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Supra Linea Inclined Platform Lift

Installation Manual

INS-RPSP-EN-05

Summary of Contents for RPSP

Page 1: ...Supra Linea Inclined Platform Lift Installation Manual INS RPSP EN 05 ...

Page 2: ...Installation Manual RPSP INS RPSP EN 05 Date of publication CE Edition Rev 05 May 2014 Manufacturer ThyssenKrupp Encasa srl Via S Cannizzaro 2 56121 Pisa Italy E mail info encasa it Website www encasa it ...

Page 3: ... outside the Inclined Platform Lift 32 4 3 1 Wiring 32 4 3 2 Guide Casing fastening 32 4 4 Wiring inside the Inclined Platform Lift 33 4 4 1 Mainboard 33 4 4 2 Radio receiver RFPcb 35 4 4 3 Onboard Alarm 37 4 5 Covers fixing 38 4 6 Call devices 39 5 Adjustments checks and safety 40 5 1 Mechanical Stop on the track 40 5 2 Adjusting the stop position 41 5 3 Adjusting the platform s horizontal alignm...

Page 4: ...ire duration of the machine s working life INSTRUCTIONS what is meant with the word instructions is that all of the information provided by the manufacturer for the safe use of the machine as pursuant to the Machine Directive 2006 42 EC including those for the masonry work for installation use and correct maintenance and not excluding the warnings to avoid improper utilisation ORIGINAL TEXT This u...

Page 5: ...current standards 2 1 System overview Fig 1 System view 1 Lower carriage 2 Machine body 3 Platform 4 Guide 5 Stanchion 6 Frame crush proof unit 7 Joint 8 Over speed governor 9 Protective shield kit 10 Limit stop plate plastoferrite 11 Mechanical safety limit stop 12 Ergonomic key 13 Electrical panel 14 Radio remote control 15 Wall call send station ...

Page 6: ...5 Installation Manual RPSP INS RPSP EN 05 Fig 2 General exploded view ...

Page 7: ...6 Installation Manual RPSP INS RPSP EN 05 Fig 3 Register exploded view ...

Page 8: ...7 Installation Manual RPSP INS RPSP EN 05 Fig 4 View of the guide ...

Page 9: ...8 Installation Manual RPSP INS RPSP EN 05 Fig 5 Machine body ...

Page 10: ...9 Installation Manual RPSP INS RPSP EN 05 ATTENTION The Gear Motor Unit detail 18 CANNOT be uncoupled ATTENTION The Motor Casing detail 20 is required for outside installations Fig 6 Drive Unit ...

Page 11: ...10 Installation Manual RPSP INS RPSP EN 05 Fig 7 Platform Fig 8 Lateral Motorized Flap SML ...

Page 12: ...11 Installation Manual RPSP INS RPSP EN 05 Fig 9 Frame crush proofing Fig 10 Anti impact ...

Page 13: ...12 Installation Manual RPSP INS RPSP EN 05 2 2 Electrical connections layout Fig 11 Single phase electrical motor connections ...

Page 14: ...13 Installation Manual RPSP INS RPSP EN 05 Fig 12 Three phase electrical motor connections ...

Page 15: ...ench size 10 13 Flat screwdriver o 0 5 x 3 x 75 o 0 8 x 4 x 125 Phillips head screwdriver o PH1 x 80 o PH2 x 100 o PH3 x 200 Pliers Hammer Plastic mallet Knife Tape measure Silicone gun Multi meter Felt tip pen Normal level Bubble protractor Flat iron file 5 x 10 x 150 Hammer drill Concrete drill bits diameter 6 12 14 Metal drill bits diameter 2 5 4 6 6 5 6 75 8 8 5 10 Allen wrench diameter 4 5 6 ...

Page 16: ...Handle for lifting the traction unit 3 3 Fastening torques In order to guarantee correct machine assembly the bolts must be fastened with the appropriate fastening torques as given in the table below SCREW DIAMETER mm FASTENING TORQUE Nm SCREW DIAMETER mm FASTENING TORQUE Nm M5 6 M14 136 M6 10 M16 210 M8 25 M18 290 M10 49 M20 410 M12 86 M22 550 3 4 Personal protection equipment For the purposes of...

Page 17: ...llation you must refer to the measurements given on the order diagram attached to each system The different heights of stanchions to use are listed in the drawing The height of the stanchion is shown under the floor rest plate The number shown indicates the stanchion height in dm Fig 13 Job drawing example ...

Page 18: ...r mounting Fig 14 Stanchion mounting sequence MOUNTING SEQUENCE 3 FIX THE REGISTER TO THE GUIDE IN THIS POINT 1 FIX THE REGISTER TO THE GUIDE IN THIS POINT 4 BLOCK THE REGISTER TO THE STANCHION IN THIS POINT 2 INSERT THE SANCHION INTO THE REGISTER INCLINE THE REGISTER IF NEEDED ...

Page 19: ...d As an option the clamps for fixing the rail to the stanchions can be used see Fig 15 Fig 15 Positioning adjustment and fixing the stanchion at the end of the guide Position the rail toward the middle of the stair i e not against the wall this will make it easier to mark the position of the holes see Fig 16 Lay out the remaining stanchions in the position shown in the diagram just resting them on...

Page 20: ...or the stanchions just positioned Fig 17 e Fig 18 that correspond to the V notches on the rail The notches are on both parts of the rail Fig 17 Various methods of marking the holes Caution The holes must be properly aligned on the vertical At this point the 8 5 mm holes can be drilled where the marks had just been made Continue as above for the remaining stanchions Fig 18 Detail of drilling hole m...

Page 21: ...n the register and the stanchion to an upright position and fix the upper screw with a lock nut and the lower screw with the other special nut as shown in Fig 14 fase3 e 4 Fig 19 Stanchion assembly detail Fig 20 Register detail Fig 20B shows the two register stanchions standard on the left short on the right supplied with the machine The V mark indicates the top of the register The short register ...

Page 22: ...main part of the guide the closure casing will be installed later and in any case only after the inclined platform lift has been put on the guide Caution Before fixing the mountings to the floor permanently check with a level that each stanchion is vertical Tip first apply the dowels on the wall side Fig 21 check that the stanchion is vertical and then apply the dowels on the lower part Use pegs i...

Page 23: ...olt take the guide piece and anchor it to the wall only utilizing this hole In this way the guide is hinged around one point and can turn freely Rest the guide on the stairs multiple part guide or on the ground single part guide make the second hole Fig 22 dettaglio 2 Lift the guide having it turn around the fixed point until the guide matches up with the hole just made in the wall Insert the bolt...

Page 24: ...from its register Position the stanchion next to the wall using the previously obtained references Mark the drilling points Drill a hole for the screw anchor Fix the stanchion to the wall Remount the register onto the stanchion the guide is already in the correct position Fig 23 Detail Extra anchoring on top Tip you can also insert the stanchion into the register from the front position the specia...

Page 25: ...extremity of the rail to be joined Insert the pins by the means of a mallet The milled part of the surface has to be hidden inside the guide as shown on the following figure Once the pins are inserted connect the 2 points of the guide one each other by two brackets and the countersunk head screws provided Fig 24 Rail joint diagram Important Safety at the end of the installation and after having ve...

Page 26: ...05 4 1 6Guide assembly diagram After fixing the guide measure mount angle α and write it in the space provided in figure Fig 25 Rail Assembly Diagram Angle α ___ WALL CALL STATION RAIL JOINT RAIL JOINT STANCHION RPSP ELECTRICAL PANEL CAM RAIL ...

Page 27: ...fastened to the Frame Lift unit Remove the sides of the packaging box and make the Carriage accessible Note the sides of the box can be used to rest the subsequent mounting stages and consequently to avoid damaging or making the components Additional instructions not contained in this manual are necessary in the event that machine gradation is to be personalised 4 2 1Self supporting support In som...

Page 28: ...uld close suddenly Attention Do not use excessive force on motorised platforms when moving them as not to damage the automatic platform opening device After completing eventual customisation operations the frame needs to be placed upright making use of the mounting support Open the platform slowly avoiding any sudden movements that could damage the motorized tilt device clutch Fig 27 Disconnecting...

Page 29: ...he 12 M8 screws after having disconnected the motor cable that goes from main terminal board M1 and connector X3 from the connectors panel see Electrical connections layout Fig 29 Unscrew the 2 M8 locknuts placed on the top near the bottom of the safety bars using a rubber mallet if necessary to separate the two pieces between them Fig 30 The Drive Unit at this point is separated from the Chassis ...

Page 30: ...otor unit rear casing structure until the motor pinion is locked on the rack Fig 32 Drive Unit inserted at the end of the guide Cut the adhesive tape holding the chain and extend it downwards The guide has 2 holes about halfway along Use them for fixing the bracket Fig 33 Chain fixing on the guide detail Insert the moveable part of the guide into the lower length of the guide use the 1 1 m piece ...

Page 31: ...ng With the special starter unit in the INSTALLATION KIT power the electric motor and move the traction unit until it reaches the lower part of the track level with the bottom stop Caution Make sure the chain does not fold and that it is taut during the descent phase At this point the other piece of the moveable casing can be inserted so as to complete the guide closure Fig 35 Caution If the tract...

Page 32: ...rame you can remove the self supporting support Fig 36 Caution The traction unit must be higher by at least 1 cm than the frame unit and the platform to be connected Suggestion To facilitate coupling between the Chassis and the Engine Unit use the two self supporting fastening screws to widen the terminal parts of the chassis to ease positioning 4 2 4Frame Crush Proofing To mount the crush proofin...

Page 33: ... to the M1 clamp of the access terminal board In the Electric Box connect the wires 1 and 2 after the magneto thermic Connect the yellow green coloured wire to the ground clamp Fig 38 Wiring 4 3 2Guide Casing fastening The plastic caps must be mounted using the special brass inserts to be entered by the means of a mallet Use the cylinder head screws provided from the factory to attach themselves t...

Page 34: ...nnectors These connectors positioned on the mainboard allow you to configure the machine s safety devices according to the type of installation During installation if not already configured in the factory you will need to insert the male connector X as shown in the figure Left Side Installation Right Side Installation X2 X2L X2 X2R Fig 41 X2L and X2R connectors LED KL Buzzer KR K KA2 KP2 KP1 KA1 K...

Page 35: ...the system LED The Mainboard is equipped with various LEDs that signal the lift s status Please refer to the electrical diagram for detailed information Fig 42 Mainboard LEDs LED FUNCTION LD1 24VDC LD2 ENABLE MOVEMENT LD3 OVERRUN LD4 HORIZONTAL SAFETY BARS LD5 HORIZONTAL PLATFORM LD6 DOWN COMMAND LD7 UP COMMAND LD8 DESCENT MOVEMENT VERIFIED DESCENT SAFETY CHAIN LD9 ASCENT MOVEMENT VERIFIED DESCENT...

Page 36: ...s LED FUNZIONE D13 UP RUN D13 D10 DOWN RUN D13 D12 PLATFORM CLOSE D13 D11 PLATFORM OPEN D14 TX DISTANCE CALIBRATION IN PROGRESS D15 POWER D16 D17 CONF WITH 2 OPEN FLAPS ON THE LOW FLOOR STAIR LIFT ON FLOOR D16 CONF WITH 1 OPEN FLAPS ON THE LOW FLOOR STAIR LIFT ON LOW FLOOR D17 CONF WITH 1 OPEN FLAPS ON THE LOW FLOOR STAIR LIFT ON HIGH FLOOR D18 PLATFORM CLOSED Table 2 Radio receiver LEDs The radio...

Page 37: ...t the installer will remove to begin calibrating the machine Fig 45 RX module and TX module The calibration of the maximum operating distance of the open platform radio system has the purpose of increasing the safety of the plant in this condition To set the desired distance carry out the following steps Unscrew the fuse holder on the guard carriage side or disconnect the electrical panel Wait 5 s...

Page 38: ...When the procedure is complete put the dip switches back in their original position on the receiver the position must be the same as the transmitters in the absence of other nearby systems the standard configuration is with both in the OFF position The set distance will be indicative as the radio system changes its behaviour when the environmental conditions change OFF Fig 50 standard configuratio...

Page 39: ...NS RPSP EN 05 4 5 Covers fixing Fix the covers to the machine by M6x16 screws provided Once attached secure the attachment using by the auto thread M3 screws to be positioned as shown in the next figures Fig 52 Cover fixing points ...

Page 40: ...ket and on current standards How to distinguish the two call boxes is shown in Figure The park symbol must always face the guide Left Right Fig 53 Details of call box assembly The call box located in line with the guide top stop must be recognised by the machine command system This recognition is performed by acting on the jumper in the box Only the upper call box needs this customisation Fig 54 J...

Page 41: ... Stops on the track The mechanical stop at the bottom of the track is supplied pre assembled onto the track itself The mechanical stop at the top of the track must be inserted if the corresponding hole and label are provided Attention Install the mechanical stop immediately after having inserted the traction unit on the track ...

Page 42: ...p point temporarily using only one screw and positioning it approximately in the centre of the slot Then make the final adjustment by moving the machine back and forwards until the required stop point is set At this point the cam can be locked with the second screw Fig 57 Cam mounting Attention The limit switch end with a slotted hole must be set on the opposite side of the one coming from the pos...

Page 43: ...rizontality as shown open the platform and make sure it is in the desired position slightly inclined upward to compensate for the presence of weight using a weight equal to half the allowed capacity or to the actual capacity of use Otherwise add or remove spacers close the platform ensuring that only the convex part of detail 3 goes matches perfectly with the stop at this point adjust the other st...

Page 44: ...play will flash The zero has been correctly set 5 Press the S button to return to the reading The display should show 000 Setting the overload limit Machine overload is set by the manufacturer at a default value equal to 70k g over the declared capacity If you need to change this limit to a lower number proceed as follows Calibrate the cell as previously indicated repeating the Zero Calibration pr...

Page 45: ...nstallation manual open it and verify that both safety rail arms are aligned with 1 2 of upwards slope Fig 60 Adjusting rail arm alignment In the event that this is not the case follow the indications below to perform the adjustment 1 Make sure that the actuator stem is at zero stroke 2 Loosen the clutch bolt 1 until the actuator slides freely along the rod Fig 61 Adjusting rail arm alignment ALIG...

Page 46: ... clutch adjustment Adjustment of the REB clutch enables the opening and the closing of the safety rail arms avoiding possible overloads on the actuator which may occur in the following cases The safety rail arm encounters an obstacle during movement The safety rail arm is moved manually by the user Once the safety bar inclination angle has been adjusted adjust the clutch as follows 1 Tighten the c...

Page 47: ...on both sides ascent and descent as follows 3 1 Insert the pry bar supplied in the hole as illustrated Fig 65 Clutch adjustment check 3 2 Unblock the linkage and at the same time raise the safety rail arm until the upper position is locked Fig 66 Clutch adjustment check Warning In the event that the linkage does not achieve the upper locking position adjust the upper actuator stop points increasin...

Page 48: ...To regulate the position of the platform flap act on the specific cable adjustment nuts Fig 67 Flap adjustment 2 To obtain the proper platform flap position manually move the gate ramp and acoustically identify the two end positions where the microswitches are tripped LISTEN FOR THE CLICK OF THE SWITCH 3 Adjust the platform flap in the intermediate position not where the microswitches are activate...

Page 49: ...d as follows 1 Perform a cycle of opening and closing of the platform and verify that it opens closes fully to its stop points 2 If the platform does not fully open close due to the sliding of the clutch act on the nut 4 turning it turn at a time until the proper tightening is obtained Fig 69 Stop clutch adjustment WARNING ONCE THE PLATFORM HAS BEEN OPENED CLOSED THE REM CLUTCH MUST HAVE A SLIDING...

Page 50: ...70 Detail of Lateral motorized flap Attention Check that detail 5 of Fig 70 does not turn Verify that stop micro insertion is working regularly and without mechanical piece interference Attention When the platform and flap are completely open the cable is completely elongated In this configuration it is possible to work on the device by removing it Replace the platform and flap in this configurati...

Page 51: ...SCRIBED IN THE NEXT PARAGRAPH CFI INVALID CONFIGURATION CrF 1 LOAD CIRCUIT FAULT SWITCH THE VARIATOR OFF AND BACK ON CHECK CONNECTIONS CHECK NETWORK POWER STABILITY REPLACE THE PREVIOUS POINTS IF INEFFECTIVE InF 9 CURRENT MEASUREMENT ERROR REPLACEMENT InF b INTERNAL TEMPERATURE SENSOR FAULT REPLACEMENT InF E CPU ANOMALY SWITCH THE VARIATOR OFF AND BACK ON REPLACE THE PREVIOUS POINT IF INEFFECTIVE ...

Page 52: ...ss the wheel to enter the menu c Turn the wheel until the display shows CONFIG d Press the wheel to enter the menu e Turn the wheel until the display shows FULL f Press the wheel to enter the menu g Turn the wheel until the display shows DRC h Press the wheel to enter the menu i Turn the wheel until the display shows NCR j Press the wheel to enter the menu k Set MARKET USA OTHER MARKETS VALUE 3 5 ...

Page 53: ... shows 100 l Press the wheel to confirm selection m Press ESC until you return to the main menu rdy NST parameter programming a The display will show rdy b Turn the wheel until the display shows CONFIG c Press the wheel to enter the menu d Turn the wheel until the display shows FULL e Press the wheel to enter the menu f Turn the wheel until the display shows FUN g Press the wheel to enter the menu...

Page 54: ...ef Test RESULT Positive Negative Value 1 Guide and anchor tests Maximum guide rotation in degrees Guide residual deformation mm 2 Strip test Strip deformation under load mm 3 Safety bar test Deformation under vertical load mm Deformation under horizontal load mm 4 Speed limiter and overspeed governor test 5 Operational checks 6 Safety device check 7 Stop distance check for safety intervention mm r...

Page 55: ... on site adjustments proceed as follows place the strip in a raised position apply a force of 150N at the end of the strip in a direction perpendicular to the surface of the strip applied in the opening direction check that no points along the strip present deformations exceeding 30 mm Strip deformation under load remove the force and verify that no parts are deformed permanently and check operati...

Page 56: ...ut slight pressure on the locking lever to disengage the overspeed governor UNLOCK Make sure that the lever is moved away from the micro switch Power the machine The LED on the control panel should switch off The brake is unlocked Verify correct operation of the ascending and descending platform lift 6 5 Operational checks Check correct machine operation by issuing commands from the floor devices ...

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Page 59: ...58 Installation Manual RPSP INS RPSP EN 05 List of Revisions Rev Date Pag 05 May 2014 Full revision and new layout ...

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