background image

VR

8104

, VR

820

4 AN

D VR

8304

 I

N

T

E

R

M

IT

TEN

T PI

LO

T CO

M

B

IN

A

T

IO

N

 G

A

S CO

N

T

R

O

L

S

69

-122

5—4

1

0

4.

Wi

th

 m

a

in

 bu

rn

e

r op

er

a

ti

ng,

 c

heck t

h

e gas cont

ro

fl

ow

 r

a

te

 usi

ng t

he m

e

te

c

locki

ng m

e

thod

 o

r che

ck 

pr

essur

e usi

ng a m

a

nom

et

er

 co

nnect

ed

 t

o

 t

h

e

 

out

le

t pr

essur

e t

ap on t

h

g

a

s cont

ro

l.

 S

ee Fi

g.

 6.

5.

If

 neces

sar

y,

 adj

ust

 t

he hi

gh pr

essur

e r

egul

at

or

 t

o

 

m

a

tc

the ap

pl

iance r

a

ti

ng

. Se

T

a

bl

e

s

 8

A

 and 8B

 

fo

r f

a

ct

or

y

-se

t nom

inal

 ou

tl

et

 pr

essu

re

 an

adj

ust

m

e

nt

 r

ang

e.

a.

R

e

m

o

ve

 t

h

e

 pr

e

ssur

e r

egul

at

or

 adj

u

s

tm

en

t cap

 

(F

ig

. 6

).

b.

U

s

ing a scr

e

w

dr

iv

er

, t

u

rn

 t

he i

n

ner

 a

d

ju

st

m

e

n

scr

e

w

 f

o

r H

I pr

essur

e cl

o

ckw

is

e

 t

o

 

in

cr

eas

o

r cou

nt

e

rcl

ockw

is

e

 t

o

 

decr

ease

 t

he gas pr

essu

re

 t

o

 t

h

b

u

rner

.

6

.

Af

te

r hi

gh pr

essur

e has

 be

en checke

d,

 che

ck 

lo

w

 

pr

essur

e r

egul

at

io

n

. T

w

o-

st

ag

e appl

ia

n

c

oper

at

ing seque

nces var

y.

 C

onsul

t t

he app

lia

nce 

m

anuf

act

ur

er

s i

n

st

ru

ct

ions 

fo

r t

he 

spe

ci

fi

oper

at

ing seque

nce and r

egu

la

to

a

d

ju

st

m

e

n

pr

oced

ur

e

 f

o

r t

h

e

 ap

pl

iance

 i

n

 w

h

ic

th

e c

ont

ro

is

 

in

s

tal

le

d and

 f

o

in

st

ru

ct

io

n

s

 on 

how

 t

o

 pr

even

t t

he 

cont

ro

l f

ro

m

 m

o

vi

ng t

o

 hi

gh st

age w

h

ile 

c

hecki

ng 

th

e

 lo

w p

re

s

s

u

re

 re

g

u

la

to

s

e

tt

in

g

.

7.

C

h

e

c

k

 t

h

e l

o

w

 r

a

te

 m

a

n

if

o

ld

 pr

es

s

u

re

 l

is

ted

 on

 t

h

appl

ia

nce nam

ep

la

te

G

a

s con

tr

ol

 l

o

w

 r

a

te

 o

u

tl

et

 

pr

essur

e shou

ld

 m

a

tc

h t

h

is

 r

a

ti

ng.

8.

Wi

th

 m

a

in

 bu

rn

e

r op

er

a

ti

ng,

 c

heck t

h

e gas cont

ro

fl

ow

 r

a

te

 as bef

or

(u

s

ing t

he m

e

te

r cl

ocki

n

g

 

m

e

th

od or

 ch

eck pr

essur

e usi

ng a m

a

nom

et

er

 

conn

ect

ed t

o

 t

he out

le

t pr

essur

e t

ap on t

h

cont

ro

l)

.

9.

If

 neces

sar

y,

 adj

ust

 t

he l

o

w

 pr

essur

e r

egul

at

or

 t

o

 

m

a

tc

the ap

pl

iance r

a

ti

ng

. Se

T

a

bl

e

s

 8

A

 and 8B

 

fo

r f

a

ct

or

y

-se

t nom

inal

 ou

tl

et

 pr

essu

re

 an

adj

ust

m

e

nt

 r

ang

e.

a.

R

e

m

o

ve

 t

h

e

 pr

e

ssur

e r

egul

at

or

 adj

u

s

tm

en

t cap

 

(F

ig

. 6

).

U

s

ing a scr

ew

d

ri

v

er

, t

u

rn

 t

h

e

 i

nner

 adj

ust

m

e

nt

 scr

ew

 f

o

LO

 p

res

sur

e c

lockw

is

e

 t

o

 i

n

cr

ease

 o

coun

te

rc

lo

ckw

is

e

 t

o

 decr

ea

se t

h

g

a

s pr

essur

e t

o

 

th

e b

u

rner

.

10

.

O

n

ce hi

g

h

 a

nd l

o

w

 pr

essur

e have

 be

en checke

and ad

ju

st

ed,

 r

e

pl

a

c

p

re

ssur

e r

e

gul

at

o

a

d

ju

s

tm

en

t c

a

p.

 I

th

e

 de

s

ir

e

d ou

tl

e

t pr

e

s

s

u

re

 or

 

fl

ow

 r

a

te

 can

not

 b

e

 a

c

hi

e

v

ed by adj

ust

in

g

 t

he gas 

con

tr

ol

, che

ck 

the con

tr

ol

 i

n

le

t pr

essur

e usi

ng a 

m

ano

m

e

te

r at

 t

he i

n

le

t pr

essur

e t

a

o

f t

he cont

ro

l.

 

If

 t

he i

n

le

p

re

ssur

is

 i

n

 t

he nom

in

al

 r

ange

 

(s

ee T

a

b

les 8A

 a

nd 8B)

repl

ace t

he gas cont

ro

l.

 

O

th

e

rw

is

e,

 t

a

ke 

the 

neces

sar

y st

eps

 t

o

 pr

ovi

d

e

 

pr

op

er

 ga

p

res

sur

to

 t

h

e cont

ro

l.

Chec

k Safety 

Shutdo

wn Perfo

rmance

W

ARNIN

G

Fi

re

 o

E

x

pl

osi

on

 H

a

zar

d.

C

a

n

 c

a

use

 p

ro

p

er

ty

 dam

ag

e,

 se

ver

in

ju

ry

 

or

 d

eat

h.

Per

fo

rm

 t

he 

saf

et

y sh

ut

d

o

w

n

 t

e

st

 a

n

ti

m

e

 w

o

rk

 

is

 d

o

n

e

 on

 a ga

s

 sy

s

tem

.

N

O

T

E

:

R

ead st

eps 1 t

h

ro

ugh 7 bef

or

e st

a

rt

in

g

, and

 

c

o

m

p

a

re

 t

o

 th

e

 s

a

fe

ty

 s

h

u

td

o

wn

 o

r s

a

fe

ty

 

lo

ckout

 t

e

st

s r

e

com

m

end

ed f

o

r t

h

in

te

rm

it

ten

pi

lo

t (

IP

) i

g

ni

ti

o

n

 m

o

dul

e

. Wher

e di

ff

er

ent

use

 

the pr

oced

ur

re

co

m

m

en

ded f

o

the m

odul

e.

1.

T

u

rn

 of

f ga

s s

uppl

y.

2.

S

e

t t

her

m

o

st

at

 or

 cont

ro

ller

 ab

ove r

oom

 

te

m

per

at

ur

e t

o

 cal

l f

o

r he

at

.

3.

W

a

tc

h f

o

r i

gni

ti

on spar

k or

 f

o

g

low

 a

t hot

 sur

fa

c

e

 

igni

te

r ei

th

e

r i

m

m

edi

at

el

y or

 f

o

llo

w

ing pr

epur

ge

S

ee 

IP

 m

o

d

u

le

 sp

eci

fi

ca

ti

ons.

4.

T

im

e

 t

h

e

 l

engt

h of

 t

he spa

rk

 ope

ra

ti

on.

 S

ee t

he I

P

 

m

odu

le

 spe

ci

fi

cat

ions.

5.

A

ft

e

the m

odu

le

 l

o

cks 

o

u

t,

 ope

the m

anu

al

 gas 

coc

k an

d m

a

ke

 sur

no 

gas 

is

 f

low

in

g

 t

o

 t

h

e

 pi

lo

or

 

m

a

in

 b

u

rner

. Wi

th

 m

odul

es t

h

at

 con

ti

nue

 t

o

 spar

un

ti

l t

h

p

ilo

ligh

ts

 or

 t

he syst

em

 shut

s dow

m

anu

al

ly

, t

he pi

lo

sh

oul

lig

h

t w

hen t

he m

a

nual

 

ga

co

nt

ro

l knob i

s

 op

ened.

6

.

S

e

t t

he t

h

er

m

o

st

a

t bel

ow

 r

oom

 t

e

m

p

er

at

u

re

 an

w

a

it

 one m

inu

te

.

7.

O

per

at

syst

em

 t

h

rough

 o

ne 

com

pl

e

te

 cycl

to

 

m

a

ke sur

e al

l cont

ro

ls

 op

er

a

te

 pr

op

er

ly

.

T

a

bl

e 8A.

 Pr

es

sur

e Re

gul

at

or

 Spe

ci

fi

cat

ion Pr

es

sur

es (

in

. w

c

).

a

 L

o

w

 Fi

re

 se

tt

in

ra

n

ge f

o

r VR

830

4Q

 1/

2 i

n

. by 1/

in

a

nd 1/

in

b

y

 3

.4 i

n

. i

s

 1.

5 t

o

 3.

0 i

n

. w

c

.

M

ode

l T

y

pe

T

y

pe

 of

 

Ga

s

N

o

mi

n

a

l In

le

P

ressu

re

 R

a

n

g

e

Fac

to

ry

 S

e

t N

o

m

inal

 O

u

tl

et

 

P

ressu

re

Se

tt

ing Ra

nge

St

e

p

Fu

ll

 R

a

te

St

e

p

 

F

u

ll 

Ra

te

S

ta

ndar

d,

 

Sl

o

w

N

A

T

5

.0

 t

o

 7.

0

3.

5

3.

0 t

o

 5

.0

L

P

1

2

.0

 to

 1

4

.0

1

0

.0

8

.0

 t

o

 1

2

.0

St

e

p

NA

T

5

.0

 to

 7

.0

0

.9

3

.5

N

o

n

e

0

.7

 t

o

 1

.7

L

P

1

2

.0

 t

o

 14.

0

2

.2

10

.0

N

o

ne

1.

4 t

o

 5

.5

T

w

o-

St

ag

e

N

A

T

5

.0

 t

o

 7.

0

1.

7 Low

3.

5 H

igh

0.

9 t

o

 3

.0 Low

a

3.

0 t

o

 5

.0 H

igh

L

P

1

21.

0 t

o

 14

.0

4

.9

 Low

10

.0

 H

igh

3

.5

 t

o

 5

.5 Low

8.

0 t

o

 1

1

.0

 H

igh

VR

8104

, VR

820

A

N

D VR

8304

 I

N

T

E

R

M

IT

TEN

T PI

LO

T CO

M

B

IN

A

T

IO

N

 G

A

S CO

N

T

R

O

L

S

9

69-1

225—4

Ch

eck and

 Adjust

 Gas Inpu

an

d Burne

r Ignitio

n

IM

P

O

RT

A

N

T

1.

D

o

 no

t exce

ed i

n

p

u

t r

a

ti

ng

 st

am

ped

 on

 

appl

ia

nce nam

ep

la

te

o

r m

anuf

act

ur

er

’s

 

re

com

m

ende

d b

u

rner

 o

ri

fi

c

pr

essur

fo

r si

ze 

or

if

ic

e

(s)

 used

. M

a

ke cer

ta

in

 pr

im

ar

y ai

r supp

ly

 

to

 m

a

in

 bur

ner

 is

 pr

oper

ly

 ad

ju

st

ed f

o

com

pl

et

com

bust

ion.

 F

o

llow

 ap

pl

iance

 m

anu

fa

ct

ur

er

 

in

s

tr

u

c

tio

n

s

.

2

.

IF

 C

H

E

C

K

ING

 G

A

IN

PU

BY

 C

L

O

C

K

ING

 

G

A

S M

E

T

E

R

: M

a

ke cer

ta

in

 t

h

e

re

 i

s

 no

 ga

fl

o

w

 

th

ro

ugh t

he m

e

te

r ot

her

 t

h

a

n

 t

o

 t

h

e appl

ia

n

c

bei

ng 

check

ed.

 O

ther

 a

ppl

ianc

es m

u

st

 r

e

m

a

in

 

of

f w

it

h

 t

he pi

lo

ts

 ext

in

g

u

is

h

ed (

o

r de

duct

 t

hei

consu

m

p

ti

on f

rom

 t

h

e m

e

te

r r

e

adi

ng)

. C

onver

fl

ow

 r

a

te

 t

o

 B

tuh

 a

s

 de

scr

ib

e

d

 i

n

 f

o

rm

 70-

260

2,

 

G

a

s C

ont

ro

ls

 H

andb

ook,

 a

nd 

com

par

to

 B

tu

h

 

in

p

u

t r

a

ti

ng

 o

n

 a

ppl

ianc

e n

a

m

epl

at

e

.

3

.

IF

 C

H

E

C

K

ING

 G

A

IN

PU

W

IT

H

 

MA

NO

MET

E

R: 

Ma

k

e

 s

u

re

 th

e

 g

a

s

 c

o

n

tro

k

n

o

b

 

is

 i

n

 t

he O

FF posi

ti

on

 be

fo

re

 r

e

m

o

vi

ng out

le

pr

essur

e t

ap pl

u

g

 t

o

 conn

ect

 m

ano

m

e

te

(p

re

ssur

e gaug

e)

. Al

so m

o

ve t

h

e

 g

a

c

ont

ro

knob

 t

o

 t

h

e O

F

F

 p

o

si

ti

o

n

 w

h

e

n

 r

e

m

o

vi

ng 

the 

gaug

e and r

epl

aci

n

g

 t

he pl

ug.

 Bef

or

e r

e

m

o

vi

ng

 

in

le

p

re

ssur

e t

a

p

 pl

ug,

 shut

 o

ff

 gas suppl

y at

 

th

e m

a

nual

 va

lv

in

 t

he 

ga

s pi

pi

ng 

to

 t

he 

appl

ia

nce or

, f

o

r LP

, at

 t

he t

ank.

 A

lso

 sh

ut

 of

gas sup

pl

y bef

or

e di

s

c

onne

ct

ing m

anom

et

er

 

and r

epl

aci

ng pl

u

g

. R

epea

t G

a

L

eak T

e

st

 at

 

pl

u

g

 w

it

h

 m

a

in

 b

u

rner

 o

per

at

in

g

.

N

O

TE

:

C

h

e

ck t

h

e

 i

n

le

t pr

essu

re

 be

fo

re

 adj

ust

in

the 

pr

essur

e r

egul

at

or

.

S

ta

nda

rd

 a

nd S

lo

w

-O

pe

ni

n

g

 

(H

, K

 a

nd M

) Mo

de

ls

 

1.

C

a

re

fu

lly 

check 

th

e m

a

in

 bu

rn

er

 li

ght

of

f.

 M

a

ke

 sur

th

at

 t

he m

a

in

 bu

rn

er

 l

igh

ts

 sm

oot

hl

an

d t

h

a

t al

p

o

rts

 re

ma

in

 l

it

.

2.

C

h

eck t

h

e

 f

u

ll r

a

te

 m

ani

fo

ld

 pr

essu

re

 l

ist

ed on t

he 

appl

ia

nce nam

ep

la

te

G

a

s con

tr

ol

 f

u

ll r

a

te

 out

le

pr

essur

e shou

ld

 m

a

tc

h t

h

is

 r

a

ti

ng.

3.

Wi

th

 m

a

in

 bur

ne

ope

ra

ti

ng,

 che

ck t

h

e

 con

tr

ol

 f

lo

w

 

ra

te

 us

ing t

he m

e

te

r cl

ocki

n

g

 m

e

th

o

d

 o

r che

ck 

pr

essur

e usi

ng a m

a

nom

et

er

 co

nnect

ed

 t

o

 t

h

e

 

out

le

t pr

essur

e t

ap on t

h

c

ont

ro

l.

 S

ee Fi

g.

 6.

4.

If

 neces

sar

y,

 adj

ust

 t

he pr

essur

e r

egul

at

or

 t

o

 

m

a

tc

the ap

pl

iance r

a

ti

ng

. Se

T

a

bl

e

s

 8

A

 and 8B

 

fo

r f

a

ct

or

y

-se

t nom

inal

 ou

tl

et

 pr

essu

re

 an

adj

ust

m

e

nt

 r

ang

e.

a.

R

e

m

o

ve

 t

h

e

 pr

e

ssur

e r

egul

at

or

 adj

u

s

tm

en

t cap

 

scr

e

w

.

b.

U

s

ing a scr

e

w

dr

iv

er

, t

u

rn

 t

he i

n

ner

 a

d

ju

st

m

e

n

scr

e

w

 (

F

ig

. 6)

 cl

ockw

is

e

 t

o

 i

n

cr

ease or

 

count

er

cl

o

ckw

is

e

 t

o

 decr

eas

e t

he 

ga

pr

e

ssur

e t

o

 t

he bur

ner

.

c.

Al

w

a

ys r

epl

ace t

h

e cap scr

ew

 an

ti

g

h

ten 

fi

rm

ly

 t

o

 pr

event

 gas l

e

akage

.

5.

 I

the desi

red out

le

t pr

essur

e or

 f

low

 r

a

te

 ca

nnot

 

be ach

ieve

d by adj

ust

ing t

he ga

co

nt

ro

l,

 ch

eck t

h

gas con

tr

ol

 i

n

le

t pr

essur

e usi

ng a m

a

nom

et

er

 a

th

e i

n

le

t pr

essu

re

 t

ap 

of

 t

h

e

 ga

s co

nt

ro

l.

 I

the 

in

le

pr

essur

e i

s

 i

n

 t

he no

m

inal

 r

a

n

ge (

s

e

e

 T

abl

es 

8

A

 

and 

8B

),

 r

e

pl

a

c

th

e

 ga

s c

ont

ro

l.

 O

ther

w

ise,

 t

a

ke 

th

e n

e

cessa

ry

 st

eps 

to

 p

ro

v

id

e

 pr

op

er

 ga

pr

essur

e t

o

 t

he con

tr

ol

.

N

O

T

E

:

If

 t

he bur

ner

 f

ir

ing r

a

te

 i

s

 above

 15

0,

000 Bt

uh 

on

 V

R

83

04 

m

odel

s (

s

e

e

 T

a

bl

e

 1 

fo

r V

R

8

304 

cap

aci

ti

es)

, i

t m

a

y not

 be po

ssi

b

le t

o

 del

iv

e

r t

he 

de

si

red out

le

t pr

essu

re

. Thi

is

 an appl

ic

a

ti

on 

issue,

 no

a co

nt

ro

l f

a

ilur

e.

 T

a

k

e

 w

hat

ever

 st

ep

ar

e r

equi

red t

o

 cor

re

ct

 t

he si

tu

a

ti

on.

S

te

p

-Op

e

n

in

g

 (P

) M

ode

ls

 

S

tep

-o

peni

ng m

odel

s r

e

q

u

ir

e t

hat

 yo

c

heck and

 ad

ju

st

 

the f

u

ll-

rat

e pr

essur

e f

ir

s

t and

 t

hen

 ch

eck t

h

e

 st

ep 

pr

essu

re

. The

 st

ep pr

essu

re

 i

s

 n

o

t f

iel

d adj

ust

abl

e.

1.

C

a

re

fu

lly che

ck t

he 

m

a

in

 bur

ner

 l

igh

to

ff

M

a

ke su

re

 

that

 t

h

e

 m

a

in

 bur

ner

 l

ig

h

ts

 sm

oo

th

ly

 and 

that

 al

p

o

rt

s

 re

ma

in

 li

t.

2.

C

heck t

he f

u

ll r

a

te

 m

a

n

if

o

ld

 p

re

ssur

e l

is

te

d

 on

 t

he 

ap

pl

iance

 na

m

e

pl

a

te.

 G

a

co

nt

ro

l f

u

ll r

a

te

 o

u

tl

et

 

pr

essu

re

 sh

oul

d m

a

tc

th

is

 r

a

ti

ng.

3.

Wi

th

 m

a

in

 b

u

rner

 o

per

at

in

g

, check

 t

he gas con

tr

ol

 

fl

o

w

 r

a

te

 us

in

g t

h

m

e

te

r c

loc

k

in

g

 m

e

th

od

 o

ch

e

c

k

 

pr

essu

re

 u

s

in

g

 a m

anom

e

ter

 conne

ct

e

d

 t

o

 t

he 

ou

tl

et

 pr

ess

ur

e

 t

ap on t

he gas con

tr

ol

. See

 F

ig.

 6.

4.

If

 nec

essar

y,

 ad

ju

st

 t

h

e

 pr

es

sur

re

g

u

la

to

r t

o

 

m

a

tc

h t

h

a

ppl

ia

n

c

ra

ti

n

g

S

ee T

abl

es 8A and

 8

B

 

fo

r f

a

ct

or

y-

set

 no

m

inal

 o

u

tl

et

 p

re

ssur

and 

ad

ju

st

m

ent

 r

a

n

ge.

a.

R

e

m

o

ve t

he pr

essur

e r

egu

la

to

r adj

ust

m

ent

 cap 

scr

ew

.

U

s

in

g

 a

 scr

ew

dr

iv

e

r,

 t

u

rn

 t

h

inne

ad

ju

st

m

ent

 sc

re

w

 

(F

ig

. 6)

 cl

oc

kw

is

e

 t

o

 i

n

cr

eas

o

cou

nt

er

c

lockw

is

e

 t

o

 dec

re

ase t

h

g

a

s pr

e

ssur

to

 t

h

bu

rn

e

r.

b.

Al

w

a

ys r

e

p

lace

 t

he 

cap 

scr

ew

 a

nd 

ti

ght

en 

fi

rm

ly

 t

o

 pr

eve

nt

 ga

leaka

ge.

5.

If

 t

he desi

red out

le

t pr

essur

e or

 f

low

 r

a

te

 canno

t be 

ach

ieve

d by adj

u

s

ti

ng t

he gas cont

ro

l,

 check t

he 

ga

s co

nt

ro

in

le

t pr

essu

re

 u

s

in

g

 a 

m

ano

m

e

te

at

 

the 

in

le

t p

re

ssur

ta

p

 o

th

e c

ont

ro

l.

 I

f t

he 

in

le

pr

essu

re

 i

s

 i

n

 t

h

n

o

m

ina

l r

a

nge (

s

ee T

abl

es 8A

 

an

8

B

),

 r

epl

ace t

he cont

ro

l.

 O

ther

w

ise,

 t

a

ke

 t

he 

ne

cessar

y st

e

p

to

 pr

ovi

de pr

oper

 g

a

s pr

e

ssur

e t

o

 

the cont

ro

l.

6

.

C

a

re

fu

lly check t

he b

u

rner

 li

ght

of

f at

 st

ep pr

essur

e.

 

M

a

ke sur

e t

he bur

ner

 l

ight

sm

oo

th

ly

 and w

it

hout

 

fl

as

hback t

o

 t

h

or

if

ic

e.

 M

a

ke 

sur

e al

por

ts

 r

e

m

a

in

 

lit

. C

ycl

e t

he b

u

rner

 sever

al

 t

im

e

s,

 al

lo

w

ing at

 l

east

 

60

 se

conds bet

w

een cycl

es f

o

r t

h

e r

e

g

u

la

to

r t

o

 

re

sum

th

e

 st

ep f

unct

io

n.

 R

e

peat

 af

te

al

lo

w

ing

 t

h

bu

rn

er

 t

o

 cool

. R

e

adj

ust

 t

he f

u

ll 

ra

te

 out

le

pr

essu

re

, i

f necess

ar

y,

 t

o

 i

m

p

ro

v

e l

ig

ht

of

cha

ra

ct

e

ri

s

ti

cs.

 

T

w

o-

Stag

e (Q)

 Mo

dels

 

T

w

o-

st

age m

ode

ls

 r

equi

re

 t

h

a

t you ch

eck and ad

ju

st

 bot

hi

gh and

 l

o

w

 pr

essu

re

 r

egu

la

to

r set

ti

ngs.

 T

w

o-

st

age 

ap

pl

iance

 op

er

at

ing 

seq

uence

s va

ry

. C

ons

ul

th

e

 

ap

pl

iance

 m

anu

fa

ct

ur

er

 i

n

s

tr

u

ct

io

n

s

 f

o

th

e

 sp

eci

fi

c

 

op

er

at

ing sequ

ence and

 r

egu

la

to

a

d

ju

s

tm

ent

 pr

ocedu

re

 

fo

r t

he 

app

liance 

in

 w

h

ic

th

e

 co

nt

ro

l i

s

 i

n

st

al

le

d

1.

S

e

t ap

pl

iance

 t

o

 oper

at

e on hi

g

h

2.

C

a

re

fu

lly che

ck t

he 

m

a

in

 bur

ner

 l

igh

to

ff

M

a

ke su

re

 

that

 t

h

e

 m

a

in

 bur

ner

 l

ig

h

ts

 sm

oo

th

ly

 and 

that

 al

p

o

rt

s

 re

ma

in

 li

t.

3.

C

heck t

he f

u

ll r

a

te

 (

h

igh)

 m

a

ni

fo

ld

 pr

essur

e l

ist

e

d

 

on

 t

he 

ap

pl

iance

 n

a

m

epl

at

e

 f

o

hi

g

h

 pr

essur

e.

 T

he 

ga

s co

nt

ro

fu

ll 

ra

te

 o

u

tl

et

 p

re

ssur

e s

houl

m

a

tc

h

 

th

is

 ra

ti

n

g

.

Summary of Contents for B Series

Page 1: ...al Designed and Manufactured in Accordance with ASME Code Section IV Heating Boilers E T L Listed ASME Code Construction and Stamped Photo shown may vary from actual model Model B_G Series Gas Fired C...

Page 2: ...site http www ajaxboiler com Email info ajaxboiler com Ace Boiler Inc formerly Ace Buehler Inc is a division of Ajax Boiler Inc ACE BOILER INC E T L Listed Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q...

Page 3: ...e the heater so that leakage from tank or connections will be directed to a floor drain and will not damage adjacent area or lower level floors 2 The minimum clearance between a heater and a storage t...

Page 4: ...is measured downstream of the gas pressure regu lator Do not exceed the maximum gas pressure specified on the rating plate 4 A trap drip leg must be installed upstream of the gas pressure regulator 5...

Page 5: ...P OP Check Valve Pressure Relief Valve Pressure Temp Gauge Primary Operational Aquastat Unit Circulation Pump System Recirculation Pump Check Valve Pilot Safety Relay Ground Hi Limit Aquastat Control...

Page 6: ...STANDARD FOR CSD 1 G 22225 N A HEADER COMB GAS VALVE SHUT OFF VALVE PILOT LINE PILOT LINE TYP COMB GAS VALVE TYP HEADER SHUT OFF VALVE B2 THRU B8 INDOOR OUTDOOR CSD 1 GAS TRAIN FOR MODELS B11 THRU B1...

Page 7: ......

Page 8: ...CONTROLS AND GAS TRAIN GAS FIRED COPPER FIN CONE COIL WATER HEATERS HEAVY DUTY INDUSTRIAL WATER HEATERS MINI PACK SEMI INSTANTANEOUS WATER HEATERS PACKAGED STORAGE WATER HEATERS CLEAN STEAM BOILERS AS...

Page 9: ...and accept the product when received as conforming to their purchase order specifications and approved drawings All claims for non conformance errors shortages etc must be made within 10 days after re...

Page 10: ...4 United States Tel 714 437 9050 Fax 714 437 9060 http www ajaxboiler com mail ajaxboiler com June 2010 Ace Heating Solutions LLC ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE...

Page 11: ...060 http www ajaxboiler com mail ajaxboiler com February 2007 ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com Ace Heating Solu...

Page 12: ...anta Ana California 92704 United States Tel 714 437 9050 Fax 714 437 9060 http www ajaxboiler com mail ajaxboiler com ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230...

Page 13: ......

Page 14: ......

Page 15: ......

Page 16: ...es at very high temperatures insulation shielding and air circulation may be necessary to protect the controls Proper insulation or shielding should be provided by the appliance manufac turer make sur...

Page 17: ...o ground NOTE Earth ground is not required To connect the D80B follow the wiring diagrams sup plied with the vent damper or see Fig 8 for typical connec tions Connect Ignition Module 1 Connect remaini...

Page 18: ...T DAMPER PLUG OPT 5 2ND OPERATOR 1ST OPERATOR PILOT COM MAIN VALVE DUAL VALVE COMBINATION GAS CONTROL Fig 2 S8610F H S8670D in a heating system with an atmospheric burner 5 TABLE 4 TERMINAL CROSS REFE...

Page 19: ...9 0523 MV MV PV PV GND BURNER 24V GND 24V TH W VENT DAMPER PLUG SPARK 5 S8610A B POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED ALTERNATE LIMIT CONTROLLER LOCATION MAXIMUM C...

Page 20: ...TOR PILOT COM MAIN VALVE DUAL VALVE COMBINATION GAS CONTROL PILOT BURNER GROUND PILOT GAS SUPPLY 9 69 0523 Fig 8 S8610F H S8670D in a heating system with an atmospheric burner and a D80B Vent Damper L...

Page 21: ...23 Fig 10 S8610F H S8670D in a hydronic heating system with a D80D Vent Damper 2 MV MV PV PV GND BURNER 24V GND 24V TH W OPT VENT DAMPER PLUG OPT SPARK 4 S8610F H S8670D POWER SUPPLY PROVIDE DISCONNEC...

Page 22: ...ne as described in Steps 1 and 5 below on initial installation and any time work is done involving the gas pip ing STEP 3 Reset the Module Turn the thermostat to its lowest setting Wait one minute As...

Page 23: ...burner igniter sensor and provide shield if necessary If flame rod or bracket are bent out of position restore to correct position STEP 3 Check spark ignition circuit You will need a short jumper wire...

Page 24: ...ing the pilot adjustment screw on the gas control clockwise to decrease or counterclockwise to increase pilot flame Following adjustment always replace pilot adjustment cover screw and tighten firmly...

Page 25: ...V PV MV PV MAIN VALVE PILOT VALVE TO 24V GND TO 24V 3 3 Fig 17 Representative schematic for S8610F H See Fig 1 for hookup S8670 is similar except the timing circuit includes a purge timer See Fig 6 fo...

Page 26: ...water pumps are in operating condition b Test low water cutoffs automatic feed water controls pressure and temperature limit control lers and relief valves in accordance with the manufacturer s recomm...

Page 27: ...ntrol after compression nut has been tightened because this can result in gas leakage at connection 2 Square off and remove burrs from end of tubing 3 Push tubing into compression nut clearance hole u...

Page 28: ...ot flame 6 Always replace pilot adjustment cover screw and tighten firmly after completing adjustment to assure pro per operation Service WARNING FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE SEV...

Page 29: ...e would result in personal injury and or loss of prop erty it is the responsibility of the installer to add devices safety limit controls that protect against or systems alarm supervisory systems that...

Page 30: ...llation and adjustment CAUTION Check the installation for no flow switch operation Make appropriate adjustments to the sensitivity adjustment screw to be sure the switch restores fully at the desired...

Page 31: ...ls The thermostat or the fuse will be damaged DO NOT allow any flame to impinge on the regulator vent tubing if sup plied It may clog and cause gas valve malfunction DO NOT use the gas cock to adjust...

Page 32: ...or 6 for a typical connection diagram X XX UL INSTALLATION INSTRUCTIONS U S Registered Trademark Copyright 1995 Honeywell Inc All Rights Reserved L4008A B E L L6008A G H Aquastat Controllers APPLICATI...

Page 33: ...R IGNITION TRANSFORMER RA89A RELAY RA817A PROTECTORELAY CONTROL BURNER MOTOR 24V THERMOSTAT 2 1 3 4 T T 1 2 3 4 M8785 Fig 5 Typical oil fired hydronic heating system with domestic hot water SETTING Co...

Page 34: ...9 mm OD for both inlet and outlet Approval CE 0063AU1215 U S Registered Trademark Copyright 2000 Honeywell Inc All Rights Reserved INSTALLATION INSTRUCTIONS 69 1225 4 VR8104 VR8204 and VR8304 Intermit...

Page 35: ...mine if the pressure regulator setting factory set will meet the appliance manifold requirements after conversion NOTE Convertible pressure regulator models suffix letter R do not have field adjustabl...

Page 36: ...BINATION GAS CONTROLS 5 69 1225 4 Fig 1 Top view of convertible pressure regulator cap Install Adapters To Control If adapters are being installed on the control mount them as follows Flanges 1 Choose...

Page 37: ...hanism to reduce the pilot flow if necessary If pilot adjustment is necessary proceed as follows 1 Remove pilot adjustment cover screw See Fig 6 2 The pilot adjustment is shipped at the full pilot gas...

Page 38: ...eter reading Convert flow rate to Btuh as described in form 70 2602 Gas Controls Handbook and compare to Btuh input rating on appliance nameplate 3 IF CHECKING GAS INPUT WITH MANOMETER Make sure the g...

Page 39: ...Non Regulating On Off U Models Non regulating VR8204U Valves are designed for application in various parts of Europe where a separate distinct pressure regulator is required The VR8204U is similar to...

Page 40: ...f heater falls off this is usually a sign of lime in the coil The ACE coil will bang or knock if lim ing condition is severely restricting circulation Customers have reported operating ACE heaters and...

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