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VR

8104

, VR

820

4 AN

D VR

8304

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IT

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T

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o

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u

m

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ff

ix Le

tt

er

 Des

ig

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Am

b

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at

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e

Pr

es

sur

Reg

ul

at

or

 T

y

pe

A

0

°F

 to

 1

7

5

°F

 

(-

18

°C

 t

o

 +

79°

C)

St

anda

rd

C

S

tep-

ope

ni

n

g

H

S

lo

w

-op

eni

n

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U

a

N

o

n

re

gul

at

ing 

(o

n

-o

ff

)

K

-40°F

 t

o

 +

175°

(-

40

°C

 t

o

 +

79°

C)

Sl

ow-

op

enin

g

M

S

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s

V

R8

204A

,H

 (

C

E M

ode

l O

n

ly

)

V

R8

304A

,H

 (

C

E M

o

d

e

l O

n

ly

)

M

a

in

 val

ve

 co

nnect

ions (

If

 N

P

T

the val

ves m

u

st

 be

 se

rv

ic

ed by 

the app

liance m

anu

fa

ct

ur

er

.

1/

2 i

n

. I

S

O

, 7/

in

te

rnal

 t

h

read

 (

B

S

P

NP

T

.

1/

in

.,

 3/

4

 i

n

. I

S

O

, 7/

1

 i

n

te

rn

al t

h

re

a

d

 (

B

SP

PL

) or

 1

/2 i

n

.,

 3/

4

 i

n

N

P

T

.

V

a

lv

e

 C

las

si

fi

ca

ti

on

B

 +

 D

C

 +

 D

C

apa

ci

ty

 (

1

kW =

 3.

4

1

BT

U

H

)

2

9

 kW at

 2

.5 m

B

a

r

43

 kW 

at

 5

.0 

m

B

a

r

fo

r 1/

2 i

n

.,

 70

 kW at

 2.

5

 m

B

a

r

99 kW at

 5.

0 m

B

ar

.

For

 3/

in

.,

 87 kW at

 2.

5 m

B

ar

:

121

 kW 

at

 5

.0 

m

B

a

r.

S

uppl

y V

o

lt

a

g

e

2

4

 V

a

c,

 50/

60

 H

z

.

F

lan

ges

N

one.

C

lo

s

in

g

 t

im

e

Le

ss t

han

 1

 sec

ond.

O

pen

in

g

 T

im

e

S

tan

dar

d open

in

g

 (

A

):

 l

e

ss t

h

an 2 second

s.

S

low

 o

peni

ng (

H

):

 l

e

ss t

h

a

n

 6 

se

cond

s.

S

peci

al

 f

a

st

 op

eni

n

g

 (

U

):

 l

e

s

s

 t

han

 1 seco

nd.

S

u

it

ed

 f

o

r g

a

s f

a

m

ili

es

2H

2L

and

 3.

O

u

tl

e

t Pr

ess R

ange

(E

x

c

ept

 u

n

re

gul

at

ed 

m

o

del

s)

N

a

tu

ra

l gas:

 7.

5

 t

o

 12.

5 m

B

ar

 (

3

 t

o

 5

 i

n

w

c

).

N

a

tu

ra

l gas:

 12.

to

 17.

5 m

B

ar

 (

5

 t

o

 7 i

n

. w

c

).

LP

 g

a

s:

 20

 t

o

 30 m

B

ar

 (

8

 t

o

 12 i

n

. w

c

).

M

a

n

ual

ly

 oper

at

ed val

ve 

op

er

at

ions

10

,0

0

0

 c

ycl

es

 f

o

r m

a

n

ual

 val

ves;

 200,

000

 cycl

es 

fo

au

to

m

a

ti

c

 va

lv

es.

A

m

bien

te

m

per

at

ur

e r

a

n

g

e

-20°

to

 +

7

0

°C

 (

-4

°F

 t

o

 +

158°

F)

.

Ma

x

imu

in

le

t p

re

s

s

u

re

6

0

 mB

a

r (2

4

 i

n

. w

c

).

S

c

reen

Fi

ne m

esh on i

n

le

t.

Pi

lo

t c

o

n

n

e

c

ti

o

n

a

M

1

1 x 1 

fo

r 6 

m

m

 out

si

de

 d

iam

et

er

 t

u

b

e

.

G

round

 t

e

rm

ina

l

a

6.

3 m

m

.

P

re

ssur

e t

a

p

s

a

9 m

m

 O

D

 f

o

bo

th

 i

n

le

t and ou

tl

et

.

A

ppr

oval

C

E

-006

3AU

1215

.

® 

U

.S

. Re

gi

stere

d T

radem

ark

Cop

yright ©

 2000

 H

oneywell In

c. 

 A

ll R

ights 

R

e

serve

INST

A

L

LAT

ION I

N

ST

R

U

C

TIONS

69

-1

22

5-

4

VR8104, VR8204, and 

VR8304

Intermitten

t Pilo

t Combination

 Gas Controls

APPLICAT

IO

N

The

se i

n

te

rm

itt

e

nt

 p

ilo

t ga

s cont

ro

ls

 ar

e use

d i

n

 ga

s-

fir

e

appl

ia

nces wi

th

 u

p

 t

o

 415

 f

t3

/h

r capa

cit

y at

 1 in

. wc 

pr

essur

e dr

op (

8

.5

 m

3

/h

r at

 0.

25 kPa

) on

 na

tu

ra

l g

a

s.

 

The

y i

n

cl

ude 

saf

et

y sh

ut

of

f,

 a 

m

anu

al

 val

ve,

 t

w

o

 

aut

om

at

ic

 ope

ra

to

rs

a

 p

res

sur

re

g

u

la

to

r and a pi

lo

adj

ust

m

e

nt

Th

ese gas con

tr

ol

a

re ava

ilabl

in

 a r

a

n

ge of

 va

lv

cap

aci

ti

es,

 see

 T

a

bl

e

 1.

 (

Ta

b

le

 2 pr

ovi

des gas

 cap

aci

ty

 

con

ver

si

on

 f

a

ct

or

s.

The

 su

ff

ix

 le

tt

er

 indi

cat

es 

te

m

per

at

ur

e r

a

nge and

 r

egu

la

to

ty

pe

, see T

a

b

le 3.

Fo

r C

E

-appr

ove

d m

o

del

s,

 t

h

e r

e

le

va

nt

 sect

io

ns of

 t

hese

 

in

st

ru

c

tions and

 T

a

b

le 4 ar

e appl

ic

a

b

le

T

a

bl

e 1.

 V

a

lv

e

 C

a

pa

ci

ty

a

a

C

apa

ci

ty

 b

a

sed 

on

 10

00 

Bt

u/

ft

3

, 0.

64 sp gr

 n

a

tu

ra

l gas at

 1

 in

w

c pr

e

ssur

e dr

op (

3

7.

3

 M

J/

m

3

, 0.

64 sp gr 

na

tu

ra

l gas 

at

 0.

25 kPa pressu

re

 dr

op

).

b

C

apa

ci

ty

 is

 r

e

duced

 by 5 per

cen

t wh

en usi

ng an out

le

t scr

een.

c

V

a

lv

e

a

re gu

ar

ant

eed at

 o

n

ly

 77 pe

rc

e

n

t of

 t

h

e

 r

a

ting

.

d

M

ini

m

u

m

 r

e

gul

at

ion f

o

LP

 g

a

s i

s 15,

000

 B

tu

h

.

e

M

ini

m

u

m

 r

e

gul

at

ion f

o

LP

 g

a

s i

s 40,

000

 B

tu

h

.

f

M

ini

m

u

m

 r

e

gul

at

ion f

o

LP

 g

a

s i

s 50,

000

 B

tu

h

.

T

a

bl

e 2.

  G

a

C

a

p

aci

ty

 C

onv

er

si

on Fac

to

r.

CE-O

nly Mod

els

Th

ese gas con

tr

ol

a

re use

d in app

lia

nces up t

o

 121kW 

or

 415 kB

TU

H

 on nat

ur

al

 ga

an

d appr

oved

 o

n

 E

N

1

26,

 

w

h

ic

h

 co

nsis

ts

 of

 o

ne aut

om

at

ic

 saf

et

sh

ut

o

ff

 valve

C

lass

 B

 or

 C

, on

e ser

vo-

oper

at

ed shu

to

ff

 v

a

lv

e

, C

lass D

pr

essu

re

 go

ver

nor

, C

lass

 C

, m

anua

lly-

o

per

at

ed val

ve,

 

w

ith

 or

 w

ithou

t pil

ot

 o

u

tlet

. O

n

ly

 t

he A,

 H and U

  m

odel

ar

e avai

la

bl

e

 C

E

-app

ro

ved.

Ta

b

le 

show

th

e a

ddi

tional

 s

peci

ficat

ions

 f

o

r t

he 

C

E

-onl

y m

o

del

s

.

M

ode

l

Si

ze

 In

le

t-O

u

tle

(i

n

.)

AG

A C

e

rt

if

ie

d Ca

pa

c

it

y

 fo

Na

tu

ra

l Ga

s

A

G

A

 Ce

rt

ifi

e

d

 M

in

imu

R

e

gul

at

ion f

o

N

a

tu

ra

l G

a

s

AG

A C

e

rti

fie

d

 Ma

x

imu

R

e

gu

la

ti

on f

o

Na

tu

ra

l G

a

s

ft

3

/h

r

m

3

/h

r

ft

3

/h

r

m

3

/h

r

ft

3

/h

r

m

3

/h

r

V

R

8

104

1/

2 x

 1/

2

8

5

2

.3

10

d

0.

4

1

2

0

3.

4

V

R

8

204

1

5

0

4

.2

20

e

0.

6

2

0

0

5.

7

V

R

8

304

b,

c

24

0

6

.8

30

f

0.

8

3

4

0

9.

6

V

R

8

304

b,

c

1/

2 x

 3/

4

2

70

7

.6

3

70

1

.0

5

V

R

8

304

b,

c

3/

4 x

 3/

4

3

00

8

.5

4

15

11

.8

G

a

s

S

pe

ci

fi

c G

rav

it

y

M

u

lt

ip

ly

 L

is

te

d

 

Ca

p

a

c

ity

 

B

y

M

a

nu

fa

ct

ur

e

d

0.

6

0

0

.51

6

M

ix

e

d

0

.7

0

0

.7

6

5

P

ro

pane

1

.53

1.

6

2

Summary of Contents for B Series

Page 1: ...al Designed and Manufactured in Accordance with ASME Code Section IV Heating Boilers E T L Listed ASME Code Construction and Stamped Photo shown may vary from actual model Model B_G Series Gas Fired C...

Page 2: ...site http www ajaxboiler com Email info ajaxboiler com Ace Boiler Inc formerly Ace Buehler Inc is a division of Ajax Boiler Inc ACE BOILER INC E T L Listed Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q...

Page 3: ...e the heater so that leakage from tank or connections will be directed to a floor drain and will not damage adjacent area or lower level floors 2 The minimum clearance between a heater and a storage t...

Page 4: ...is measured downstream of the gas pressure regu lator Do not exceed the maximum gas pressure specified on the rating plate 4 A trap drip leg must be installed upstream of the gas pressure regulator 5...

Page 5: ...P OP Check Valve Pressure Relief Valve Pressure Temp Gauge Primary Operational Aquastat Unit Circulation Pump System Recirculation Pump Check Valve Pilot Safety Relay Ground Hi Limit Aquastat Control...

Page 6: ...STANDARD FOR CSD 1 G 22225 N A HEADER COMB GAS VALVE SHUT OFF VALVE PILOT LINE PILOT LINE TYP COMB GAS VALVE TYP HEADER SHUT OFF VALVE B2 THRU B8 INDOOR OUTDOOR CSD 1 GAS TRAIN FOR MODELS B11 THRU B1...

Page 7: ......

Page 8: ...CONTROLS AND GAS TRAIN GAS FIRED COPPER FIN CONE COIL WATER HEATERS HEAVY DUTY INDUSTRIAL WATER HEATERS MINI PACK SEMI INSTANTANEOUS WATER HEATERS PACKAGED STORAGE WATER HEATERS CLEAN STEAM BOILERS AS...

Page 9: ...and accept the product when received as conforming to their purchase order specifications and approved drawings All claims for non conformance errors shortages etc must be made within 10 days after re...

Page 10: ...4 United States Tel 714 437 9050 Fax 714 437 9060 http www ajaxboiler com mail ajaxboiler com June 2010 Ace Heating Solutions LLC ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE...

Page 11: ...060 http www ajaxboiler com mail ajaxboiler com February 2007 ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com Ace Heating Solu...

Page 12: ...anta Ana California 92704 United States Tel 714 437 9050 Fax 714 437 9060 http www ajaxboiler com mail ajaxboiler com ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230...

Page 13: ......

Page 14: ......

Page 15: ......

Page 16: ...es at very high temperatures insulation shielding and air circulation may be necessary to protect the controls Proper insulation or shielding should be provided by the appliance manufac turer make sur...

Page 17: ...o ground NOTE Earth ground is not required To connect the D80B follow the wiring diagrams sup plied with the vent damper or see Fig 8 for typical connec tions Connect Ignition Module 1 Connect remaini...

Page 18: ...T DAMPER PLUG OPT 5 2ND OPERATOR 1ST OPERATOR PILOT COM MAIN VALVE DUAL VALVE COMBINATION GAS CONTROL Fig 2 S8610F H S8670D in a heating system with an atmospheric burner 5 TABLE 4 TERMINAL CROSS REFE...

Page 19: ...9 0523 MV MV PV PV GND BURNER 24V GND 24V TH W VENT DAMPER PLUG SPARK 5 S8610A B POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED ALTERNATE LIMIT CONTROLLER LOCATION MAXIMUM C...

Page 20: ...TOR PILOT COM MAIN VALVE DUAL VALVE COMBINATION GAS CONTROL PILOT BURNER GROUND PILOT GAS SUPPLY 9 69 0523 Fig 8 S8610F H S8670D in a heating system with an atmospheric burner and a D80B Vent Damper L...

Page 21: ...23 Fig 10 S8610F H S8670D in a hydronic heating system with a D80D Vent Damper 2 MV MV PV PV GND BURNER 24V GND 24V TH W OPT VENT DAMPER PLUG OPT SPARK 4 S8610F H S8670D POWER SUPPLY PROVIDE DISCONNEC...

Page 22: ...ne as described in Steps 1 and 5 below on initial installation and any time work is done involving the gas pip ing STEP 3 Reset the Module Turn the thermostat to its lowest setting Wait one minute As...

Page 23: ...burner igniter sensor and provide shield if necessary If flame rod or bracket are bent out of position restore to correct position STEP 3 Check spark ignition circuit You will need a short jumper wire...

Page 24: ...ing the pilot adjustment screw on the gas control clockwise to decrease or counterclockwise to increase pilot flame Following adjustment always replace pilot adjustment cover screw and tighten firmly...

Page 25: ...V PV MV PV MAIN VALVE PILOT VALVE TO 24V GND TO 24V 3 3 Fig 17 Representative schematic for S8610F H See Fig 1 for hookup S8670 is similar except the timing circuit includes a purge timer See Fig 6 fo...

Page 26: ...water pumps are in operating condition b Test low water cutoffs automatic feed water controls pressure and temperature limit control lers and relief valves in accordance with the manufacturer s recomm...

Page 27: ...ntrol after compression nut has been tightened because this can result in gas leakage at connection 2 Square off and remove burrs from end of tubing 3 Push tubing into compression nut clearance hole u...

Page 28: ...ot flame 6 Always replace pilot adjustment cover screw and tighten firmly after completing adjustment to assure pro per operation Service WARNING FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE SEV...

Page 29: ...e would result in personal injury and or loss of prop erty it is the responsibility of the installer to add devices safety limit controls that protect against or systems alarm supervisory systems that...

Page 30: ...llation and adjustment CAUTION Check the installation for no flow switch operation Make appropriate adjustments to the sensitivity adjustment screw to be sure the switch restores fully at the desired...

Page 31: ...ls The thermostat or the fuse will be damaged DO NOT allow any flame to impinge on the regulator vent tubing if sup plied It may clog and cause gas valve malfunction DO NOT use the gas cock to adjust...

Page 32: ...or 6 for a typical connection diagram X XX UL INSTALLATION INSTRUCTIONS U S Registered Trademark Copyright 1995 Honeywell Inc All Rights Reserved L4008A B E L L6008A G H Aquastat Controllers APPLICATI...

Page 33: ...R IGNITION TRANSFORMER RA89A RELAY RA817A PROTECTORELAY CONTROL BURNER MOTOR 24V THERMOSTAT 2 1 3 4 T T 1 2 3 4 M8785 Fig 5 Typical oil fired hydronic heating system with domestic hot water SETTING Co...

Page 34: ...9 mm OD for both inlet and outlet Approval CE 0063AU1215 U S Registered Trademark Copyright 2000 Honeywell Inc All Rights Reserved INSTALLATION INSTRUCTIONS 69 1225 4 VR8104 VR8204 and VR8304 Intermit...

Page 35: ...mine if the pressure regulator setting factory set will meet the appliance manifold requirements after conversion NOTE Convertible pressure regulator models suffix letter R do not have field adjustabl...

Page 36: ...BINATION GAS CONTROLS 5 69 1225 4 Fig 1 Top view of convertible pressure regulator cap Install Adapters To Control If adapters are being installed on the control mount them as follows Flanges 1 Choose...

Page 37: ...hanism to reduce the pilot flow if necessary If pilot adjustment is necessary proceed as follows 1 Remove pilot adjustment cover screw See Fig 6 2 The pilot adjustment is shipped at the full pilot gas...

Page 38: ...eter reading Convert flow rate to Btuh as described in form 70 2602 Gas Controls Handbook and compare to Btuh input rating on appliance nameplate 3 IF CHECKING GAS INPUT WITH MANOMETER Make sure the g...

Page 39: ...Non Regulating On Off U Models Non regulating VR8204U Valves are designed for application in various parts of Europe where a separate distinct pressure regulator is required The VR8204U is similar to...

Page 40: ...f heater falls off this is usually a sign of lime in the coil The ACE coil will bang or knock if lim ing condition is severely restricting circulation Customers have reported operating ACE heaters and...

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