- 1 3 -
CAUTION
1) Check lubrication gauge for proper reading (only for 6VK) .
2) Check spindle, coolant motor (only for 6VK), powerfeeds (only for 6VK) and
other parts for abnormal noises.
3) Check the motor lubrication and sliding parts for evidence of proper lubrication.
4) Check safety covers and safety devices for proper operation (optional
accessories) .
2)
Check belt tension. Replace any belt that has become str etched with a fres h
matching belt .
1-4-3.
Warm-up
1) Warm up machine, espec ially the spindle and lubrication pump by running the m
for 10 to 20 minutes at about half or one -third the maximum speed in dicated on the
manual.
2) This self-warming -up program should activate each machine’s component t o
operate. At the same time please check their operations’ correctness.
3) Be particularly careful to warming u p the spindle, which can turn up to 45 00rpm.
If the machine is used for actual machining immediately after spindle start,
following a long idle p eriod, sliding parts such as bearings may be worn due to lack
of lubrication oil. Also, thermal expansion of the machine’s components can
jeopardize machining accuracy. To prevent this from happening, always warm the
machine up.
1-4-4.
Preparations
WARNING
1)
Tooling should conform to the machine specification and dimensions’ types.
2)
Seriously worn -out tools can cause injuries. Replace all such tools with new
ones before intended operation.
3)
The work area should be adequately lighted to allow for safety checks.
4)
Tools and other items around the machine or equipment should be stored t o
ensure good footing and clear aisles.
5)
Tools or any items mu st not be place on the head housing, table, ram and other
similar places.
CAUTION
1)
Tool lengths should be within specified tolera nces to prevent interference.
2)
After installing a n ew tool, please make a trial cut .
Summary of Contents for e-mill 3VK
Page 37: ... 36 e mill 3VK Figure 7 Lifting method of e mill 3VK ...
Page 38: ... 37 e mill 3VKH e mill 5VK Figure 8 Lifting method of e mill 3VKH e mill 5VK ...
Page 41: ... 40 e mill 3VKH e mill 5VK Figure 11 Installation layout ...
Page 42: ... 41 e mill 6VK Figure 12 Installation layout ...
Page 45: ... 44 4 6 Wiring Diagram A Regular Circuit Diagram for 3VS 3VSII 3VK 3VKH 5VK ...
Page 46: ... 45 ...
Page 47: ... 46 ...
Page 48: ... 47 ...
Page 49: ... 48 The Control Panel ...
Page 51: ... 50 Electric Cabinet Layout ...
Page 52: ... 51 Electric Component List ...
Page 53: ... 52 B Regular Circuit Diagram for 6VK ...
Page 54: ... 53 ...
Page 55: ... 54 ...
Page 58: ... 57 Electric Cabinet Layout ...
Page 59: ... 58 ...
Page 61: ... 60 C UL Electric Diagram for 3VS 3VSII 3VK 3VKH 5VK ...
Page 62: ... 61 ...
Page 64: ... 63 Electric Cabinet Layout ...
Page 65: ... 64 Electric Component List ...
Page 66: ... 65 D UL Electric Diagram for 6VK ...
Page 67: ... 66 ...
Page 70: ... 69 Electric Cabinet Layout ...
Page 71: ... 70 ...
Page 72: ... 71 Electric Component List ...
Page 73: ... 72 ...
Page 75: ... 74 ...
Page 76: ... 75 UL listing electrical part list for e mill 3VS 3VSII 3VK 3VKH 5VK 6VK ...
Page 77: ... 76 ...
Page 78: ... 77 F Amendment of UL Parts List File No TR14101501 Date 4 11 19 ...
Page 85: ... 84 5 6 MSDS for Lubricant in Lubrication Pump ...
Page 86: ... 85 ...
Page 87: ... 86 ...
Page 88: ... 87 ...
Page 89: ... 88 ...
Page 90: ... 89 ...
Page 91: ... 90 ...
Page 110: ... 109 B For regular e mill 6VK ...
Page 111: ... 110 C For UL listing e mill 3VS 3VSII 3VK 3VKH 5VK ...
Page 112: ... 111 D For UL listing e mill 6VK ...
Page 118: ... 117 8 1 3HP MILLING HEAD ...
Page 120: ... 119 3HP MILLING HEAD ...
Page 122: ... 121 3HP MILLING HEAD ...
Page 124: ... 123 3HP MILLING HEAD ...
Page 126: ... 125 3HP MILLING HEAD ...
Page 128: ... 127 8 2 3HP Head Top Housing ...
Page 130: ... 129 3HP Head Top Housing ...
Page 132: ... 131 8 3 3HP Head Back Gear ...
Page 134: ... 133 3HP Head Back Gear ...
Page 136: ... 135 3HP Head Back Gear ...
Page 138: ... 137 8 4 5HP MILLING HEAD HAND FEED ASS Y ...
Page 140: ... 139 5HP MILLING HEAD HAND FEED ASS Y ...
Page 142: ... 141 8 5 5HP MILLING HEAD SPINDLE ASS Y ...
Page 144: ... 143 8 6 5HP MILLING HEAD AUTO FEED ASS Y ...
Page 146: ... 145 5HP MILLING HEAD AUTO FEED ASS Y ...
Page 148: ... 147 5HP MILLING HEAD AUTO FEED ASS Y ...
Page 150: ... 149 8 7 5HP E mill HEAD TOP HOUSING ...
Page 152: ... 151 5HP E mill HEAD TOP HOUSING ...
Page 154: ... 153 8 8 5HP E mill HEAD BACK GEAR ...
Page 156: ... 155 5HP E mill HEAD BACK GEAR ...
Page 158: ... 157 8 9 3VS 3VSII Basic Machine ...
Page 160: ... 159 3VS 3VSII Basic Machine ...
Page 162: ... 161 3VS 3VSII Basic Machine ...
Page 164: ... 163 3VS 3VSII Basic Machine ...
Page 166: ... 165 8 10 3VK Basic Machine ...
Page 168: ... 167 3VK Basic Machine ...
Page 170: ... 169 3VK Basic Machine ...
Page 172: ... 171 3VK Basic Machine ...
Page 174: ... 173 8 11 3VKH Basic Machine ...
Page 176: ... 175 3VKH Basic Machine ...
Page 178: ... 177 3VKH Basic Machine ...
Page 180: ... 179 3VKH Basic Machine ...
Page 182: ... 181 8 12 5VK Basic Machine ...
Page 184: ... 183 5VK Basic Machine ...
Page 186: ... 185 5VK Basic Machine ...
Page 188: ... 187 5VK Basic Machine ...
Page 190: ... 189 8 13 6VK Basic Machine ...
Page 192: ... 191 6VK Basic Machine ...
Page 194: ... 193 6VK Basic Machine ...
Page 196: ... 195 8 14 3VS 3VSII 3VK 3VKH 5VK Leadscrew Assembly ...
Page 198: ... 197 8 15 6VK Leadscrew Assembly ...
Page 200: ... 199 6VK Leadscrew Assembly ...