Fig. 4—S8610A,B in a heating system with an atmospheric burner.
Fig. 3—S8610F,H with a vent damper plug in a heating system with an atmospheric burner and a D80D Vent Damper.
6
Q345, Q346,
Q348, Q362, Q381
PILOT BURNER/
IGNITER-SENSOR
L1
(HOT)
L2
THERMO-
STAT
1
LIMIT
CONTROLLER
2
4
MV
MV/PV
PV
GND
(BURNER)
24V
GND
24V
TH-W
VENT
DAMPER
PLUG
SPARK
5
S8610F,H
3
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
ALTERNATE LIMIT CONTROLLER LOCATION.
MAXIMUM CABLE LENGTH 3 ft [0.9 m].
CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER.
REMOVE PLUG ONLY IF USING VENT DAMPER. FUSE BLOWS ON STARTUP WHEN PLUG IS REMOVED;
THEN MODULE WILL OPERATE ONLY WHEN VENT DAMPER IS CONNECTED.
1
2
3
4
5
M540
WIRING
HARNESS
D80D VENT
DAMPER
2ND
OPERATOR
1ST
OPERATOR
PILOT
COM
MAIN
VALVE
DUAL VALVE COMBINATION
GAS CONTROL
PILOT BURNER
GROUND
PILOT GAS
SUPPLY
MV
MV/PV
PV
GND
(BURNER)
24V
GND
24V
SPARK
S8610A,B
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
ALTERNATE LIMIT CONTROLLER LOCATION.
MAXIMUM CABLE LENGTH 3 ft [0.9 m].
CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER.
FOR MODULE WITH TH-W TERMINAL AND VENT DAMPER PLUG, CONNECT THERMOSTAT TO
TH-W. LEAVE 24V OPEN. DO NOT REMOVE VENT DAMPER PLUG.
1
2
3
4
5
M541
GROUND
PILOT GAS
SUPPLY
2
4
3
SENSOR
IGNITER
SENSE
L1
(HOT)
1
L2
LIMIT
CONTROLLER
THERMOSTAT
5
TH-W
(OPT)
VENT
DAMPER
PLUG (OPT)
5
2ND
OPERATOR
1ST
OPERATOR
PILOT
COM
MAIN
VALVE
DUAL VALVE COMBINATION
GAS CONTROL
Fig. 2—S8610F,H; S8670D in a heating system with an atmospheric burner.
5
TABLE 4—TERMINAL CROSS REFERENCE.
TERMINAL ON
TERMINAL ON
OLD MODULE:
NEW MODULE:
25 V (1)
24 V (GND)
TH-W
24 V
MV
MV
MV/PV
MV/PV
PV
PV
GND (Burner)
GND (Burner)
REPLACING MODULE WITH TH-R, TH-W TERMINALS
On modules that do not have a vent damper plug, the
thermostat must be connected between the transformer
and the 24V terminal on the module. To change out a
module with TH-R, TH-W terminals:
1.
Remove the wires from the 25V(2) and TH-R termi-
nals on the old module. Connect these two wires with a
solderless connector.
2.
Tag and remove the remaining wires from the old
module.
3.
Remove the old module and mount the new one in the
same location.
4.
Reconnect the remaining wires as shown in Table 4.
5.
Increase the thermostat anticipator setting by 0.2 A.
THERMOSTAT
L1
(HOT)
L2
1
LIMIT
CONTROLLER
2
4
5
MV
MV/PV
PV
GND
(BURNER)
24V
GND
24V
TH-W
(OPT)
VENT
DAMPER
PLUG (OPT)
SPARK
5
S8610F,H; S8670D
2ND
OPERATOR
1ST
OPERATOR
PILOT
COM
MAIN
VALVE
DUAL VALVE COMBINATION
GAS CONTROL
PILOT BURNER
GROUND
PILOT GAS
SUPPLY
Q345, Q346,
Q348, Q362, Q381
PILOT BURNER/
IGNITER-SENSOR
3
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
ALTERNATE LIMIT CONTROLLER LOCATION.
MAXIMUM CABLE LENGTH 3 ft [0.9 m].
CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER.
FOR MODULE WITH TH-W TERMINAL AND VENT DAMPER PLUG, CONNECT THERMOSTAT TO TH-W. LEAVE
24V OPEN. DO NOT REMOVE VENT DAMPER PLUG.
1
2
3
4
5
M539