Acer e-mill 3VK Operation Manual Download

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B. For regular e -mill 6VK

Summary of Contents for e-mill 3VK

Page 1: ...n Machine Tool Manufacturing Inc No 101 506 Lane Seng Tso Road Seng Karng District Taichung City Taiwan Tel 886 4 2520 4120 Fax 886 4 2520 4123 CA Springwood Industrial Inc 2320 E Valencia Drive Fullerton CA 92831 Tel 714 871 5558 Fax 714 871 5554 NJ Klim Industrial Inc 244 N Randolphville Rd Piscataway NJ 08854 Tel 732 752 9100 Fax 732 752 9101 Revised 4 18 19 ...

Page 2: ...ty high accuracy versatility etc In order to achieve the highest possible performance from our machines we expect all operators and those concerned with maintenance to READ THIS MANUAL CAREFULLY BEFORE STARTING This manual explains machine operation inspection maintenance lubrication and set up procedures We hope all operators will consult this Manual for their safety and the machine s ...

Page 3: ...ing a job 15 1 4 9 Safety devices 16 1 4 10 Maintenance operation preparations 16 1 4 11 Maintenance operation 16 1 4 12 Unit operation is begun after maintenance 17 1 5 Warning Signs On The Machine 17 2 SPECIFICATION 20 2 1 Machine Specification 20 2 2 Milling Head Specification 30 2 3 Features Description of Machines 31 3 UNCRATING CLEANING 34 4 INSTALLATION 34 4 1 Lifting Machine 35 4 2 Solid F...

Page 4: ...6 6 Power Feed Engagement Crank 96 6 7 Quill Feed Selector 96 6 8 Feed Reverse Knob 96 6 9 Manual Feed Handwheel 96 6 10 Feed Control Lever 97 6 11 Quill Feed Handle 97 6 12 Quill Stop Knob 97 6 13 Micrometer Adjusting Nut 97 6 14 Quill Lock 97 6 15 Ram Position 98 6 16 Clamping Table Saddle and Knee 98 6 17 Operation Recommendations 100 6 18 Safety Accessories for All Models 102 7 MAINTENANCE 103...

Page 5: ...sing 127 8 3 3HP Head Back Gear 131 8 4 5HP Milling Head Hand Feed Ass y 137 8 5 5HP Milling Head Spindle Ass y 141 8 6 5HP Milling Head Auto Feed Ass y 143 8 7 5HP e mill Head Top Housing 149 8 8 5HP e mill Head Back Gear 153 8 9 3VS 3VSII Basic Machine 157 8 10 3VK Basic Machine 165 8 11 3VKH Basic Machine 173 8 12 5VK Basic Machine 181 8 13 6VK Basic Machine 189 8 14 3VS 3VSII 3VK 3VKH 5VK Lead...

Page 6: ...dations for most common operations on a milling machine Additional safety measures may be required for your particular application Therefore manufacturer makes no warranty or representation as the absolute correctness of sufficiency of the instructions 1 1 General Safety Instructions For Operating The Machine 1 The best defense against injuries on a milling machine is to be alert Never initiate a ...

Page 7: ...o not paint alter deface or remove any warning plates from the machine 10 Report any loose worn or broken parts to your supervisor The same action should be taken if any unusual noise or machine action occurs 11 Never operate the machine after taking strong medication using non prescription drugs or consuming alcoholic beverages Persons with illness which might cause dizziness or fainting should n...

Page 8: ...force which may allow the work piece to fly out of the jaws Excessive pressure can also damage a power vise which could cause a loss of jaw force The gripping force of a power vise can be diminished as much as 50 because of lacking of lubrication or periodic cleaning Components of a vise are subject to wear and damage which also can lessen gripping force Oil the vise at the beginning of every shif...

Page 9: ...tting force is too greater 10 If a work piece is extended from the vise a distance of 3 to 4 times of its capacity without being supported by other means poor cutting finish will normally occur Under no circumstances extend an unsupported workpiece more than this amount without supporting with other devices Doing so can cause the part to bend or break or flying out 1 2 Maintenance Safety Instructi...

Page 10: ... will avoid possible serious accidents resulting from ground currents which might otherwise flow thru the milling machine and damage an electrical component or device within the electric cabinet 2 Be careful when using concrete reinforcing rods as grounding points These reinforcing rods often are used to ground equipment because they usually offer a resistance to ground of less than 100 ohms In do...

Page 11: ...ive dust acid fumes corrosive gases and salt 6 It should be avoided to expose the machine to direct sunlight or he at rays which can change the surrounding temperature 7 Avoid exposing the milling machine to abnormal vibration If it is difficult to observe or meet these conditions please contact us immediately 1 4 Safety Precaution This machine is provided with a number of safety devices to protec...

Page 12: ...enough to prevent accidents Articles should be prevented from slipping off the bench surface 8 If a job is to be done by two or more persons coordinating signals should be given at each step of the operation Unless a signal is given and acknowledged the next step should not be taken CAUTION 1 In the event of power failure turn off the main circuit breaker immediately 2 Use the recommended lubrican...

Page 13: ...ort circuit will not occur 3 Each sliding part must be freshly lubricated before starting to operate the machine after unpacking or keeping the machine idle for a long period several months or more For initial lubrication and so forth please keep lubricating oil pump working until oil oozes out from wipers Contact manufacturer s service station in connection with what procedure should be taken sin...

Page 14: ...p the spindle which can turn up to 4500rpm If the machine is used for actual machining immediately after spindle start following a long idle period sliding parts such as bearings may be worn due to lack of lubrication oil Also thermal expansion of the machine s components can jeopardize machining accuracy To prevent this from happening always warm the machine up 1 4 4 Preparations WARNING 1 Toolin...

Page 15: ...uch a cutting work piece or spindle with bare hands or in any other way 10 While a work piece is cutting do not wipe it off or remove chips with a cloth or by hand Always stop the machine first and then use a brush and a sweeper 11 Use a brush to remove chips from the tool tip not with bare hands 12 Stop the machine whenever installing or removing a tool 13 Whenever machining magnesium alloy parts...

Page 16: ...ease turn off the power switch on the operation panel and the main circuit breaker 1 4 8 Completing a job CAUTION 1 Always clean the machine or equipment Remove and dispose of chips and clean cover guard and windows etc 2 Do not clean the machine or equipment before it has been stopped 3 Return each machine component to its initial condition 4 Check wipers for breakage Replace broken wipers 5 Chec...

Page 17: ... maintenance manual and fully understand the principles constructions and precautions involved 1 4 11 Maintenance operation DANGER 1 Those not engaged in the maintenance work should not operate the main circuit breaker or the control power ON switch on the operation or control panel For this purpose Do not touch the switch maintenance operation in progress or similar marking should be indicated on...

Page 18: ...ation is begun after maintenance WARNING 1 Arrange tools and items in order around the working area to achieve easy maintenance and clean working environment Wipe water and oil off and provide safe working environments 2 All parts and waste oil should be removed by the operator and placed them fa r enough away from the machine to be safe CAUTION 1 The maintenance person should make sure that the m...

Page 19: ... 18 Labels are numbered as above The label positions for e mill 3VS 3VSII 3VK 3VKH and 5VK are indicated on the photo by numbers Model machine shown is e mill 3VK ...

Page 20: ... 19 The label positions for e mill 6VK are indicated on the photo by numbers Note Label 1 for 5VK is also located at the shown position ...

Page 21: ...1 Machine Specification e mill 3VS e mill 3VSII A B C D E F Min 51 8 3 4 2 1 2 0 6 3 4 1295mm 222mm 64mm 171mm Max 88 63 20 3 4 18 1 2 12 18 3 4 2235mm 1600mm 527mm 470mm 305mm 476mm Figure 1 Principal Dimension of 3VS 3VSII ...

Page 22: ...x Weight of Workpiece 750 lbs 340 kgs Table Overall Sizes 9 x 42 in 229 x 1067mm 9 x 49 in 229 x 1245mm T Slots 3 on 2 1 2 in 64mm centers T Slot Size 5 8 in 16mm Height above floor max 48 5 8 in 1235mm Milling Feed Rate Power Optional Please see Chart Space and Weight Floor Area 7 x 10 ft 2 1 x 3 1m Height 87 in 2210mm Net Weight 2330 lbs 1060kgs 2380 lbs 1080kgs Shipping Weight 2530 lbs 1150kgs ...

Page 23: ... 22 e mill 3VK A B C D E F Min 56 11 1 4 2 1 2 1 4 1422mm 285mm 64mm 102mm Max 88 78 35 1 4 18 1 2 18 27 2235mm 1981mm 895mm 470mm 458mm 686mm Figure 2 Principal Dimension of 3VK ...

Page 24: ...n 1 in 25 4mm Max Weight of Workpiece 850 lbs 386 kgs Table Overall Sizes 10 x 50 in 254 x 1270mm T Slots 3 on 2 1 2 in 64mm centers T Slot Size 5 8 in 16mm Height above floor max 48 5 8 in 1235mm Milling Feed Rate Power Optional Please see Chart Space and Weight Floor Area 7 x 10 ft 2 1 x 3 1m Height 96 in 2438mm Net Weight 3300 lbs 1500kgs Shipping Weight 3498 lbs 1590kgs Power Electrical Supply...

Page 25: ... 24 e mill 3VKH A B C D E F Min 56 11 1 4 2 1 2 1 4 1422mm 285mm 64mm 102mm Max 94 79 35 1 4 22 1 2 18 27 2388mm 2007mm 895mm 572mm 533mm 686mm Figure 3 Principal Dimension of 3VKH ...

Page 26: ...ight of Workpiece 850 lbs 386 kgs Table Overall Sizes 10 x 50 in 254 x 1270mm 10 x 54 in 254 x 1372mm T Slots 3 on 2 1 2 in 64mm centers T Slot Size 5 8 in 16mm Height above floor max 51 5 8 in 1311mm Milling Feed Rate Power Optional Please see Chart Space and Weight Floor Area 7 x 10 ft 2 1 x 3 1m Height 96 in 2439mm Net Weight 3550 lbs 1614kgs 3700 lbs 1682kgs Shipping Weight 3749 lbs 1704kgs 38...

Page 27: ... 26 e mill 5VK A B C D E F Min 2 2 1 4 50mm 57mm Max 22 1 2 23 3 4 572mm 603mm Figure 4 Principal Dimension of 5VK ...

Page 28: ...ght of Workpiece 850 lbs 386 kgs Table Overall Sizes 10 x 50 in 254 x 1270mm 10 x 54 in 254 x 1372mm T Slots 3 on 2 1 2 in 64mm centers T Slot Size 5 8 in 16mm Height above floor max 51 5 8 in 1311mm Milling Feed Rate Power Optional Please see Chart Space and Weight Floor Area 7 x 10 ft 2 1 x 3 1m Height 96 in 2439mm Net Weight 3750 lbs 1705kgs 3900 lbs 1773kgs Shipping Weight 3949 lbs 1795kgs 409...

Page 29: ... 28 e mill 6VK A B C D E F Min 2 2 1 4 50mm 57mm Max 22 1 2 23 3 4 572mm 603mm Figure 5 Principal Dimension of 6VK ...

Page 30: ...e min 3 2 7 in 84mm Max Weight of Workpiece 1100 lbs 500 kgs Table Overall Sizes 11 3 4 x 59 in 300 x 1500mm T Slots 3 on 2 1 2 in 64mm centers T Slot Size 5 8 in 16mm Height above floor max 52 in 1321mm Milling Feed Rate Power Optional Please see Chart Space and Weight Floor Area 7 x 10 ft 2 1 x 3 1m Height 95 in 2413mm Net Weight 4960 lbs 2255kgs Shipping Weight 5181 lbs 2355kgs Power Electrical...

Page 31: ...ll Travel 5 127mm Quill Diameter 3 375 86mm 3 94 100mm Spindle Taper R 8 NST ISO 40 Spindle Diameter 2 677 68mm 3 5 89mm Spindle Feed Rate 0 0015 rev 0 038mm 0 003 rev 0 076mm 0 006 rev 0 152mm Drill Capacity Manual Power Ф 0 875 22mm Ф 1 25 32mm Ф 0 37 9 4mm Ф 0 625 16mm Boring Capacity Ф 6 125 4mm Ф 8 200mm Milling Capacity 2 0 in3 min 2 5 in3 min Spindle to Column Minimum Maximum 4 101 6mm 20 5...

Page 32: ...Adaptor 10 One shot Lube 19 Column Dovetail Way 2 Ram 11 Knee Crank Handle 20 Spindle 3 Turret 12 Dish in Base 21 Head Housing 4 Column 13 Pedestal 22 Control Panel 5 Electric Cabinet 14 Knee 23 Spindle Motor 6 Table Dovetail Way 15 Saddle Crank Handle 24 Saddle Lock 7 Table Crank Handle 16 Table Lock 25 Saddle 8 Knee Lock 17 Table 9 Knee Dovetail Way 18 Table Stop Bracket ...

Page 33: ... Dovetail Way 2 Ram 11 Knee Crank Handle 20 Spindle 3 Turret 12 Dish in Base 21 Head Housing 4 Column 13 Pedestal 22 Control Panel 5 Electric Cabinet 14 Knee 23 Spindle Motor 6 Table Dovetail Way 15 Saddle Crank Handle 24 Front Bellow Cover 7 Table Crank Handle 16 Table Lock 25 Back Roller Cover 8 Knee Lock 17 Table 26 Saddle Lock 9 Knee Dovetail Way 18 Table Stop Bracket 27 Saddle ...

Page 34: ...ble Stop Bracket 4 Coolant Nozzle 14 Pedestal 24 Column Square Way 5 Column 15 Knee Crank Handle 25 Spindle 6 Table Dovetail Way 16 Elevation Motor 26 Operation Panel 7 Saddle Lock 17 Saddle Powerfeed 27 Head Housing 8 Knee Lock 18 Saddle Crank Handle 28 Control Panel 9 Table Powerfeed 19 Saddle Knee Square Way 29 Spindle Motor 10 Table Crank Handle 20 Saddle 30 Electric Cabinet 31 Knee ...

Page 35: ...knee saddle or ram until all slideways have been well cleaned and lubricated Then by hand move table saddle and knee to limit stop in one direction Clean and lubricate exposed ways and then move each unit to the opposite limit stop and similarly clean lubricate the exposed ways Loosen bolts to unlock ram and move forward and backward the full length to clean and lubricate 4 INSTALLATION Loosen fou...

Page 36: ...cing a sling under the ram Sling is made from polyester webbing and flat nylon 2 wide 1 5 thickness 8 meters length and rated breaking strength at 4 400lbs or 2 000kgs Note Position of ram and table when lifting with a sling e mill 3VS 3VSII e mill 6VK Figure 6 Lifting method of e mill 3VS e mill 6VK ...

Page 37: ... 36 e mill 3VK Figure 7 Lifting method of e mill 3VK ...

Page 38: ... 37 e mill 3VKH e mill 5VK Figure 8 Lifting method of e mill 3VKH e mill 5VK ...

Page 39: ...of any unevenness in the concrete as well as to provide a solid foundation at all points When setting machine on a floor that has any surface irregularities shims should be used to correct this condition to the greatest extent possible See figure illustrated for installation layout e mill 3VS e mill 3VSII Figure 9 Installation layout ...

Page 40: ...TO OFF CENTER LOADING Before securing machine to floor i e tightening hold down bolts make certain all four corners are making contact with floor after machine is leveled If above condition is not met it is possible to twist the column and put a bind into the ways e mill 3VK Figure 10 Installation layout ...

Page 41: ... 40 e mill 3VKH e mill 5VK Figure 11 Installation layout ...

Page 42: ... 41 e mill 6VK Figure 12 Installation layout ...

Page 43: ... ball crank handles are sometimes turned to face the machine In this case the handles should be reversed before opera tion 4 5 Connecting Power Supply To connect the machine to the plant s power source please have a qualified electrician proceed as follows 1 Check required machine voltage against power source to ensure it is compatible with the power supply ...

Page 44: ...is in compliance with all local electrical codes and safety regulations 3 Check for correct spindle rotation In the HIGH SPEED range the spindle should rotate clockwise when viewed from the top of the machine NOTE DRUM SWITCH AND HI NEUTRAL LO LEVER MUST BE IN HI RANGE ...

Page 45: ... 44 4 6 Wiring Diagram A Regular Circuit Diagram for 3VS 3VSII 3VK 3VKH 5VK ...

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Page 49: ... 48 The Control Panel ...

Page 50: ... 49 Control Panel Item Part Description QTY 1 9500 Emergency Switch 1 2 9501 F R Switch 1 3 9502 Variable Resistor 1 4 9503 2 Digital Counter 1 ...

Page 51: ... 50 Electric Cabinet Layout ...

Page 52: ... 51 Electric Component List ...

Page 53: ... 52 B Regular Circuit Diagram for 6VK ...

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Page 56: ...ption of Control Panel 1 Emergency Stop Switch 2 Spindle Start Switch 3 Spindle Stop Switch 4 X Y Axis Start Switch 5 X Y Axis Stop Switch 6 Up Start Button 7 Down Start Button HL Indicator Light Power CS1 Coolant Switch On Off ...

Page 57: ... 56 Second Operation Panel Control Panel Item Part Description QTY 1 9500 Emergency Switch 1 2 9501 F R Switch 1 3 9502 Variable Resistor 1 4 9503 2 Digital Counter 1 ...

Page 58: ... 57 Electric Cabinet Layout ...

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Page 60: ...W AC 110V W NHD 27 LS1 Trip Spindle Limit Switch TZ7311 10A 250VAC TEND 28 LS2 Forward Limit Switch KZ 5109 250V 15A CHANGXIN 29 LS3 Reverse Limit Switch KM 1308 250V 15A CHANGXIN 30 LS4 Reverse Limit Switch KM 1308 250V 15A CHANGXIN 31 MS1 Spindle Motor 230V 460V 5HP 230V 460V 3 7KW ACER 32 MS2 Coolant Motor 230V 460V 1 8HP 230V 460V 0 93KW FLAIR 33 MS4 Up down Motor 230V 460V 2HP 230V 460V 1 492...

Page 61: ... 60 C UL Electric Diagram for 3VS 3VSII 3VK 3VKH 5VK ...

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Page 63: ... 9501 F R Switch 1 3 9502 Variable Resistor 1 4 9503 2 Digital Counter 1 Input power at 230V 3P 60HZ the power disconnect breaker is at 25A wiring must be 3 5mm2 or greater Input power at 460V 3P 60HZ the power disconnect breaker is at 20A wiring must be 3 5mm2 or greater ...

Page 64: ... 63 Electric Cabinet Layout ...

Page 65: ... 64 Electric Component List ...

Page 66: ... 65 D UL Electric Diagram for 6VK ...

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Page 68: ...xis Start Switch 5 X Y Axis Stop Switch 6 Up Start Button 7 Down Start Button HL Indicator Light Power CS1 Coolant Switch On Off Input power at 230V 3P 60HZ the power disconnect breaker is a t 25A wiring must be 3 5mm2 or greater Input power at 460V 3P 60HZ the power disconnect breaker is at 20A wiring must be 3 5mm2 or greater ...

Page 69: ... 68 Second Operation Panel Control Panel Item Part Description QTY 1 9500 Emergency Switch 1 2 9501 F R Switch 1 3 9502 Variable Resistor 1 4 9503 2 Digital Counter 1 ...

Page 70: ... 69 Electric Cabinet Layout ...

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Page 72: ... 71 Electric Component List ...

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Page 74: ... 73 E Electrical Part List with Part Number Listed Regular electrical part list for e mill 3VS 3VSII 3VK 3VKH 5VK 6VK ...

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Page 76: ... 75 UL listing electrical part list for e mill 3VS 3VSII 3VK 3VKH 5VK 6VK ...

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Page 78: ... 77 F Amendment of UL Parts List File No TR14101501 Date 4 11 19 ...

Page 79: ...er through vertical adjusting worm shaft Loosen four locknuts but leave some drag for fine adjustment To square head to table in the longitudinal axis moun t indicator as shown in Figure Figure 13 Head alignment Y X axes NOTE WHEN SETTING HEAD ALIGNMENT AS IN FIGURES IT SHOULD BE NOTED THAT THE TABLE IS DESIGNED TO BE SLIGHTLY HIGHER IN FRONT USUALLY ABOUT 0005 For model 5VK 6VK to set head square...

Page 80: ...rew Shell Carnea Oil 41 twice weekly D Motors are greased for life of bearings 5 1 Lubrication System of e mill 3VS and 3VSII Item Part Description Item Part Description 1 9001 Hand Oiler 2 9002 Aluminum Pipe 4mm 3 9004 A4 Distributing Joint 4 9022 Elbow Joint 5 9006 Flexible Oil Tube 410mm 6 9024 A8 Distributing Joint 7 9005 Oil Check Valve ST1 8 9008 Oil Check Valve ST2 9 9007 Oil Check Valve ST...

Page 81: ... Description 1 9001 Hand Oiler 2 9002 Aluminum Pipe 4mm 3 9004 A4 Distributing Joint 4 9022 Elbow Joint 5 9060 Flexible Oil Tube 500mm 6 9009 A12 Distributing Joint 7 9005 Oil Check Valve ST1 8 9008 Oil Check Valve ST2 9 9007 Oil Check Valve ST4 10 9010 Oil Check Valve ST5 ...

Page 82: ... 1 9001 Hand Oiler 2 9001 Aluminum Pipe 4mm 3 9021 A4 Distributing Joint 4 9004 A3 Distributing Joint 5 9022 Elbow Joint 6 9060 Flexible Oil Tube 500mm 7 9009 A12 Distributing Joint 8 9005 Oil Check Valve ST1 9 9008 Oil Check Valve ST2 10 9007 Oil Check Valve ST4 11 9010 Oil Check Valve ST5 ...

Page 83: ...Part Description 1 9054 Auto Lubrication Pump 2 9001 Aluminum Pipe 4mm 3 9055 PJD4 Distributing Joint 4 9058 PT4 Distributing Joint 5 9056 SS5 Distributing Joint 6 9059 Flexible Oil Tube 7 9057 Oil Check Valve PV4 8 9057 Oil Check Valve PV4 9 9053 A10 Distributing Joint ...

Page 84: ...UMPS DAILY UNTIL VISUALLY SEEING OIL MOBIL VACTRA 2 SONOCO GARGOYLE VACTRA NO 2 SADDLE TABLE WAYS SUNOCO WAY LUBE 80 MOBIL VACTRA 2 SADDLE WAYS KNEE COLUMN WAYS 6VK ONLY ELEVATING SCREW SHELL CORNEA OIL 41 TWICE A WEEK OIL GUN FIVE SHOTS MOBIL VACTRA 2 SOCONO GARGOYLE VACTRA NO 2 OIL CUPS ON HEAD HOUSING ISO VG 10 DAILY FEW DROPS GREASE NIPPLE SILICONE BASE GREASE ONCE A WEEK FEW PUMPS ...

Page 85: ... 84 5 6 MSDS for Lubricant in Lubrication Pump ...

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Page 92: ... of the parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 9 NEVER LEAVE LATHE RUNNING UNATTENDED PLEASE TURN ITS POWER OFF Don t leave the lathe until it comes to a complete stop 10 ALWAYS USE SAFETY GLASSES Common eyeglasses only have impact resistant lenses they are NOT safety glasses 11 KEEP GUARDS...

Page 93: ... 92 20 Never use the high speed range continuously over one hour 21 KEEP CUTTING TOOLS TIGHT during operation ...

Page 94: ...SWITCH 13 QUILL 4 VARIABLE SPEED RESISTOR 14 SPINDLE 5 SPINDLE BRAKE HANDLE 15 MICROMETER ADJUSTING NUT LOCKNUT 6 SPINDLE BRAKE LIMIT SWITCH 16 INDICATOR MOUNTING ROD 7 POWER FEED TRANSMISSION ENGAGEMENT CRANK 17 QUILL LOCK HANDLE 8 QUILL FEED SELECTOR 18 OIL CUP 9 MANAUL FEED HANDWHEEL 19 QUILL FEED HANDLE 10 FEED REVERSING KNOB 20 HI NEUTRAL LOW LEVER 21 SPINDLE MOTOR ...

Page 95: ... FOR REV SWITCH 13 QUILL 4 VARIABLE SPEED RESISTOR 14 SPINDLE 5 SPINDLE BRAKE HANDLE 15 INDICATOR MOUNTING ROD 6 SPINDLE BRAKE LIMIT SWITCH 16 QUILL LOCK HANDLE 7 POWER FEED TRANSMISSION ENGAGEMENT CRANK 17 QUILL FEED HANDLE 8 QUILL FEED SELECTOR 18 HI NEUTRAL LOW LEVER 9 MANAUL FEED HANDWHEEL 19 SPINDLE MOTOR 10 FEED REVERSING KNOB 20 QUILL STOP KNOB ...

Page 96: ...N BE CERTAIN THAT THE SPINDLE BRAKE IS RELEASED BEFORE STARTING THE MOTOR THE MOTOR CAN BE DAMAGED IF SWITCH IS TURNED ON WITH BRAKE IN LOCKED POSITION 6 4 Forward Reverse Switch 3 This is the motor reversing switch When the head is in direct drive High Range the motor and spindle are turning the same direction When the head is in Back Gear Low Range the spindle runs backwards unless the motor dir...

Page 97: ...HE POWER FEED WORM GEAR BE DISENGAGED WHENEVER THE POWER FEED IS NOT REQUIRED THIS WILL AVOID UNNECESSARY WEAR ON PWER FEED WORM GEAR 6 7 Quill Feed Selector 8 This crank is used to select the feed rate It is shifted by pulling knob out and turning from one position to another Feed rates are stamped on cover below each hole Feed is more readily engaged with spindle running 6 8 Feed Reverse Knob 10...

Page 98: ...ipping rod CAUTION WHEN ADJUSTING THE SOCKET SET SCREW CHECK AUTOMATIC DISENGAGEMENT IN BOTH DIRECTIONS THAT IS WITH THE QUILL STOP NUT AGAINST THE FEED TRIP LEVER FOR DOWN POSITION AND AGAINST REVERSE TRIP BALL LEVER FOR THE UP POSITION 6 11 Quill Feed Handle 17 on 5HP 19 on 3HP May be removed by simply pulling handle off It is recommended that ha ndle be disengaged when using power feed 6 12 Qui...

Page 99: ...nd Moving Ram on 6VK SWIVELING TURRET 1 USE SPANNER WRENCH TO UNLOCK THE FOUR LOCKING BOLTS 2 ROTATE TO THE REQUIRED ANGLE SETTING 3 LOCK THE FOUR BOLTS MOVING RAM 1 USE SPANNER WRENCH TO UNLOCK THE TWO BOLTS 2 TURN THE ADJUSTMENT BOLT TO MOVE THE RAM TO THE REQUIRED POSITION 3 LOCK AND TIGHTEN THE REAR BOLT FIRST THEN THE FRONT ONE 6 16 Clamping Table Saddle and Knee When milling with longitudina...

Page 100: ...e clamped when longitudinal movement is not required For Model e mill 3VS 3VSII 3VK Figure 15 Table saddle clamping lever For model e mill 3VKH 5VK 6VK Figure 16 Table saddle clamping lever The knee clamping lever is at the left side of the knee and should be drawn upward to clamp the knee This is only a tension brake and will not lock the knee completely Leave clamped at all times unless using kn...

Page 101: ...wer quill feed can be used for drills up to 5 8 diameter in mild tool steel Overload clutch is preset to hold up to 300 lbs down pressure on quill CAUTION THIS CLUTCH SHOULD NOT BE TAMPERED WITH IN THE FIELD CAUTION DO NOT TRY TO CHANGE SPINDLE SPEED ON E MILL VARISPEED HEAD UNTIL MOTOR IS RUNNING THIS COULD CAUSE PARTS TO BREAK Spindle Feeds are adjusted by turning variable resistor on the front ...

Page 102: ...tor knob clockwise until it stops This will be near the 4500 reading on the counter Use a tachometer to determine the spindle speed and then adjust the parameter value inside the inverter until the spindle speed registers 4500 on the tachometer CAUTION DO NOT SHIFT THE HI NEUTRAL LO LEVER WHEN THE FEED GEAR IS ENGAGED DO NOT LOOSEN the 3 hex nuts on the upper part of the Quill Housing These are se...

Page 103: ... 102 6 18 Safety Accessories for All Models Chip pan side column guards and table guard assembly ...

Page 104: ...t when moving the table by hand For 3VS 3VSII 3VK For 3VKH 5VK 6VK Figure 18 Saddle table gibs 7 2 Adjustment of Saddle and Knee Gibs Adjustment of saddle gib A tapered gib is used for adjusting the saddle bearing on the knee This forms a guide for the saddle To tighten gib remove chip wiper and use the same method as described above Replace chip wiper after gib has been adjusted For 3VS 3VSII 3VK...

Page 105: ...d slide the table from the saddle Removing saddle Follow the same procedures above however it is necessary to remove the entire front bracket assembly Next remove the cross feed nut bracket with can only be done by remove the table 7 4 Leadscrew Backlash Adjustment For 3VS 3VSII 3VK 3VKH 5VK Table leadscrew adjustment Crank the table to the left loosen 3 screws turn adjusting nut while slowly turn...

Page 106: ...d then remove the limit switch from the left side of the belt housing 2 Remove the cover B at the lower end of the motor shaft 3 Remove the three screws and lift out the top bearing cap 4 Now remove the screws D that fasten the motor to the belt housing The motor should be lifted slightly tilt away from the spindle and toward the rear end of the belt housing This will put the V belt into a looseni...

Page 107: ...lete the operation for removing the motor then put the HI NEUTRAL LO lever in the LO position Remove the drawbar A and lower the spindle Remove the six screws holding the upper and lower belt housings together including the two lower screws C in speed changer housing just below the switches A slight blow under the speed change housing may be needed to separate the upper belt housing D from its bas...

Page 108: ...ws D allowing housing to rotate slowly releasing spring tension Lift end of spring from peg on the pinion shaft Rotate Housing E counter clockwise from head casting remove spring from housing Refit spring to main housing casting turning housing clockwise until spring locates on peg in the pinion shaft Clock Spring Replacement ...

Page 109: ...y the manufacturer The time frame for the using the spare parts are estimated at one to two years depending on the machines usage Please carefully select and pur chase the parts needed for individual mill Note These lists are for reference only Please use them as needed A For regular e mill 3VS 3VSII 3VK 3VKH 5VK ...

Page 110: ... 109 B For regular e mill 6VK ...

Page 111: ... 110 C For UL listing e mill 3VS 3VSII 3VK 3VKH 5VK ...

Page 112: ... 111 D For UL listing e mill 6VK ...

Page 113: ...achine pay particular attention to unusual noise from head housing spindle and fan 7 Re level the machine with precision engineering levels to see if the machine is still within specification Do this for the first three months after machine s installation 7 10 3 Six month maintenance 1 Check taper run out of spindle to see if it is still within accuracy 2 Check all machine s screws and nuts to see...

Page 114: ...ch on doing maintenance 1 All scheduled maintenance must be exercised and recorded 2 During mechanical maintenance such as gibs adjustment etc all power supply must be shut off to prevent accidental injury 3 When opening and inspecting electric cabinet operation and control panel power sources must be turn or shut off to prevent accidental electrocution 4 In any unable maintenance situation please...

Page 115: ...n Soft Under 200 Brinnell 70 80 90 120 Cast Iron Med 200 300 Brinnell 55 60 70 90 Cast Iron Hard Over 300 Brinnell 40 50 60 70 Steel Chrome Nickel 40 45 Shore 30 40 50 Steel Stainless 60 80 90 Steel Low Carbon 80 90 140 Steel High Carbon 40 50 70 Bronze Medium 90 120 150 Bronze Hard 65 90 130 Brass Hard 100 150 200 Copper 150 200 300 Duraluminum 400 600 Aluminum 600 1000 ...

Page 116: ...611 713 815 917 101 9 7 16 13 1 175 218 262 349 437 524 611 698 786 873 1 2 11 5 153 191 229 306 382 458 535 611 688 764 5 8 91 122 153 183 244 306 367 428 489 550 611 3 4 76 102 127 153 204 255 306 357 407 458 509 7 8 64 87 109 131 175 218 262 306 349 393 437 1 57 76 95 115 153 191 229 267 306 344 382 1 1 8 50 67 84 102 136 170 204 238 272 306 340 1 1 4 45 61 76 91 122 153 183 214 244 275 306 1 3...

Page 117: ...anical Drawings Parts Breakdown List Note When ordering parts please be prepared with 1 Machine model serial number 2 Item number 3 Part number and description 4 Year of Production 5 Voltage horsepower 6 Quantity ...

Page 118: ... 117 8 1 3HP MILLING HEAD ...

Page 119: ...5 Feed Reverse Bevel Gear 1 16 6122 B16 Feed Engage Pin 1 17 6121 B17 Worm Gear Cradle 1 18 6126 B18 Worm Gear Cradle Throw out 1 19 6125 B19 Shift Sleeve 1 20 6169 B20 Gearshift Plunger 1 21 6170 B21 Compression Spring 1 22 6128 Roll Pin 3X20 1 23 6168 B23 Shift Crank 1 24 6131 B24 Black Plastic Ball 1 25 6132 Cap Screw 5X12 3 27 6157 B27 Cluster Gear Shaft Upper Bearing 1 28 6153 B28 Cluster Gea...

Page 120: ... 119 3HP MILLING HEAD ...

Page 121: ... Feed Worm Shaft 1 59 6226 Pin 3X10 1 60 6163 B60 Feed Shift Rod 1 61 6164 KP Set Screw 5X5 1 62 6230 Key 1 63 6162 B63 Feed Gear Shift Fork 1 64 6166 B64 Cluster Gear Shift Crank 1 66 6161 B66 Cluster Gear Cover 1 67 6165 Cap Screw 5X12 4 68 6169 Gear Shift Plunger 1 69 6170 Comperession Spring 1 70 6168 Shift Crank 1 71 6167 Roll Pin 1 72 6171 Black Plastic Ball 1 73 6206 Cap Screw 2 74 6202 B74...

Page 122: ... 121 3HP MILLING HEAD ...

Page 123: ... 1 B95 Dowrl Pin 1 96 6203 B96 Overload Clutch Trip Lever 1 97 6201 B97 Overload Clutch Washer 1 98 6195 1 Snap Ring 10 1 99 6205 B99 Clutch Arm Cover 1 100 6207 Socket Set Screw 1 101 6208 Chem Blacked Lock Nut 1 103 6239 B103 Cam Rod 1 104 6234 B104 Trip Handle 1 105 6233 B24 Black Plastic Ball 1 106 6231 B106 Feed Trip Braket 1 107 6232 Cap Screw 6X20 2 108 6219 Socket Set Screw 6X6 1 109 6229 ...

Page 124: ... 123 3HP MILLING HEAD ...

Page 125: ...34 Spindle Dirt Shield 1 135 6093 Bearing 7207 1 136 6095 B136 Bearing Spacer Large 1 137 6096 B137 Bearing Spacer Small 1 138 6093 Bearing 7207 1 140 6253 B140 Collet Alignment Screw 1 141 6254 Socket Set Screw 1 142 6085 B142 Quill 1 144 6113 Socket Set Screw 4X20 1 145 6111 B145 Feed Trip Lever 1 146 6112 B146 Trip Lever Pin 1 148 6116 1 B148 Quill Lock Sleeve 1 149 6119 B149 Lock Handle 1 151 ...

Page 126: ... 125 3HP MILLING HEAD ...

Page 127: ...3 6176 Steel Ball 1 174 6175 B174 Compression Spring 1 175 6178 B175 Rack Feed Handle Hub 1 176 6182 B176 Pinion Shaft Hub Sleeve 1 177 6180 B177 Spring Cover 1 178 6181 B178 Clock Spring Clock Spring Assy 1 181 6246 1 Socket Set Screw 1 182 6246 Lock Screw 1 183 6110 B183 Reverse Trip Ball Lever 1 184 6109 B184 Feed Reverse Trip Plunger 1 185 6114 B185 Reverse Trip Ball Lever Screw 1 186 5039 B18...

Page 128: ... 127 8 2 3HP Head Top Housing ...

Page 129: ... 2 VS Washer 1 15 7057 VS79 Bearing Sleeve Spacer 1 16 7054 VS82 1 Oil Cap 1 17 7048 VS75 Ball Bearing Gear Sleeve 1 18 7056 VS81 Bearing Lock Nut 1 19 7087 VS61 Jam Nut 1 20 7086 VS62 Timing Belt Pulley 1 21 7085 VS12 Socket HD Cap Screw 3 22 7084 VS64 Bull Gear Pinion Bearing Cap 1 23 7082 VS64 1 Wave Spring Washer 1 24 7079 VS65 Ball Bearing 6203ZZ 1 25 7083 VS66 Bull Gear Pinion 1 26 7077 VS03...

Page 130: ... 129 3HP Head Top Housing ...

Page 131: ... Cap Screw 2 39 7063 VS85 Stud 3 40 7062 VS85 1 Spring Washer 3 41 7061 VS85 2 Hex Nut 3 42 7060 VS89 Hi Low Detent Plate 1 43 7064 VS Socket Set Screw 1 44 7065 VS89 1 Adjustable Plate 1 45 7068 VS12 Socket HD Cap Screw 2 46 7066 VS90 Hi Low Detent Plunger 1 47 7067 VS91 Spring 1 48 7070 VS94 Hi Low Shift Crank 1 49 7069 B24 Bakelite Ball 1 50 7045 VS86 Hex Cap Screw 3 51 7046 VS86 1 Spring Washe...

Page 132: ... 131 8 3 3HP Head Back Gear ...

Page 133: ...2 VS1 5 Limit Switch Bracket Plate 1 13 7022 2 VS Round Socket Cap Screw 2 14 7022 3 VS Spring Washer 2 15 7022 4 VS Hex Nut 2 16 7022 5 VS Socket HD Cap Screw 2 17 8001 VS14 Socket HD Cap Screw 3 18 7013 VS13 Top Bearing Cap 1 19 8003 VS13 1 Wave Spring Wahser 1 19 1 8004 VS15 Ball Bearing 6007ZZ 1 20 H7088 1 VS101 1 Round Cap Wooden Screw 12 21 H7088 VS101 1 Ventilator 2 22 H8010 3 VS1 6 Round S...

Page 134: ... 133 3HP Head Back Gear ...

Page 135: ... Taper Pin 1 44 H8063 1 VS82 3 Oil Add Name Plate 1 45 8061 VS82 1 Quill Feed Name Plate 1 46 8059 VS Drive Screw 4 47 8008 1 VS 3HP Spindle Motor 1 48 8009 VS Socket HD Cap Screw 2 49 8009 1 VS Spring Washer 2 50 8009 2 VS Washer 1 51 H8010 VS01 Belt Housing 1 52 8040 2 VS02 2 V Belt Pulley Sleeve 1 53 8040 3 VS02 3 Hex HD Scrw 2 54 8039 VS06 Key 1 55 8040 1 VS02 1 V Belt Pulley 1 56 8034 2 VS70 ...

Page 136: ... 135 3HP Head Back Gear ...

Page 137: ...dle Pulley Hub 1 68 8027 1 VS04 1 V Belt 1 69 8049 1 VS71 1 Key 1 70 8063 2 VS07 1 Grease Add Name Plate 1 71 8059 VS Drive Screw 2 72 8063 3 VS82 4 Grease Nibble 1 73 8054 Vs11 Motor Pulley Cover 1 74 8055 VS12 Socket HD Cap Screw 3 75 8063 2 VS01 1 Grease Add Name Plate 1 76 8059 VS Drive Screw 2 77 8058 VS82 2 Hi Low Range Name Plate 1 78 8059 VS Drive Screw 2 ...

Page 138: ... 137 8 4 5HP MILLING HEAD HAND FEED ASS Y ...

Page 139: ...ng 1 15 5K 6195 FB81 Overload Clutch Sleeve 1 16 5K 6196 5x20 Key 2 17 5K 6196 5x25 Key 2 18 5K 6194 FB80 Overload Clutch 1 19 5K 6188 1 C16 Snap Ring 1 20 5K 6187 88 FB92 93 Overload Clutch Worm Gear and Ring 1 21 5K 6186 FB90 91 Quill Pinion Shaft Bushing 1 22 5K 6192 B88 1 Compression Spring 1 23 5K 6193 B89 Overload Clutch Lever Spring Plunger 1 24 5K 6191 FB88 Compression Spring 1 25 5K 6246 ...

Page 140: ... 139 5HP MILLING HEAD HAND FEED ASS Y ...

Page 141: ...44 5K 6176 Steel Ball 1 45 5K 6174 B190 Pinion Shaft Hub Handle 1 46 5K 6173 B191 Black Plastic Ball 1 47 5K 6105 FB164 Quill Stop Knob 1 48 5K 6106 3 8x5 8x24T Socket HD Cap Screw 1 49 5K 6253 B154 Cap Screw 1 50 5K 6116B B148 Quill Lock Sleeve Tapped 1 51 5K 6116 1 B152 1 Compression Spring 1 52 5K 6116A FB153 Quill Lock Sleeve 1 53 5K 6117 FB152 Quill Lock Bolt 1 54 5K 6119 FB149 Lock Handle 1 ...

Page 142: ... 141 8 5 5HP MILLING HEAD SPINDLE ASS Y ...

Page 143: ...6 FB137 Bearing Spacer Small 1 7 5K 6095 FB136 Bearing Spacer Large 1 8 5K 6097 FB134 Spindle Dirt Shield 1 9 5K 6098 FB133 Nose Piece 1 10 5K 6086 FB128 Quill Skirt 1 11 5K 6088 1 M5x8 Felt Washer Screw 2 12 5K 6088 2 M5 Washer 2 13 5K 6085 FB142 Quill 1 14 5K 6084 FB127 Spindle 40 1 15 5K 6085 1 M5x8 Socket Set Screw 1 16 5K 6099 FB127 1 Keeper Key 2 17 5K 6100 M8x25 Socket HD Cap Screw 2 18 5K ...

Page 144: ... 143 8 6 5HP MILLING HEAD AUTO FEED ASS Y ...

Page 145: ...p Screw 1 14 5K 6147 3x8 Key 1 15 5K 6143 FB36 Feed Driving Gear Shaft 1 16 5K 6145 3x10 Key 1 17 5K 6144 FB40 Feed Drive Gear 1 18 5K 6252 BA66 Needle Bearing 1 19 5K 6124 M6x12 Socket HD Cap Screw 1 20 5K 6140 M6 Washer 1 21 5K 6136 1 Worm Gear Bushing 1 22 5K 6134 Feed Drive Worm Gear 1 23 5K 6135 3x12 Key 1 24 5K 6139 Feed Bevel Pinion 1 25 5K 6136 37 Worm Gear Cradle Bushing 1 26 5K 6169 B20 ...

Page 146: ... 145 5HP MILLING HEAD AUTO FEED ASS Y ...

Page 147: ...ing 1 51 5K 6255 B114 Steel Ball 1 52 5K 6231 1 5x20 Dowel Pin 1 53 5K 6219 M6x6 Socket Set Screw 1 54 5K 6215 B112 E5 Snap Ring 1 55 5K 6213 B111 Reverse Knob 1 56 5K 6214 B110 Feed Reverse Knob Stud 1 57 5K 6232 M6x25 Socket HD Cap Screw 2 58 5K 6236 1 Dowel Pin 1 59 5K 6241 1 2 Y Pin 1 60 5K 6242 B120 Compression Spring 1 61 5K 6236 FB118 Cam Rod Sleeve Assembly 1 62 5K 6237 3x16 Spring Pin 1 6...

Page 148: ... 147 5HP MILLING HEAD AUTO FEED ASS Y ...

Page 149: ... Screw 1 84 5K 6163 B60 Feed Shift Rod 1 85 5K 6228 M6x12 Mock It Lock Screw 1 86 5K 6228 1 M6x8 Socket Set Screw 1 87 5K 6162 B63 Feed Gear Shift Fork 1 88 5K 6166 FB64 Cluster Gear Shift Crank 1 89 5K 6164 M5x5 Socket Set Screw 1 90 5K 6161 FB66 Cluster Gear Cover 1 91 5K 6165 M5x12 Socket HD Cap Screw 4 92 5K 6165 1 VS66 1 Feed Rate Plate 1 93 5K 6165 2 Drive Screw 2 94 5K 6169 B20 Gear Shift P...

Page 150: ... 149 8 7 5HP E mill HEAD TOP HOUSING ...

Page 151: ...ng Washer 1 15 5E7056 FVS81 Bearing Lock Nut 1 16 7055 1 VS102 T Tip Pin 3 17 7055 VS84 Compression Spring 3 18 7079 VS65 Ball Bearing 6203ZZ 2 19 7078 VS69 Key 1 20 7078 VS69 Key 1 21 7080 VS67 Bull Gear Pinion Counter Shaft 1 22 7077 VS03 Socket Set Screw 1 23 7083 VS66 Bull Gear Pinion 1 24 7082 VS64 1 Wave Spring Washer 1 25 7084 VS64 Bull Gear Pinion Bearing Cap 1 26 7085 VS12 Socket HD Cap S...

Page 152: ... 151 5HP E mill HEAD TOP HOUSING ...

Page 153: ... Screw 1 40 7071 VS92 Hi Low Pinion Block 1 41 7072 1 VS92 1 Socket HD Cap Screw 2 42 7072 VS88 Spring Pin 1 43 7070 VS94 Hi Low Shift Crank 1 44 7069 B24 Bakelite Ball 1 45 5E7063 FVS85 Stud 3 46 5E7062 FVS85 1 Spring Washer 3 47 5E7061 FVS85 2 Hex Nut 3 48 5E7049 1 FVS83 1 Flat HD Cap Screw 2 49 5E7049 2 FVS83 2 Brass Locating Plate 2 50 7054 VS82 1 Oil Cup 1 ...

Page 154: ... 153 8 8 5HP E mill HEAD BACK GEAR ...

Page 155: ...S Spring Washer 2 17 7022 4 VS Hex Nut 2 18 H7088 1 VS101 1 Round Cap Wooden Screw 12 19 H7088 VS101 Ventilator 2 20 5E8004 FVS15 Ball Bearing 6209ZZ 1 21 5E7013 FVS13 Top Bearing Cap 1 22 8001 VS14 Socket HD Cap Screw 3 23 8009 3 VS Wave Lock Washer 1 24 8009 VS Socket HD Cap Screw 1 25 5E8008 1 VS 5 HP Spindle Motor 1 26 8009 VS Socket HD Cap Screw 1 27 8009 3 VS Wave Lock Washer 1 28 8009 2 VS ...

Page 156: ... 155 5HP E mill HEAD BACK GEAR ...

Page 157: ...r Housing 1 53 8058 VS82 2 Hi Low Range Name Plate 1 54 8059 VS Drive Screw 2 55 8055 VS12 Socket HD Cap Screw 8 56 8061 VS82 1 Quill Feed Name Plate 1 57 8059 VS Drive Screw 4 58 H8063 1 VS82 3 Oil Add Name Plate 1 59 H8077 VS99 Socket Set Screw 1 60 8066 VS60 Snap Ring 1 61 8067 VS59 Brake Operating Finger 2 62 8068 VS58 Brake Finger Pivot Stud 1 63 8066 1 VS60 1 Snap Ring 1 64 H8074 VS53 Brake ...

Page 158: ... 157 8 9 3VS 3VSII Basic Machine ...

Page 159: ... 3 13 5029 C18 Chamfered Hardened Washer 1 2 7 14 5026 C17 Adapter Pivot Pin 1 15 H5028 1 C10 1 Adapter Locking Bolt Washer 1 16 5027 C04 Pivot Shaft Nut 1 17 5044 Ram Plate 1 18 5018 2 Series Name Plate 1 19 5021 1 Spacer 1 20 5020 C06 Vertical Adjusting Worm 1 21 5022 C07 1 Worm Thrust Washer 1 22 5023 1 C09 Worm Key 5X5X50 1 23 5021 C08 Vertical Adjusting Worm Shaft 166L 1 24 5023 C05 Set Screw...

Page 160: ... 159 3VS 3VSII Basic Machine ...

Page 161: ...olumn Cover 1 48 4027 C102 Socket Head Cap Screw M10X35 2 49 1004 C130 1 Filter 2 50 4026 C103 Pedestal 1 51 4024 C104 Elevating Screw Nut 1 52 4024 1 C106 Grease Nipple 1 53 4025 C105 Socket Head Cap Screw 6X16 3 54 4021 C82 Elevating Screw Assembly 1 55 4020 C75 Key 5X5X20 1 56 4041 C81 Socket Head Cap Screw 8X20 3 57 8039 C80 Bearing Retainer Ring 1 58 4040 C79 Sealed Ball Bearing 5305 1 59 402...

Page 162: ... 161 3VS 3VSII Basic Machine ...

Page 163: ...79 1 3036 C40 Socket HD Cap Screw 8X12mm 2 79 2 4001 5 Round HD Screw 5x16mm 6 80 4014 1 Set Screw 6X8 2 81 4014 C96 Bevel Pinion Gear 1 82 4013 1 Washer 1 83 2008 D8 Grease Sealed Bearing 6204 3 84 4015 C93 Key 3x3x18 1 85 4017 C94 Elevating Shaft for 12 knee 1 86 4015 C93 Key 3x3x18 1 87 4006 C92 Bearing Cap 1 88 2011 C90 Bearing Retaining Ring 1 89 4011 C88 Dial Holder 1 90 4010 C87 Dial With 1...

Page 164: ... 163 3VS 3VSII Basic Machine ...

Page 165: ...ece 2 102 2031 1 Spring Washer 2 103 2032 C33 Hex Nut 3 8 2 110 3032 C39 Saddle Lock Plunger 1 110 1 3032 1 C39 Saddle Lock Plunger 1 112 3031 C37 Table Lock Bolt Handle 6 3030 C38 Saddle Lock Bolt 6 117 3035 C42 Table Stop Bracket 1 118 4043 C46 Knee Lock Plunger 61L 1 118 1 4044 C46 Knee Lock Plunger 64L 1 ...

Page 166: ... 165 8 10 3VK Basic Machine ...

Page 167: ... Roll Dowel Pin 6X30 1 15 5043 C15 Angle Plate 1 16 5032 C16 Round HD Drive Screw 15 17 5026 C17 Adapter Pivot Pin 1 18 5029 C18 Chamfered Hardened Washer 1 2 7 19 5028 C19 Adapter Locking Bolt 190L 3 20 H 5028 1 C10 1 Adapter Locking Bolt Washer 1 21 5031 C21 Plate 3 23 2001 50 C23 Table 50 2 26 H 5044 C10 1 Ram Plate 1 27 5030 C126 Turret Plate 1 28 H 1002 C28 Column Cover 1 29 H 1003 C29 Socket...

Page 168: ... 167 3VK Basic Machine ...

Page 169: ...37 2 C50 Saddle Knee Wiper Plate 2 51 3038 C51 Oval Head Screw 5X12 12 52 3001 C52 Saddle 1 53 4028 2 C53 Left Hand Column Wiper Holder 1 54 4028 1 C54 Knee Wiper Felt 1 55 4038 C55 Knee Column Gib 1 56 4029 C56 Oval Head Screw 2 57 4028 3 C57 Right knee Wiper Plate 1 58 4028 C58 Knee Wiper Felt 1 60 3040 C59 Chip Guards Plate Upper 1 61 3039 C61 Chip Guards Plate Lower 1 62 4001 C62 Knee 16 1 63 ...

Page 170: ... 169 3VK Basic Machine ...

Page 171: ... Grease Sealed Bearing 6204 3 92 4006 C92 Bearing Cap 1 93 4015 C93 Key 3X3X18 2 94 4017 C94 Elevating Shaft for 12 Knee 1 95 4016 C95 Sealed Ball Bearing 6204ZZ 2 96 4014 C96 Bevel Pinion Gear 1 97 4042 C97 Set Screw 1 98 1001 C98 Column 1 99 4017 1 Spacer Washer 1 102 4027 C102 Socket Head Cap Screw M10X35 2 103 4026 C103 Pedestal 1 104 4024 C104 Elevating Screw Nut 1 105 4025 C105 Socket Head C...

Page 172: ... 171 3VK Basic Machine ...

Page 173: ...O PARTS NO FACTORY NO DESCRIPTION QT Y 126 H 5007 C110 Gib Screw 2 127 H 5006 C125 Ram Lock Plunger 2 129 5004 C127 Turret Locking Bolt 4 130 5015 C128 Ram Pinion Screw 1 130 1 5015 1 Spring Washer 1 131 5002 C111 Ram Turret Gib 1 ...

Page 174: ... 173 8 11 3VKH Basic Machine ...

Page 175: ...13 5029 C18 Chamfered Hardened Washer 1 2 7 14 5026 C17 Adapter Pivot Pin 1 15 H5028 1 C10 1 Adapter Locking Bolt Washer 1 16 5027 C04 Pivot Shaft Nut 1 17 5044 Ram Plate 1 18 5018 2 Series Name Plate 2 19 5021 1 Spacer 1 20 5020 C06 Vertical Adjusting Worm 1 21 5022 C07 1 Worm Thrust Washer 1 22 5023 1 C09 Worm Key 5X5X50 1 23 5021 C08 Vertical Adjusting Worm Shaft 166L 1 24 5023 C05 Set Screw 6X...

Page 176: ... 175 3VKH Basic Machine ...

Page 177: ...2 C28 Column Cover 1 48 4027 C102 Socket Head Cap Screw M10X35 2 49 1004 C130 1 Filter 2 50 4026 C103 Pedestal 1 51 4024 C104 Elevating Screw Nut 1 52 4024 1 C106 Grease Nipple 1 53 4025 C105 Socket Head Cap Screw 6X16 3 54 4021 C82 Elevating Screw Assembly 1 55 4020 C75 Key 5X5X20 1 56 4041 C81 Socket Head Cap Screw 8X20 3 57 8039 C80 Bearing Retainer Ring 1 58 4040 C79 Sealed Ball Bearing 5305 1...

Page 178: ... 177 3VKH Basic Machine ...

Page 179: ...Cap Screw 4 80 4014 1 Set Screw 6X8 2 81 4014 C96 Bevel Pinion Gear 1 82 4013 1 Washer 1 83 2008 D8 Grease Sealed Bearing 6204 3 84 4015 C93 Key 3x3x18 1 85 4017 C94 Elevating Shaft for 12 knee 1 86 4015 C93 Key 3x3x18 1 87 4006 C92 Bearing Cap 1 88 2011 C90 Bearing Retaining Ring 1 89 4011 C88 Dial Holder 1 89 1 4011 1 Set Screw 1 90 4010 C87 Dial With 100 Graduations 1 91 2016 C86 Dial Lock Nut ...

Page 180: ... 179 3VKH Basic Machine ...

Page 181: ...09 4H 3050 1 Saddle Table Gib Support Left 1 110 4H 3032 C39 Saddle Lock Plunger 1 110 1 4H 3032 1 C39 Saddle Lock Plunger 1 111 H 3029 C46 Table Lock Plunger 20L 1 111 1 H 3029 1 C46 Table Lock Plunger 25L 1 112 3031 C37 Table Lock Bolt Handle 6 112 1 3030 C38 Saddle Lock Bolt 6 113 4H 3052 Socket Head Cap Screw 8 114 4H 3037 C44H Felt Wipers 2 115 4H 3037 1 C50H Saddle Knee Wiper Holder 2 116 30...

Page 182: ... 181 8 12 5VK Basic Machine ...

Page 183: ...am Pinion Screw 1 13 5015 1 Washer 1 14 5K 5002 Ram Turret Gib 1 15 5K 5001 C52 Turret 1 16 H 5007 2 C110 Gib Screw 3 17 H 5008 Spring Washer 3 18 H 5007 1 C125 Gib Screw Nut 3 8 3 19 H 5006 C125 Ram Lock Plunger 2 20 H 5010 C108 Ram Lock Stud 2 21 5K 5012 C120 Ram Pinion 1 22 5031 C21 Plate 3 23 H 5044 C10 2 Ram Plate 1 24 5K 5003 Spider 1 25 5031 C21 Plate 2 26 4H 1001 C98 Column 1 27 1001 6 Col...

Page 184: ... 183 5VK Basic Machine ...

Page 185: ...rt 1 49 4H 4052 Socket Head Cap Screw 10 50 3028 C41 Gib Adjusting Screw 6 51 4H 4053 Knee Column Gib 2 52 4H 4050 Knee Column Gib Support 1 53 3038 Oval Head Screw 8 54 4H 4028 2 C53H Wiper Holder 1 55 4H 4028 C54H Right Knee Wiper Felt 1 56 4H 4028 1 C58H Left Knee Wiper Felt 1 57 4H 4038 Knee Column Gib 1 58 4H 4001 Knee 18 1 59 4H 3039 C60 627 Chip Guards Plate Lower 1 60 3039 C60 490 Chip Gua...

Page 186: ... 185 5VK Basic Machine ...

Page 187: ...2001 54 C23 54 Table 54 1 84 2031 C31 Stop Piece T Bolt 2 85 2030 C32 Table Stop Bracket Piece 2 86 2031 1 Spring Washer 2 87 2032 C33 Hex Nut 3 8 2 88 4H 3001 Saddle 1 89 3036 C40 Socket HD Cap Screw 8X12mm 2 90 4H 3027 1 Saddle Knee Gib 2 91 4H 3050 Saddle Table Gib Support Right 1 92 4H 3027 Saddle Knee Gib 1 93 4H 3050 1 Saddle Table Gib Support Left 1 94 4H 3032 C39 Saddle Lock Plunger 1 94 1...

Page 188: ... 187 5VK Basic Machine ...

Page 189: ... 5VK Basic Machine ITEM NO PART NO FACTOTRY NO DESCRIPTION QT Y 100 3038 Round HD Screw 5x16mm 10 101 3035 C42 Table Stop Bracket 1 102 4H 4043 C46 Knee Lock Plunger 1 102 1 4H 4044 C46 Knee Lock Plunger 1 ...

Page 190: ... 189 8 13 6VK Basic Machine ...

Page 191: ...5012 3 GEAR SHAFT 1 15 6K 5012 4 KEY 1 16 6K 5012 5 CAP SCREW 3 17 6K 1001 HC 024 COLUMN 1 18 6K 1001 2 STOP SCREW 2 19 6K 1001 3 WASHER 4 20 6K 1001 4 NUT 4 21 6K 4001 1 CONNECTION BOX 1 22 6K 4001 2 SCREW 2 23 6K 9600 1 ELECTRICAL BOX 1 24 6K 1001 5 LEVELING SCREW 4 25 6K 1004 HD 031 FILTER 2 26 6K 1004 1 SCREW 4 27 6K 4026 HE 029 PEDESTAL 1 28 6K 4027 SOCKET HEAD CAP SCREW 2 29 6K 4024 HE 028A ...

Page 192: ... 191 6VK Basic Machine ...

Page 193: ...REW 4 49 6K 4028 1 HC 021 KNEE WIPER FELT 1 50 6K 4028 2 WIPER HOLDER 1 51 6K 4050 KNEE COLUMN GIB SUPPORT 1 52 6K 3039 CHIP GUARDS 1 53 6K 3039 1 CHIP GUARDS 1 54 6K 3040 CHIP GUARDS 1 55 6K 3032 HC 015 SADDLE LOCK PLUNGER 2 56 6K 3030 SADDLE LOCK BOLT 2 57 6K 3030 1 SCREW 2 58 6K4001 1 ELEVATION MOTOR 1 59 6K4001 2 WORM 1 60 6K4001 3 BUSHING 1 61 6K4001 4 CAP SCREW 1 62 6K 4014 HE 015 BEVEL GEAR...

Page 194: ... 193 6VK Basic Machine ...

Page 195: ... WIPER 2 85 6K 3037 1 SADDLE KNEE WIPER HOLDER 2 86 6K 3027 1 GIB 2 87 6K 3050 SADDLE GIB SUPPORT 4 88 6K 3028 GIB ADJ SCREW 6 89 6K 3052 SOCKET HEAD CAP SCREW 8 90 6K 3028 GIB ADJ SCREW 2 91 6K 3028 GIB ADJ SCREW 2 92 6K 3029 HC 014 TABLE LOCK PLUNGER 2 93 6K 3030 HA 125 TABLE LOCK BOLT HANDLE 2 94 6K 3032 HC 015 SADDLE LOCK PLUNGER 2 95 6K 3031 SADDLE LOCK BOLT HANDLE 2 96 6K 3038 CAP SCREW 4 97...

Page 196: ... 195 8 14 3VS 3VSII 3VK 3VKH 5VK Leadscrew Assembly ...

Page 197: ...ket 1 12 2006 D12 Right Bearing Bracket 1 13 2008 Grease Sealed Ball Bearing 6024 1 14 2003 Key 3 15 2002 D15 Longitudinal Feed Screw 42 1 15 1 2002 D15 Longitudinal Feed Screw 49 1 15 2 2002 D15 Longitudinal Feed Screw 50 1 15 3 2002 D15 Longitudinal Feed Screw 54 1 16 3021 Socket HD Cap Screw 5 17 3020 1 Long Feed Nut One Set 1 18 3020 2 Cross Feed Nut One Set 1 20 3021 Fixed Socket Screw 5 21 3...

Page 198: ... 197 8 15 6VK Leadscrew Assembly ...

Page 199: ...NUT 2 13 6K 6014 1 KEY 1 14 6K 6014 SHAFT 1 15 6K 2012 DIAL WITH 200 GRADUATIONS 1 16 6K 2012 2 SCREW 1 17 6K 2014 DIAL BUSHING 1 18 6K 6014 2 SPRING 1 19 6K 2610 HAND WHEEL 1 20 6K 2610 1 HANDLE 1 21 6K 2610 2 WASHER 1 22 6K 2610 3 CAP SCREW 1 23 6K 2002 1 SCREW COVER 1 24 6K 2016 LOCKNUT 1 25 6K 2016 1 LOCK WASHER 1 26 6K 2006 R RIGHT SCREW BRACKET 1 27 6K 2002 LEADSCREW SHAFT 1 28 6K 2001 TABLE...

Page 200: ... 199 6VK Leadscrew Assembly ...

Page 201: ...BLE FEED 2 40 6K 2016 LOCKNUT 1 41 6K 2016 1 LOCK WASHER 1 42 6K 2008 BALL BEARING 1 43 6K 3005 CROSSFEED BEARING BRACKET 1 44 6K 2008 BALL BEARING 1 45 6K 3002 CROSSFEED LEADSCREW 1 46 6K 3020 3 FRONT CROSSFEED NUT 1 47 6K 3025 Y SCREW BARCKET 1 48 6K 3020 4 BACK CROSSFEED NUT 1 49 6K 2026 SOCKET HEAD CAP SCREW 4 50 6K 2036 CAP SCREW 8 51 6K 2008 BEARING 3 ...

Page 202: ... 1 Main Cabinet Cover 1 4 9750 B Door Hinge Male 2 5 M6x1x12 Socket HD Cap Screw 2 6 3V B003 Inverter Locating Plate UL 1 9602 1 Inverter Locating Plate 1 7 M6 Narrow Plain Washer 2 8 3V B004 Power Switch Locating Bracket 1 9 M4x0 7x8 Round HD Cap Screw 2 10 9751 Filter 1 11 3V B005 Resistor Cover 1 12 9752 Fan Filter UL 1 9634 1 Fan Filter 1 13 9620 1 Door Lock with Key UL 1 9620 Cabinet Lock 1 ...

Page 203: ...0 Table Guard for 50 Table 1 ACU F06A_1054 Table Guard for 54 Table 1 ACU F06A_942 Table Guard for 42 Table 1 ACU F06A_949 Table Guard for 49 Table 1 5 ACU F08A_1050 PVC Door for 50 Table 2 ACU F08A_1054 PVC Door for 54 Table 2 ACU F08A_942 PVC Door for 42 Table 2 ACU F08A_949 PVC Door for 49 Table 2 6 A 42 C Door Handle 2 7 Washer 4 8 Round HD Cap Screw 4 10 Plain Washer 6mm 13 11 Round HD Cap Sc...

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Acer e-mill 3VK, Operation Manual

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