monitoring and fault locating products (Six-piece set) include 

AITR series medical isolation transformer, AIM-M300(or AIM-M300/SG) medical intelligent insulation 

monitoring device, AKH-0.66P26 current transformer, AIL150-4/AIL150-8 /AIL160-6 insulation fault 

locator, HDR-60-24 power module and AID150 centralized alarm and display device, which are shown 

in Table 1. 

Table 1 Medical IT System Insulation Monitoring and Fault Locating Products 

Name and type 

Product picture 

Description 

AITR  series  medical 

isolation 

transformer 

 

AITR series isolation transformer is specially 

used in medical IT system. The windings are treated 

with  double  insulation  and  have  electrostatic 

shielding  layer,  which  reduces  electromagnetic 

interference 

between 

windings. 

The 

PT100 

temperature sensor is installed in the wire bag to 

monitor the temperature of transformer. The whole 

body is treated with vacuum invasion paint, which 

increases  mechanical  strength  and  corrosion 

resistance. 

AIM-M300 

series 

medical  intelligent 

insulation  monitor 

 

AIM-M300 

series 

medical 

intelligent  

monitoring device adopts advanced microcontroller 

technology,  which  has  high  integration,  compact 

size,  convenient  installation  and  integrates 

intelligence, digitalization and networking in one. 

It  is  suitable  for  insulation  monitoring  of 

isolation power system in Class 2 medical locations 

Summary of Contents for AID150

Page 1: ...627 Medical IT System Insulation Monitoring and Fault Locating Devices Six Piece Set Installation and Operation Manual V1 0 Acrel Co Ltd ...

Page 2: ...by ignoring tips of this manual Transformers and related insulation monitors are professional electrical equipment and any relevant operation needs to be carried out by specialized electrical technicians Acrel does not take responsibility for personal injuries or economic losses caused by improper operations of non professionals The contents of the manual will be continuously updated and revised t...

Page 3: ...andard 4 4 Technical parameters 5 4 1 Technical parameters of AITR series medical isolation transformer 5 4 2 Technical parameters of AIM M300 series medical intelligent insulation monitoring device 6 4 3 Technical parameters of AIL150 4 AIL150 8 AIL160 4test signal generator 7 4 4 Technical parameters of AID150 centralized alarm and display device 7 4 5 Technical parameters of HDR 60 24 power sup...

Page 4: ... 27 7 1 Modbus RTU communication protocol 27 7 2 CAN communication description 31 8 Typical applications 34 8 1 Applications of insulation monitoring and fault locating six pieces of products in ICU CCU 34 9 Powerup and debugging instructions 35 9 1 Wiring check 35 9 2 Common faults and eliminations 36 9 3 Settings and debugging 37 ...

Page 5: ...igent insulation monitoring device AKH 0 66P26 current transformer AIL150 4 AIL150 8 AIL160 6 insulation fault locator HDR 60 24 power module and AID150 centralized alarm and display device which are shown in Table 1 Table 1 Medical IT System Insulation Monitoring and Fault Locating Products Name and type Product picture Description AITR series medical isolation transformer AITR series isolation t...

Page 6: ...s the circuits which have insulation faults AIL150 4 insulation fault locator can locate the insulation faults of 4 loops AIL150 8 insulation fault locator can locate 8 loops and AIL160 6 locate 6 loops HDR 60 24 power module HDR 60 24 DC power supply can provide 24V DC power supply simultaneously for AIM M300 series medical intelligent insulation monitoring device AIL150 and AIL160 series insulat...

Page 7: ...ction fault and the functional grounding line disconnection fault of the monitored system and give the alarm indication within 2s after the fault occurs when the fault occurs Relay alarm output LED alarm indication and other faults indication functions Two kinds of fieldbus communication technology which are used for centralized alarm and display device insulation fault locator and upper computer ...

Page 8: ...cator AID150 centralized alarm and display device and other devices 2 7 Function features of AKH 0 66P26 current transformer The maximum measurable current is 60A and the transformation change ratio is 2000 1 Work with the AIM M300 series insulation monitoring device to measure the load current of isolation transformer 3 Reference standard IEC 60364 7 710 2002 Building electrical installations sec...

Page 9: ... 28 5A 22 5 14 2A Rated output voltage AC230V 115V AC230V 115V AC230V 115V AC230V 115V AC230V 115V Rated output current 43 5A 34 7A 27 4A 21 7 13 7A Inrush current 12In 12In 12In 12In 12In Leakage current 200μA 200μA 200μA 200μA 200μA No load input current 1 359A 1 08A 0 855A 0 675A 0 426A No load output voltage 235V 3 235V 3 235V 3 235V 3 235V 3 Short circuit voltage 6 9V 6 9V 6 9V 6 9V 7 5V Gene...

Page 10: ...e 0 200 Response value 50 999kΩ Alarm output Output mode 2 Relays Relative uncertainty 10 10K Contact rating AC 250V 3A DC 30V 3A Response time 3s Environment Operating temperature 10 55 Permissible system leakage capacitance Ce 5uF Transport temperature 25 70 Measuring voltage Um 12V Storage temperature 25 70 Measuring current Im 5uA Relative humidity 5 95 No condensation Impedance Zi 200kΩ Altit...

Page 11: ... power supply Voltage DC 18 36V Maximum power consumption 2VA Monitored system Rated voltage 0 242 VAC Rated frequency 45 60Hz Fault locating Maximum circuit 4 8 6 Loops Response time 5s Communication Mode CAN communication Protocol Self defined protocol 4 4 Technical parameters of AID150 centralized alarm and display device Refer to Table 5 Table 5 Technical Parameters of AID150 Centralized Alarm...

Page 12: ...put current 0 05A 60A Frequency range 0 02 10 kHZ Output current 0 025 25 mA Loading resistance 200Ω Temperature coefficient 100 ppm Transient current 1s 200A Phase displacement 10 Installation Fixed with 4 10 screws Operating temperature 35 70 Secondary wiring Single core 0 75mm 2 Maximum length of 1 meter Storage temperature 40 75 Single core twisted pair 0 75mm 2 Maximum length of 10 meters Sec...

Page 13: ...0 236 421 240 190 11 18 79 5 AITR6300S 6300 280 221 421 240 175 11 18 69 5 AITR5000S 5000 280 211 421 240 175 11 18 62 5 AITR3150S 3150 280 211 421 240 175 11 18 49 5 5 1 2 Dimensions of AIM M300 series medical intelligent insulation monitoring device unit mm Front view Side view 5 1 3 Dimensions of AIL150 4 AIL150 8 AIL160 6 insulation fault locator unit mm Acrel Acrel Acrel Acrel Acrel Acrel AIL...

Page 14: ...ernal dimensions are exactly the same 5 1 4 Dimensions of AID150 centralized alarm and display device unit mm Acrel On Comm AID150 Test Mute Menu Front view Side view Hole size 5 1 5 Dimensions of HDR 60 24 power module unit mm Front view Side view 5 1 6 Dimensions of AKH 0 66P26 current transformer unit mm ...

Page 15: ...ting room next to the intelligence panel so that the medical staff can view conveniently If it is used in ICU CCU and other intensive care units it should be installed in the nurses station so that the duty nurses can view AID150 external wirings include two 24V power cords and a RS485 communication line of two core shielded twisted pair which are all drawn from the isolation power cabinet Pay att...

Page 16: ...stallation the installation diagram is as follows 1 Product shape 2 Size of wall openings 3 Insert the shell into the wall 5 Fixed LCD board and Shell 4 Connect to the LCD board through the terminal Attention As our products are constantly updated this drawing is for reference only until it has been confirmed by the relevant personnel Acrel Run Comm Error Alarm AID150 TEST MENU During the decorati...

Page 17: ...t the transformer terminal blocks are labeled with PM in which two terminals 0 and 230 are connected to the input 220V single phase AC The output terminals are labeled with SEC in which the output voltage of two terminals 0 and 230 is AC 220V and is connected to external field load The S terminal is connected to the PE bus bar on the spot or the equipotential terminal line Two ST terminals are tem...

Page 18: ...terminals of isolation transformer I0 I1 for the current transformer signal input and T0 T1 as the temperature sensor signal input KE FE are the functional grounding wires which should be connected to the on site equipotential terminals by two independent wires A and B for RS485 communication terminals H and L for CAN communication terminal blocks which are used for the communication connections w...

Page 19: ...tion monitor centralized alarm and display device and test signal generator Lower row terminals 23 24 28 F1 F2 F3 are used for the loop expansion function of insulation fault locator When the number of circuits needed to located is beyond 8 in one set of IT system you can simultaneously use three and three at most AIL150 series insulation fault locators When expanding the second insulation fault l...

Page 20: ...al code switches should be dialed to the position 0 or OFF to disconnect the matching resistors 5 3 5 Wiring mode of AID150 centralized alarm and display device A and B terminals are connected with A and B in the lower terminal of AIM M300 The terminals of the power supply correspond to the positive pole and ground of the 24V DC power supply respectively The wiring diagram is shown in the followin...

Page 21: ...ulation monitors that is every one insulation monitor can start or stop all fans 4 AKH 0 66P26 only needs to pass through one of the L1 L2 two wires of the isolation transformer secondary side but can not pass through the two wires simultaneously The output is connected with the 2 1 5mm 2 wire to the No 8 9 terminals of AIM M300 or AIM M300 SG which is not allowed for grounding 5 In order to relia...

Page 22: ...minals in the field When applying the isolation power cabinet it should be connected to the grounding terminals in the isolation power supply cabinet and then to the equipotential terminals in the field 4 The current input of AIM M300 series medical intelligent insulation monitoring device should use a matching AKH 0 66P26 type current transformer It is recommended to use pressure connection with ...

Page 23: ...are ten dial switches in it Functions of each dial switch are showed in the following table DIP Switch 1 2 3 4 5 6 7 8 9 10 Reserved Loop 1 0 0 1 1 2 0 1 0 1 Connect Disconnect 8 9 10 0 0 0 0 0 1 1 1 1 Loop L1 L6 L7 L12 L43 L48 Attention 1 on 0 off Dial switch No 1 2 for 120Ω matching resistance for CAN bus all dial to position 0 mean switch off the resistance dial to position 1 mean switch on Dia...

Page 24: ...alarm Overtemp When testing transformer temperature exceeds the alarm value or when the temperature sensor wiring is disconnected the indicator light flashes to alarm 6 2 2 LED indicator instructions of AIL150 4 AIL150 8 AIL160 6 insulation fault locator Indicator status Instructions On When the device operation is normal the indicator light flashes with the flashing frequency of about one time pe...

Page 25: ... non programming mode used to view the fault records the version signal In programming mode used to increase or decrease the values and digits or to change the protection action status Return Test In operation state used to start the test function of device In other state used as return function 6 3 2 Button function descriptions of AID150 centralized alarm and display device The centralized alarm...

Page 26: ...ired In the main interface press the Down button three times consecutively entering into the AID200 address registration interface and press Enter button to achieve address registration After the registration it will automatically return to the main interface If the registration is successful the CAN communication indicator light starts flashing indicating that communication is normal 5 Device sel...

Page 27: ...ck Set Misc Res 040kΩ Curr 035A Temp 060 UP DOWN Res 050kΩ Curr 035A Temp 060 Res 050kΩ Curr 035A Temp 060 ENTER UP DOWN Res 050kΩ Curr 035A Temp 060 ENTER Res 050kΩ Curr 035A Temp 060 Res 050kΩ Curr 014A Temp 060 UP DOWN ENTER Res 050kΩ Curr 014A Temp 060 UP DOWN Res 050kΩ Curr 014A Temp 060 Res 050kΩ Curr 014A Temp 060 ENTER UP DOWN Res 050kΩ Curr 014A Temp 070 TEST save quit 2012 10 10 12 29 43...

Page 28: ...hows the normal operation interface as shown in the following figure The black boxes in the figure indicate that the corresponding address serial number is connected to the device communication and the black boxes indicate that there is no device connection or that the communication is not connected When the 2012 10 10 12 29 43 R 999 KΩ T 023 I 0 0 A 00 SetComms Set Alarm Set Clock Set Misc ENTER ...

Page 29: ...Loc OR Room 06 Normal system fault indication AIM M300 fault indication AIM R100 2 Fault record viewing interface operations and descriptions Check fault Press Enter NO 01 Loc ICU Bed 04 Type insulation Time 15 01 01 16 32 2015 07 02 12 30 45 Press up and down key Press Enter NO 03 Press Erasure to return System normal Slave addr 00 Type No record Time 00 00 00 00 00 Press up and down key 3 Progra...

Page 30: ...nd Down to select the Comm and press Enter to confirm Press Up and Down to select Firmware and press Enter to confirm Press Erasure to return Press Up and Down to select the Clear and press Enter to confirm Press Erasure to return Press Up and Down to select the Slave and press Enter to confirm Press Up and Down to select and press Enter to confirm Press Up and Down to select and press Enter to co...

Page 31: ...n hosts PC PLC etc and terminal devices without allowing the data interchange between independent terminal devices So that terminal devices do not occupy communication lines when they are initialized and are limited to in response to the query signals arriving at the computer 7 1 2 Introduction to the function code 7 1 2 1 Function code 03H or 04H Read the registers This function allows the user t...

Page 32: ...1 st 2009 in which the Monday to Sunday are replaced with number 1 to 7 The host computer sends Send message The slave computer returns Return message Address code 01H Address code 01H Function code 10H Function code 10H Start address High byte 00H Start address High byte 00H Low byte 04H Low byte 04H Number of registers High byte 00H Number of register s High byte 00H Low byte 03H Low byte 03H By...

Page 33: ...247 Default value is 1 Word 0001H low byte RS485 Communication BPS R W 1 4 4800 9600 19200bps Default value is 2 3 0002H high byte CAN address R W 1 110 Default value is 1 Word 0002H low byte There is fault location device or not R W 1 yes 0 no Default value is 0 4 0003H high byte LCD contrast ratio R W 0 63 Default value is 0 Word 0003H low byte Backlight timeout R W 0 Normally open 1 99 Unit is ...

Page 34: ...0 140 Unit is Word 12 000BH high byte Fault circuit 1 8 Word 000BH low byte Fault type R Bit0 1 Insulation resistance fault Bit1 1 Overload fault Bit2 1 Transformer overheat fault Bit3 1 L1 or L2 disconnection fault Bit4 1 PE or KE disconnection fault Bit5 1 Temperature sensor disconnection fault Bit6 1 Current transformer disconnection fault preset Bit7 1 Device fault 13 16 000CH 000FH Preset 17 ...

Page 35: ...w byte Moth1 R Event 1 time month 27 001AH high byte Day1 R Event 1 time day Word 001AH low byte Hour1 R Event 1 time hour 28 001BH high byte Minute 1 R Event 1 time minute Word 001BH low byte Second 1 R Event 1 time second 29 64 001CH 003FH The rules and formats of the remaining 9 event records in this part of space are the same with event 1 7 2 CAN communication description 7 2 1 Introduction Am...

Page 36: ...e has the meaning of containment only when the output of all units is the recessive level the bus wire is the recessive level 7 2 2 3 Arbitration segment The segment representing the data precedence The data frames stipulated in the CAN communication protocol have two formats which are standard format and extended format and the arbitration segments of the two formats are different Acrel AIM M300 ...

Page 37: ... frame end is a segment representing the end of the frame consisting of 7 recessive bits 7 2 3 Communication application In communication a data frame can be divided into multiple segments with different functions Except for the data segment the meaning of the other segments has been explained in the previous section so this section will not explain in detail and only describes the information of ...

Page 38: ...0 series IMD to any value between 1 to 110 after the 4 meters are on a unified power then save the value and the CAN address of AIL150 can be simultaneously set the same with address of AIM M300 or AIM M300 SG In the confirmation of saving the AIM M300 or AIM M300 SG CAN address note whether the communication lights of AIL150 are flashing several times If flashing the address settings are normal o...

Page 39: ...0 SG in each system are reliably connected to the terminals of the transformer AKH 0 66P26 socketed to the secondary side of the corresponding isolation transformer and are not grounded The transformer only passes one of the two lines of the output terminals of the isolation transformer 4 Check whether the No 11 T0 and 12 T1 terminals of AIM M300 series IMD in each system are reliably connected to...

Page 40: ...onnected to the two lines of the output terminal of the isolation transformer Check the wirings and make sure they are reliably connected Liquid crystal display FK disconnection fault and the insulation indicator is lit No 13 and 14 terminals of AIM M300 series IMD are not reliably connected to the equipotential terminals Check the wirings and make sure they are reliably connected Liquid crystal d...

Page 41: ...evice is not lit The 24V power supply is not connected well Check the wirings of 24V and G terminals and rewire Communication indicator does not flash 1 communication parameters are not set properly check communication parameters address baud rate 2 The communication line with other devices in the system is not connected well Troubleshoot the communication line and confirm whether the matching res...

Page 42: ...160 and other products in the same it system is correct and a 120 Ω matching resistance is added at the end the resistance must be added otherwise communication may not be possible You can also connect the AIL150 AIL160 to the head or end of the CAN bus and turn all its dial switches to the 1 position Power on the system enter the communication setting menu of AIM M300 or AIM M300 SG set the can c...

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