Acer S5201M Series Service Manual Download Page 2

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Index

REVISION LIST ................................................................................................................... 3

CHAPTER 1 SYSTEM SPECIFICATION......................................................................... 4

Product Specification

..................................................................................................................4

Electrical Specification

.......................................................................................... 10

Power Supply Specification

.................................................................................. 16

System Block Diagram

.............................................................................................................17

Product Overview

......................................................................................................................18

CHAPTER 2 SYSTEM UTILITIES ................................................................................. 22

Firmware Upgrade SOP

...........................................................................................................22

Method to enter factory menu

.................................................................................................29

EDID Upgrade SOP

..................................................................................................................30

Serial Number Upgrade SOP

..................................................................................................33

SMART PEN Firmware Upgrade SOP

...................................................................................35

CHAPTER 3 SYSTEM DISASSEMBLING AND REPLACEMENT ............................... 38

Main Unit Disassembling

..........................................................................................................38

Module Assembly Key Point - Optical Engine

......................................................................43

Module Assembly Key Point – Mechanical

...........................................................................55

CHAPTER 4 TROUBLESHOOTING ............................................................................. 71

System Analysis

........................................................................................................................71

Optical & Optical Engine Trouble Shooting Guide

...............................................................72

Power Supply Trouble Shooting Guide

..................................................................................77

LED Messages Definition

.........................................................................................................80

Error Count Messages Definition

............................................................................................81

RS232 Connection

....................................................................................................................82

Adjustment / Alignment Procedure

.........................................................................................84

CHAPTER 5 FRU LIST.................................................................................................. 87

Exploded Diagram

.....................................................................................................................87

Module 1 – Total Exploded View

.............................................................................................87

Module 2 – ASSY UPPER CASE

...........................................................................................89

Module 3 – ASSY LOWER CASE

..........................................................................................90

Module 4 – ASSY FRONT CASE

...........................................................................................91

FRU List

......................................................................................................................................92

APPENDIX A - CODE LIST: IR / RS232 / DDC DATA ....................................................... 96

1. Remonte control code

..........................................................................................................96

2. RS-232 Command Code

.....................................................................................................97

3. DDC Data

...............................................................................................................................99

Summary of Contents for S5201M Series

Page 1: ...1 Projector Service Manual Model S5201M series Version Rev1 First Edition Aug 2010 RESTRICTIONS ON USE OF MATERIALS ...

Page 2: ...bling 38 Module Assembly Key Point Optical Engine 43 Module Assembly Key Point Mechanical 55 CHAPTER 4 TROUBLESHOOTING 71 System Analysis 71 Optical Optical Engine Trouble Shooting Guide 72 Power Supply Trouble Shooting Guide 77 LED Messages Definition 80 Error Count Messages Definition 81 RS232 Connection 82 Adjustment Alignment Procedure 84 CHAPTER 5 FRU LIST 87 Exploded Diagram 87 Module 1 Tota...

Page 3: ...3 Revision List Version Release Date Revision History Vendor Model Name Rev0 2010 08 03 First Release Rev1 2010 08 27 1 Ch2 Add SMART PEN FW upgrade procedure 2 Ch5 Update FRU list ...

Page 4: ...rmance 2 0 Image Quality 3 0 Mechanical Specification 4 0 Packaging 5 0 Thermal Specification 6 0 Environmental 7 0 Regulatory 8 0 Reliability 9 0 Power Requirements 10 0 Panel Specification 11 0 Compatibility 12 0 Image Interface 13 0 Control Interface 14 0 User Interface ...

Page 5: ...not included the uniformity difference of the projector for black pattern 1 4 2 Light Leakage out of Active Area Except DMD Defect 0 5 lux with 60 80 Diagonal at 0 74m image size 1 5 Color Spec will be confirmed at PVT stage x y 1 5 1 White 0 320 0 04 0 373 0 04 1 5 2 Red 0 640 0 04 0 343 0 04 1 5 3 Green 0 367 0 04 0 580 0 04 1 5 4 Blue 0 144 0 03 0 079 0 03 1 6 Color Uniformity x y 1 6 1 White 0...

Page 6: ...t adjustable foot in front Adjustable foot in rear Front Rear foot Tilt 0 6 Right Left 2 2 4 0 Packaging Detail refer to Packing Description 4 1 Outside Dimensions 375 x 216 x 370 mm W x H x D 4 2 Weight 5 5 kg Including Accessories Projector 4 3 Transportation 30 EA by Air 1500 EA 40 container or750 EA 20 container by Sea 5 0 Thermal Specification Mechanical component temperature at ambience 0 35...

Page 7: ...es 450 DMD 10 2 Pixels H 1024 X V 768 10 3 Color Depth 30 Bits 1 07 Billion Colors 11 0 Compatibility See Electrical Specification 11 1 PC PC Compatible 640X480 1024X768 compressed 1600X1200 Composite Sync Sync on Green 11 2 Video NTSC NTSC4 43 PAL Including PAL M PAL N SECAM PAL60 11 3 YpbPr NTSC 480i 480p PAL 576i 576p HDTV 720p 1080P 11 4 DDC EDID1 3 12 0 Image Interface Adhere to Electrical Sp...

Page 8: ...l Specification 14 1 Operator Keypad 9 Keys Power Source Resync e Menu Left Right Up Keystone Down Keystone 14 2 Indicators 3 LEDs Power On Off Status Lamp Status Temperature Status 14 3 Electric Keystone Manual vertical keystone and adjustable range 40 3D display mode XGA timing adjustable range 22 15 0 Audio 15 1 PC Audio Input Φ3 5mm stereo mini jack x 2 500mVrms 10 KΩ or more 15 2 Mic Audio In...

Page 9: ...age Page 3D Sync Invert is adjustable when above 3D is on Otherwise 反白 When 3D is enabled Display Mode in Color Page is not adjustable 反白 For DDP2430 models 3D 3D Sync Invert only appear for VGA DVI HDMI source Disappear if other sources For DDP2230 2431 models no this limitation Reminder screen Pop up screen and appear 10 sec in the center of the screen End users can press Menu to exit within 10 ...

Page 10: ...0 SXGA_75 75 025 79 976 135 000 1280 x 1024 SXGA_85 85 024 91 146 157 500 QuadVGA_60 60 000 60 000 108 000 1280 x 960 QuadVGA_75 75 000 75 000 126 000 1400 x 1050 SXGA _60 59 978 65 317 121 750 1600 x 1200 UXGA_60 60 000 75 000 162 000 640x480 60Hz Mac G4 59 940 31 469 25 170 640x480 67Hz MAC13 66 667 35 000 30 240 800x600 60Hz Mac G4 60 317 37 879 40 000 832x624 75Hz MAC16 74 546 49 722 57 280 10...

Page 11: ... 804 98 958 137 750 SXGA_70 70 012 63 851 94 500 1152 x 864 SXGA_75 75 000 67 500 108 000 1152 x 864 SXGA_85 84 990 77 094 121 500 SXGA_60 60 020 63 981 108 000 SXGA_72 72 000 76 970 134 600 SXGA_75 75 025 79 976 135 000 1280 x 1024 SXGA_85 85 024 91 146 157 500 QuadVGA_60 60 000 60 000 108 000 1280 x 960 QuadVGA_75 75 000 75 000 126 000 1400 x 1050 SXGA _60 59 978 65 317 121 750 1600 x 1200 UXGA_...

Page 12: ... 148 5 YPbPr support timing is as following Signal format fh kHz fv Hz 480i 525i 60Hz 15 73 59 94 480p 525p 60Hz 31 47 59 94 576i 625i 50Hz 15 63 50 00 576p 625p 50Hz 31 25 50 00 720p 750p 60Hz 45 00 60 00 720p 750p 50Hz 37 50 50 00 1080i 1125i 60Hz 33 75 60 00 1080i 1125i 50Hz 28 13 50 00 1080P 60HZ 67 5 60 00 1080P 50Hz 56 26 50 00 Video S Video support timing is as following Video mode fh kHz f...

Page 13: ... 99 K Hz Impedance 1 K ohm Amplitude low level 0 0 8 volt Amplitude high level 2 5 5 Volt VDATA Frequency 48 120 Hz Amplitude low level 0 0 8 volt SDADATA Amplitude high level 3 5 Volt Amplitude low level 0 0 8 volt SCLDATA Amplitude high level 3 5 Volt RXD Amplitude 25 25 Volt TXD Amplitude 13 2 13 2 Volt Amplitude total video sync 1 Volts peak to peak Amplitude video 0 7 Volts peak to peak Ampli...

Page 14: ... NC 5 NC 6 Red Video Return 7 Green Video Return 8 Blue Video Return 9 DDCP 5V 10 GND 11 GND 12 Bi directional data SDA 13 Horizontal Sync 14 Vertical Sync 15 Data clock SCL Video Component Input S Video input Pin Description 1 GND 2 GND 3 Luminance 4 Chroma RS232 Control Port Control Port Pin Definition 1 Composite video input Pin Description 1 TX 2 RX 3 GND Composite input Composite input Compos...

Page 15: ...15 LAN Control Port HDMI Input Pin Signal Pin Signal 1 TD 5 Common Mode Termination 2 TD 6 RD 3 RD 7 Common Mode Termination 4 Common Mode Termination 8 Common Mode Termination ...

Page 16: ... Power Requirement The power supply can provide DC output as below NO Voltage Regulation Load Current Range Ripple Noise 1 12 V 10 0 A 2 A 240 mV 2 5V 5 0 03 0 1A 100mV 3 380V 370 400 0 2A 25V 3 Lamp Power specifications Specification Description Applicable Lamp Nor 210W Eco 170W AC operation Starting pulse from Ignitor 2 1KV Min 4 Power Protection Item Criteria Short protection No damage OVP 5V 6...

Page 17: ...17 System Block Diagram ...

Page 18: ...18 Product Overview ...

Page 19: ...19 ...

Page 20: ...20 ...

Page 21: ...21 ...

Page 22: ...ad firmware or debug One method to enter this mode is that you should press and hold keypad Power and Menu together then plug in power cord Release the two keypads until the Power LED show Purple continuously The other method is to type RS 232 Command CR Stby H CR In download mode system will be supported by full power but not turn on projector You can use DLP composer and communicate with DLP ASI...

Page 23: ...tion 1 Double click the Setup file for DLP Composer Lite 9 0 or above version 2 When the Installation Wizard appears click Next 3 Select to accept the License Agreement than click Next 4 Click Next in the following steps to continue installation process ...

Page 24: ...r Lite9 2 If you want to install to a different directory perhaps alongside a prior release of DLP Composer Lite click the Browse button on the Select Features page 5 When finishing installation click Finish and then restart your computer to complete the installation process ...

Page 25: ... You can unzip DDP243x_Download_Tool_ Ver1 2 rar to get the library Click Click Click Click Browse Browse Browse Browse to to to to select select select select path for li path for li path for li path for library files brary files brary files brary files Click the Click the Click the Click the library library library library folder to assign folder to assign folder to assign folder to assign the p...

Page 26: ...26 Set communication for download by RS232 1 Select Edit Preference 2 Select Communications Serial Port Config 3 Make sure the settings are the same as below figure Click OK 4 Click OK ...

Page 27: ...Download procedure a Connect RS 232 cable to PC and projector b Let projector be in Download Mode Press and hold keypad Power and Menu together then plug in power cord Release the two keypads Power LED will show Purple light continuously c Execute DLP Composer Lite 9 0 or above version program d To select the RS 232 communications interface choose Preferences from the Edit menu click the Communica...

Page 28: ...on Flash Loader and browse the image file new version firmware f Select Complete Image Download and make sure to check Skip Boot loader area 32KB g Press Reset Bus and check the status which should show Bus Reset ...

Page 29: ...D will show purple j Wait till composer lite notice download complete When download complete LED signal on projector will show standby status Method to enter factory menu 1 Press keypad Power and image will show Power Down OSD function 2 Press keypad Left twice then press Menu then enter the Factory mode Step 1 Step 2 ...

Page 30: ...hat kind of file you need before download Setup Equipment 1 Connect between PC EDID board and the Projector 2 Need to set Jumper before using EDID board Jumper setting J6 1 2 short J8 1 2 short J10 short 3 How to use Download Tool Link to Main board For D sub DDC download Link to Projector For HDMI DDC download no need in X1130 X1230 X1230S X1235 X1230K series Link to Projector For DVI D DDC downl...

Page 31: ...use Download Tool 1 Execute EDID Tools V0 16 1 Run Q EDID V016 exe 2 Program will appear as below picture 2 Write EDID When write D SUB DVI EDID 1 EDID Type Selection Choose EDID 128 Bytes 2 Open Files Click Open File to select file DDC Note If your DDC file name is not like DDC e g 2dc please rename it to DDC 3 Write EDID Click Write EDID and it will execute writing process 4 While complete it wi...

Page 32: ...the read out DDC will show in the table in program Important Note Be reminded to connect Only One port every time because the software will not be able to identify the command signal from which port After connecting all equipment always read DDC before writing DDC to ensure the connection status is OK for writing DDC Step1 Step2 Step3 Step4 Step1 Step2 Ste Step3 ...

Page 33: ...pare the download equipment RS232 cable connect to PC and projector 2 Plug power cord into projector and the projector will be in stand by mode 3 Execute Acer_Service_Tool Data _3 1 exe and it will appear as below picture 4 Change to connected COM port and Click Port Open icon 5 Read data from original Main board Click Read system Data and it will read the Adjustment data except Auto keystone data...

Page 34: ...rieve System and write Data SN to projector 9 Load from data Retrieve System 1 Click Load from data and select load file 2 Click Retrieve System to write the values into main board 3 6 1 Click Save icon 6 2 This window will pop out and it shows the file saving folder 6 3 Enter file name here Suggest to use Serial Num as the file name 6 4 Click Save to save data 9 1 Click Load From Data to load dat...

Page 35: ...k pen to projector Pen s Link LED Blue will blink once every 4 sec after link success 4 Enter factory menu page 7 5 You will see AP Pen firmware version Pen version display only when it connects to projector 6 Select PB F W Load Target to Pen 7 Select PB F W Load Start and press Right button 8 LED Lamp red ...

Page 36: ...nu page 7 again to check if the Pen version has changed 13 Check if Pointblank function works normal AP firmware download 1 Serve a VGA input to projector 2 Enable PB function in user menu 3 Enter factory menu page 7 4 You will see AP Pen firmware version Pen version display only when it connects to projector 5 select PB F W Load Target to AP 6 select PB F W Load Start and press Right button ...

Page 37: ...p Temp off download success Lamp Temp red download fail 10 When download fail please back to step 6 and try again 11 After download success open factory menu page 7 again to check if the AP version has changed 12 Check if Pointblank function works normal ...

Page 38: ...ilm on the upper case 2 Hit the inlet case to loose the hook and at the same time lift the upper case screw driver S5201M Dismantle SOP 1 5 2 4 3 1 2 3 Hook in U C Hit the inlet case to loose the hook at the same time lift the upper case Lamp door 3 1 Untie the tie in the engine and loose the wire in it Figure1 2 Disassemble the screw 1 M3 L8 connecting the F C with the L C Figure2 3 Extract the I...

Page 39: ...t case and the Fans 2 screw driver 3 4 5 2 1 Figure2 loose these wires Figure1 Figure5 RF BD Note Circuit boards 10cm 2 has been highlighted with the yellow rectangle as above image shows Please detach the Circuit boards and follow local regulations for disposal CW 3pin wire CW wire ballast 5pin wire speaker wire IR wire inlet fan wire Figure1 blower wire twins fan wire outlet speaker wire RF BD w...

Page 40: ... Take off the inlet case following the way indicated as Figure2 then extract all the wires in the power board screw driver 1 2 3 4 Figure2 Figure1 Note Circuit boards 10cm2 has been highlighted with the yellow rectangle as above image shows Please detach the Circuit boards and follow local regulations for disposal EX AWIN BD Figure1 Figure2 Figure3 3 Take off the power board Figure3 Note Circuit b...

Page 41: ... ballast mylar Figure 3 screw driver 13 1 Extract all the wire in the ballast and dismantle the screws 2 M3 L6 then take off the ballast Figure1 2 Dismantle screws 2 M3 L6 connecting the blower with the machine and take off the the blower Figure2 3 Dismantle screws 3 M3 L8 connecting the lamp box with the machine and take off the lampbox Figure3 screw driver Figure 1 screw lamp wire 1 2 Figure 2 2...

Page 42: ...ver 3 1 Disassemble screws 2 M3 L5 connecting the BKT and take it off 2 Disassemble screw 1 M3 L4 and take off the C W module screw driver 4 1 Dismantle screws 2 M2 5 L5 connecting the ILL module and take it off 2 Take off the detail parts in the ILL module if necessary screw driver Optical Engine Dismantle SOP 1 3 2 １２ 3 PULL 2 1 4 3 1 2 M3 L4 C W module BKT 1 2 Note Circuit boards 10cm2 has bee...

Page 43: ...push Baffle LP to hook DMD HSG Fig 1 5 2 6 When Lock the screw of Baffle LP the hand must push the left corner of Baffle LP before Fig 1 6 7 Lock the screw of Baffle LP well then release the hand Fig 1 7 1 2 Overfill Adjustment LP Module Overfill Adjustment Criteria 1 Pre assembly 2 adjusting screws Criteria shown as Fig 1 8 2 Alignment Sequence a To adjust Horizontal Adjustment Screw firstly and ...

Page 44: ...Fig 1 6 Fig 1 7 Overfill adjustment screws LP Datum of DMD HSG 1 Place Clips on BKT surface 2 Push Baffle LP to hook DMD HSG 1 Press down the Clip 2 Insert the LP Module Push on the left corner untill lock the screw well Lock the screw well ...

Page 45: ...ce FM on HLD FM surface Fig 2 1 and use Clip FM to fix FM Fig 2 2 Fig 2 1 Fig 2 2 Pre assemble this screw not over the side surface Pre assemble this screw not over the bottom surface Touch the side surface Clip FM hook the punch points ...

Page 46: ...l Fig 3 3 III Assemble MYLAR CM to the CMD firstly Fig 3 4 CLIP TOP CM with forceps to the HSG IL Fig 3 5 IV To check and make sure CLIP of CM hooks the HSG ILL very Well Fig 3 6 V Paste Sponge tube AL on cannelure of HSG ILL Fig 3 7 6 2 FM Module Assembly 1 FM Module must be placed to fixed shaft and on the datum surface of ILL SUB and then lock with screw well Fig 3 8 Fig 3 1 Fig 3 2 Fig 3 3 Scr...

Page 47: ...47 Fig 3 4 Fig 3 5 Fig 3 6 Fig 3 7 Fig 3 8 Clip UP CM Sponge AL Screw MYLAR CM ...

Page 48: ...on AL and the then lock with screws Fig 4 2 Fig 4 1 Fig 4 2 5 DMD and Chip B D Module 5 1 Judge Chip B D and DMD alignment keying first Fig 5 1 5 2 5 2 Alight keying and Assemble DMD to Chip B D Fig 5 3 5 3 Push DMD slightly and use screwdriver rotate clockwise button to lock close notation DMD on Chip B D Fig 5 4 Fig 5 1 Fig 5 2 AL DMD Direction screw Fixed shafts holes Alignment keying ...

Page 49: ...g 5 5 6 Assembly OP ENG 6 1 Assemble Baffle DMD to HSG DMD Fig 6 1 6 2 Assemble Sponge DMD to HSG DMD Fig 6 2 6 3 Assemble Chip B D Module to HSG DMD Fig 6 3 Fig 6 4 Fig 6 1 Fig 6 2 Damper Button Open notation Close notation Alignment keying Baffle DMD Sponge DMD Sponge DMD ...

Page 50: ... then keeps press until spring screw assembly finish 2 Pre fastening Sequence 1 2 3 4 3 Fastening Sequence 2 1 4 3 4 Screw Torque must be confirmed to be 6 kg cm Fig 6 5 Fig 6 6 Press center of Heatsink when assemble spring screw 1 4 3 2 Fixed shafts of DMD HSG Fixed holes of DMD Press center of Heatsink when assemble spring screw ...

Page 51: ...ws well Fig 6 7 6 6 Assemble BKT LINK Lamp to DMD HSG and lock with screws well Fig 6 8 Fig 6 7 Fig 6 8 6 7 Assemble Sponge Antidust well Fig 6 9 Fig 6 9 Fig 9 10 Screw Screw Fixed shafts of DMD HSG Sponge Anti dust The ponge can t cover the hole of HSG DMD ...

Page 52: ...semble Frame Lens Wide and lock with screws well Fig 6 11 Fig 6 11 6 9 Assemble THERMAL PAD on Frame Lens Wide Fig 6 12 14 Fig 6 12 Fig 6 13 Screws Frame Lens wide Insert TH Pad well This surface must be covered ...

Page 53: ...53 Fig 6 14 6 10 Assemble PL Lens and lock with screws well Fig 6 15 The Assembly direction must be horizontal and do not impact CM Fig 6 16 Fig 6 15 Fig 6 16 1 Concentric Circle Assemble horizontally ...

Page 54: ...ws must be Pre fastening Pre fastening Sequence 1 2 3 Fastening Sequence 2 1 3 Fig 6 17 6 12 Assemble Ring Focus Fig 6 18 6 13 Assemble Cap Lens Fig 6 19 Fig 6 18 Fig 6 19 6 14 Assemble Lamp Module to BKT Link Lamp and then lock with screw well 1 2 3 Ring Focus Cap Lens ...

Page 55: ...el Adjust Foot x1 Free drop Push button Spring Mold in nut 3 Adjust Foot x2 thread Add glue on thread foot Sub_Assy M4 Heat melt nut 2 Sub_Assy M2 5 Heat melt nut 3 Stand off 2 Sub_Assy M3 Heat melt nut 2 Sponge adjust Sponge Align the boss M3 Screw SATURN Adjust Foot raer Follow MP5 Assembly Concept ...

Page 56: ...56 1 2 Upper Case module Rubber keypad KEYPAD DOOR LAMP LED LENS LED LENS Align Pin Please make sure 1 Press all rubber close to upper case 2 After assembled please check rubber surface even ...

Page 57: ... Case ASSY_SUB Heat Melt IR LENS Please make sure IR lens fixed close to front case ASSY_SUB IR_board wire Please make sure IR board fixed close to front case M2 5 heat melt nut direction Mylar for U C light leakage Align these ribs hook use M3 screw to fix it on F C ...

Page 58: ... and Outlet Case module IR LENS Rear Please make sure IR lens fixed close to rear case Inlet Case Module Please notice wire dressing route Notice The align pin must insert to fan 6013 completely Align pin on inlet case ...

Page 59: ...59 Inlet Case Module Fan FAN60 60 13 fan wire direction Outlet Case Module ...

Page 60: ...rn Blower Lamp Box Blower Nozzle Assy_Nozzl Cu plate Opening face outside Thermal breaker Text face outside BKT Screw Louver Lamp Box Please press to bottom and check hook position Lamp connector Door Switch Lamp Box module Door Switch Screws Screw ...

Page 61: ...61 Mylar on BKT lamp box Align the BKT Align the BKT The two pin with heat shrinkage tube away from the lamp box attach tape on lamp box then align the edge secend align the edge first ...

Page 62: ...3 Ballast wire alignment concern Ballast Notice wire cross dressing Wire ballast dressing Lamp box blower Wire under the lamp box Ballast to lamp wire addressing fix the wire at the slot Ballast Mylar EMI ...

Page 63: ... wire alignment 5 Opt Engine assembly alignment Power Board Wire Ballast BOSS 2 BKT ST Lens Bottom OPTICAL ENG The arrow align the line on ST lens Rubber for light leakage on ST lens Mylar ballast align pin Wire Blower ...

Page 64: ...64 6 Common parts assembly notice BKT ST Lens Top Notice Don t press the rubber arrow Notice The Engine screw Priority Notice wire slot Mylar BKT Assy the inlet case before PW BKT Clip on Eng screw 2 ...

Page 65: ...65 Wire clip slot Notice The Bkt Not pressed the part on power board Wire clip Grounding Fan 8025 Fan 9225 Fan 8025 wire Yellow Green wire goes through here ...

Page 66: ...Wire dressing regular and avoid wiring break Wire saddle Fix this screw at first Clip Wire Clip Fix Wire Fan8025 9225 Fix Wire speaker ESD Use clip to bind speaker wire IR wire CW wire Wire Fan6013 Make sure thar the RF wire is below CW wire ...

Page 67: ...mp module assembly notice Rear Case SHD Main Board first assemble back side then front side Push rear cover vertically Upper Case Put upper case vertically Wire ballast Ballast wire insert to main board directly This screw fixed with U C ...

Page 68: ...68 Attach mylar on UC align this edge First Second M3 screw ...

Page 69: ...69 Before fixed screw please check all hooks Notice wire dressing and don t interfere with lamp holder Film lamp exploded ...

Page 70: ...70 9 Overall wire review Notice lamp wire dressing ...

Page 71: ...llast wire 2 Check C W and wire connection 3 Check Main board 4 Check Lamp 5 Check Ballast 1 Check Input Cable 2 Check OSD Source set up 3 Check Main board 1 Check OSD Lamp Hours 2 Check Lamp Door 3 Check Lamp still light or not 4 Check Fan still spin or not 5 Check Thermal status 1 Check Remote module battery 2 Check Remote module 3 Check IR Reciver on Main board 4 Check IR Reciver on IR board 1 ...

Page 72: ...ge SUB HSG 8 Blue Purple Border 1 Refer to Item 2 1 attached below 2 Change CM 3 Change SUB HSG 9 Focus 1 Change Projection Lens 2 Check parallel between PL datum and DMD 10 Dust Clean DMD 11 Horizontal Vertical Strips 1 Check connector between chipBD and MainBD 2 Re install DMD with chipBD 3 Check if any pin of C Spring is missing damaged or dirty 4 Change new ChipBD C Spring 5 Change new DMD 12 ...

Page 73: ...73 Fig 2 1 II Re assemble LP module include LP LP Baffle LP clip 2 Overfill Vertical Adjustment Screw 1 Overfill Horizontal Adjustment Screw ...

Page 74: ...xels on the reset group boundaries that are visibly darker or lighter than the neighboring rows of pixels Pond of Mirrors POM POM is a rectangular array of off state mirrors surrounding the active area Eyecatcher Eyecatcher s are blemishes appearing in the area outside of the Active Area These are due to particles and various DMD window or window aperture defects including digs voids and scratches...

Page 75: ...rojected image test conditions a Test Set degamma shall be linear b Test Set brightness and contrast settings shall be set to nominal c The diagonal size of the projected image shall be a minimum of 60 inches d The projection screen shall be 1X gain e The projected image shall be inspected from an 8 feet minimum viewing distance f The image shall be in focus during all Table 1 tests Test Sequence ...

Page 76: ...conditions of inspection specified in Section 3 3 The rejection basis for all cosmetic DMD defects scratches nicks particles will be the projected image tests referenced in Table 1 4 Devices that meet this image quality specification but are deemed undesirable by the customer may not be returned to TI without prior approval by TI 5 Screens Gray 10 shall not be used as a basis for rejecting a DMD f...

Page 77: ...ment is prepared to be a guide to repair trouble sets some problems happen more frequently are taken as example in it 2 Problems a no power Yes No Yes No No power Is CN701 pin11 5v Check power BD Change main BD Is door SW press down Check lamp door Change power BD ...

Page 78: ... turned on Has lamp wire connect correct Ballast bd between lamp Wire connect certainty Has power wire connect correct Power bd between ballast bd Wire connect certainty Has enable wire connect correct Main bd to ballast bd Wire connect certainty No Yes A ...

Page 79: ... wire connect correct main bd to ballast bd Wire connect certainty No Change color wheel Has color wheel operation normally Yes No Yes If change ballast bd lamp can be Turned on or not No Change lamp Yes Change ballast bd ...

Page 80: ... 5 second L OFF flashing Power button OFF Cooling completed Standby Mode ON Firmware Download ON ON Thermal sensor error T2 85 Lamp Over Temperature OSD shows Projector Overheated ON ON Thermal sensor error T1 40 OSD shows Projector Overheated ON ON Fan lock error OSD shows red Fan Fail Will automatically turn off soon 0 5 second H On 0 5 second L Off flashing ON Lamp error Lamp ballast ON ON Colo...

Page 81: ... 4 Speed Error Lens FAN SPEED ERROR SPEED OVER 20 Sensor 1 Open Error Main Board SENSOR ERROR DETECT Sensor 1 Sensor 2 Open Error Power board SENSOR ERROR N A Sensor 1 Short Error Main Board SENSOR ERROR DETECT Sensor 1 Sensor 2 Short Error Power board SENSOR ERROR N A Temperature 1 Error over limited temperature DETECT Sensor 1 Temperature 2 Error over limited temperature N A FANIC 1 I2C ERROR I2...

Page 82: ...f before connection Power on the computer first and then plug the power cord of the projector It may cause Com port incorrect function if you do not follow this instruction Adapters may be necessary depending on the PC connected to this projector Please contact with your dealer for further details 2 Hardware connection Download cable 1 Pin assignment for this two end ...

Page 83: ...83 Interface Settings RS 232 protocol Baud Rate 115200 bps Data Length 8 bit Parity Check None Stop Bit 1 bit Flow Control None Command Category Refer to Appendix A ...

Page 84: ...84 Adjustment Alignment Procedure Content 1 Color Wheel Delay Alignment 2 Overfill adjustment 3 PC Alignment Procedure ...

Page 85: ...ing gray pattern to smooth 32 Gray pattern 2 Overfill adjustment 1 Full White Pattern is suggested for this alignment 2 Adjust 2 LP alignment Screws upper side lower front side of Optical Engine behind Color Wheel 3 Alignment Criteria is to adjust these 2 screws until No Dark Edges and No Shadows can be observed in image ...

Page 86: ...nge Timing and pattern of pattern generator 3 Timing 1024 768 60Hz XGA 4 Pattern As Figure1 A near white color 240 240 240 and a near black color 16 16 16 5 Light on projector 6 Set user OSD values to default 7 Enter factory mode 8 Set Factory values to default 9 Press Calibration RGB to let the black level to just distinguish and the light output of white level to just max 10 Check the 32 levels ...

Page 87: ...87 Chapter 5 FRU List Exploded Diagram Module 1 Total Exploded View ...

Page 88: ...88 ...

Page 89: ...89 Module 2 ASSY UPPER CASE ...

Page 90: ...90 Module 3 ASSY LOWER CASE ...

Page 91: ...91 Module 4 ASSY FRONT CASE ...

Page 92: ...LOAD 6K J900Q 001 S5201M BOARD BALLAST 55 JBJ0Q 002 S5201M BOARD POWER BOARD 55 JBG0Q 002 S5201M BOARD MAIN BOARD 55 JBG0Q 001 S5201M BOARD RF BOARD 55 JBG0Q 004 S5201M BOARD EXTEND BOARD WITH USB LAN CONN 55 JBG0Q 005 S5201M CABLE POWER CORD EUR 27 LBJ0Q 001 S5201M CABLE POWER CORD UK 27 LDW0Q 001 S5201M CABLE D SUB CABLE 50 J900Q 001 S5201M CABLE RCA CABLE 50 J900Q 002 S5201M CABLE POWER CORD SW...

Page 93: ...BLE POWER BOARD TO BALLAST 50 JBG0Q 003 S5201M CABLE CABLE M B TO RF BOARD 50 JBG0Q 004 S5201M CASE COVER BR ACKET ASSEMBLY FOCUS RING 60 K140Q 007 S5201M CASE COVER BR ACKET ASSEMBLY INLET CASE 60 K140Q 002 S5201M CASE COVER BR ACKET ASSEMBLY OUTLET CASE 60 K140Q 003 S5201M CASE COVER BR ACKET ASSEMBLY FRONT CASE W O IR BOARD SATURN10 2 60 K140Q 009 S5201M CASE COVER BR ACKET ASSEMBLY LAMP DOOR 6...

Page 94: ...0Q 001 S5201M DIGITAL LIGHT DEVICE COLOR WHEEL MODULE W SENSOR BD CABLE 57 JBG0Q 001 S5201M DIGITAL LIGHT DEVICE LENS 57 K140Q 002 S5201M DIGITAL LIGHT DEVICE DMD CHIP 57 K110Q 001 S5201M DIGITAL LIGHT DEVICE COLOR WHEEL MODULE W SENSOR BD CABLE 57 JBG0Q 001 S5201M DIGITAL LIGHT DEVICE Lamp Module for S5201M OSRAM EC JBG00 001 S5201M DIGITAL LIGHT DEVICE ENGINE MODULE 57 JBG0Q 002 S5201M FAN FAN X...

Page 95: ...OUS RUBBER ADJFOOT PAD 47 K140Q 001 S5201M MISCELLANEOUS FILM LAMP EXPLODE SATURN4 47 K140Q 002 S5201M MISCELLANEOUS LENS IR REAR 47 JBG0Q 001 S5201M SPEAKER SPEAKER 140MM 23 K140Q 003 S5201M SPEAKER SPEAKER 120MM 23 K140Q 004 S5201M ACCESSORY INTERACTIVE PEN FOR S5201M WITH BROWN BOX JZ JBG00 002 Note The updated P N refers to latest Spare Part List ...

Page 96: ...96 Appendix A Code List IR RS232 DDC Data 1 Remonte control code 1 IR Code a IR setting value Frequency 38kHz Protocal NEC format b IR command code Customer code 0813 ...

Page 97: ... 18 0 IR 019 Source Composite Video support 19 0 IR 020 Source Component Video support 20 0 IR 021 Aspect ratio 16 9 support 21 0 IR 022 Aspect ratio 4 3 support 22 0 IR 023 Volume support 23 0 IR 024 Volume support 24 0 IR 025 Brightness support 25 0 IR 026 Contrast support 26 0 IR 027 Color Temperature support 27 0 IR 028 Source Analog RGB for DVI Port Unsupport 28 0 IR 029 Source Analog YPbPr f...

Page 98: ... name support 2 Res XXXXX Return the Native display resolution support 3 Name XXXXXXXX Return the company name support Lamp command type Projector receives commands NO Code character Function feature Note 1 0 Lamp Query the lamp ON OFF support 2 0 Lamp Query the lamp hours support Lamp command type Projector transmits commands NO Code character Function feature Note 1 Lamp 0 Return Lamp OFF status...

Page 99: ..._______ ACR 0AH 0BH Product ID Code ______________________________ 1116 0CH 0FH Last 5 Digits of Serial Number _______________ 00001 10H Week of Manufacture __________________________ 01 11H Year of Manufacture __________________________ 2010 12H EDID Version Number __________________________ 1 13H EDID Revision Number _________________________ 3 14H VIDEO INPUT DEFINITION Analog Signal 0 700 0 30...

Page 100: ...ontal Active Count 1024 pixels Blanking Count 320 pixels Sync Offset 24 pixels Sync Pulse Width 136 pixels Border 0 pixels Frequency 48 36 kHz Vertical Active Count 768 lines Blanking Count 38 lines Sync Offset 3 lines Sync Pulse Width 6 lines Border 0 lines Frequency 60 00 Hz Digital Separate Horizontal Polarity Vertical Polarity ___________________________________________________________________...

Page 101: ...__ ACR 0AH 0BH Product ID Code ______________________________ 1116 0CH 0FH Last 5 Digits of Serial Number _______________ 00001 10H Week of Manufacture __________________________ 01 11H Year of Manufacture __________________________ 2010 12H EDID Version Number __________________________ 1 13H EDID Revision Number _________________________ 3 14H VIDEO INPUT DEFINITION Digital Signal 15H Maximum Ho...

Page 102: ...nking Count 320 pixels Sync Offset 24 pixels Sync Pulse Width 136 pixels Border 0 pixels Frequency 48 36 kHz Vertical Active Count 768 lines Blanking Count 38 lines Sync Offset 3 lines Sync Pulse Width 6 lines Border 0 lines Frequency 60 00 Hz Digital Separate Horizontal Polarity Vertical Polarity ______________________________________________________________________ 48H 59H Detailed Timing Descri...

Page 103: ..._____________________________________________________________ Extended Block Type CEA 861D Detailed Timing Blocks start at Byte 26H Native Format 0x1 03H DTV Basic Audio 03H YCbCr 4 4 4 03H YCbCr 4 2 2 Video Short Block Description 05H 720 1440 x 480 I 59 94 60Hz 4 3 06H 720 x 480 P 59 94 60Hz 4 3 07H 720 1440 x 576 I 50Hz 4 3 08H 720 x 576 P 50Hz 4 3 09H 1280 x 720 P 59 94 60Hz 16 9 0AH 1280 x 72...

Page 104: ...ode Interlaced Normal Display No Stereo Horizontal Active Count 1920 pixels Blanking Count 280 pixels Sync Offset 88 pixels Sync Pulse Width 44 pixels Border 0 pixels Frequency 33 75 kHz Vertical Active Count 540 lines Blanking Count 22 lines Sync Offset 2 lines Sync Pulse Width 5 lines Border 0 lines Frequency 60 05 Hz Digital Separate Horizontal Polarity Vertical Polarity _______________________...

Page 105: ...8 pixels Sync Pulse Width 124 pixels Border 0 pixels Frequency 15 73 kHz Vertical Active Count 240 lines Blanking Count 22 lines Sync Offset 4 lines Sync Pulse Width 3 lines Border 0 lines Frequency 60 05 Hz Digital Separate Horizontal Polarity Vertical Polarity 7FH CheckSum Valid ...

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