Absco Industries SKILLION CPSN2 Assembly & Instruction Manual Download Page 6

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Absco Industries

Assembly Instruction Manual

ABSCO SKILLION CARPORT

MODEL: CPDN2

5.50mW x 5.50mD x 2.37mH

Model: CPSN2

25/11/22

JOIN SPLICED BEAMS

Edge Beams

2x ZACO112
2x ZACO113
2x ZACO187

2x ZACO115
2x ZACO116
2x ZACO187

Edge & cross beams are
joined using their splice
plate, M10 x 20mm bolts,
nuts and washers as shown.

It’s best to have the nut on
the inside of the beam.

= 2x End Beams

5500 mm long

= 2x Side Beams

5500 mm long

ZACO

112

ZACO

115

ZACO

113

ZACO

116

ZACO

187

ZACO

187

1 bolt fitted.

Each splice plate needs 8 bolts, 4 per end.

M10

WASHER

M10 x 20

BOLT

EDGE BEAM

ZACO187

SPLICE PLATE

M10 NUT

Cross Beams

4x ZACO228
2x ZACO186

4x ZACO227
2x ZACO186

= 1x Centre cross beam

5350 mm long

= 2x Post cross beam

5220 mm long

ZACO

106

ZACO

105

ZACO

106

ZACO

105

ZACO

186

ZACO

186

Summary of Contents for SKILLION CPSN2

Page 1: ...cyclonic areas Wind rating N2 as per AS4055 2021 If you require a higher wind rating please contact us admin absco com au or 1800 029 701 DOWNLOAD OUR APP FOR ASSEMBLY VIDEOS PLEASE LEAVE A REVIEW Tell us about your experience Visit www abscosheds com au review 5500 mm 5500 mm Concrete slab footings detailed in engineering drawings pg 15 16 1080 1080 3340 3210 inside posts 5350 5220 inside posts 7...

Page 2: ...rts lists on the following pages prior to commencement To prevent damage in transit some components may be packed inside others almost hidden Carefully examine inside each component to ensure that you have located every item If a discrepancy is found contact Absco Industries immediately Safety Notes The assembly of this product requires some lifting of heavy objects Two person lifts are required S...

Page 3: ...EDGE BEAM SPLICE PLATE ZACO 187 4 CROSS BEAM SPLICE PLATE ZACO 186 2 COLUMN BRACKET LEFT BKT 07 L 2 COLUMN BRACKET RIGHT BKT 07 R 2 STEEL POST 65 x 65 RHS 2200 mm COL 07 2 STEEL POST 65 x 65 RHS 2250 mm COL 08 1 PVC DOWNPIPE 1200 mm RWG 13 1 PVC DOWNPIPE 1880 mm RWG 14 4 ANGLE BRACE 30 x 30 1045 mm ZACO 120A Bend each column bracket along the slotted centre line holding at the points shown Apply s...

Page 4: ...RAP ZACO 126 4 JA2 BRACKET ZACO 129 4 JA1 BRACKET ZACO 130 8 JA3 BRACKET ZACO 131 4 JP PLATE ZACO 179 1 PVC DOWNPIPE 45 FITTING RWG 01 2 PVC DOWNPIPE 90 FITTING RWG 02 1 PVC DOWNPIPE DROP RWG 17 FITTINGS PACK 1 PHILLIPS HD DRIVER BIT FAST 038 16 BOLT M10 x 80 mm NUT FAST 022 124 BOLT M10 x 20 mm NUT FAST 018 280 M10 WASHER FAST 017 8 DYNABOLT 10 x 50 mm FAST 015 280 WAFER HD TEK SCREW FAST 014 240...

Page 5: ...CO 112 ZACO 113 ZACO 105 ZACO 105 ZACO 106 ZACO 106 ZACO 105 ZACO 105 ZACO 106 ZACO 106 ZACO 112 ZACO 113 ZACO 116 ZACO 115 ZACO 116 ZACO 115 Edge beams are also guttering diverting water to rear Downpipe pg 14 FRAME COMPONENT OVERVIEW Roof sheet not shown for illustrative purposes Small components not called out detail to follow Note Not all components have the part number printed on them These c...

Page 6: ...m bolts nuts and washers as shown It s best to have the nut on the inside of the beam 2x End Beams 5500 mm long 2x Side Beams 5500 mm long ZACO 112 ZACO 115 ZACO 113 ZACO 116 ZACO 187 ZACO 187 1 bolt fitted Each splice plate needs 8 bolts 4 per end M10 WASHER M10 x 20 BOLT EDGE BEAM ZACO187 SPLICE PLATE M10 NUT Cross Beams 4x ZACO228 2x ZACO186 4x ZACO227 2x ZACO186 1x Centre cross beam 5350 mm lo...

Page 7: ...0 mm long The joiner angles should be positioned on the inside of the edge beams ZACO129 goes to the tall side and ZACO130 the short side Hold with G clamps and fastened with tek screws from the outside of the edge beams Also fasten the bottom overlap with three tek screws Seal all joints with water proof sealant such as silicone as these beams are an internal gutter system The overall dimension o...

Page 8: ...t the rear posts are 50mm shorter than the front Mark these four hole positions of the BKT07 on the beam and then drill 10 mm holes Don t fasten these brackets yet just make the holes for now Therefore to keep the posts vertical the BKT07 need to be inset 6 mm at their front most edge as shown below Make sure the side of the BKT07 with these four holes along the top edge are put to the side beam 1...

Page 9: ...as a template drill this 10mm hole in the top of each post Make sure the top edges are flush before marking drilling This hole will be used as a pivot to stand the structure later BKT07 R shown Again using the BKT07 as a template drill these four holes through both sides of the posts and then fasten with four of the longer M10 x 80 mm bolt and a nut with washers both sides 2200 mm Posts 2250 mm Po...

Page 10: ... orientated with the single hole to the ground and they re on the front and rear faces of the post Join the 5220 mm cross beam to the top brackets of the front posts with four M10 x 20 mm bolt and a nut with washers per sides Repeat this step for the rear posts too Fasten with four of the M10 x 20 mm bolt and a nut with washers both sides Above shows the bolt inserted from inside the post Use a sp...

Page 11: ...0 mm bolt and a nut with washers both sides Make sure these are flush with the top face of the cross beam to achieve a level surface to attach the roof sheets to Position the ZACO179 joiner plate on the side beam to the dimension shown above and drill two 10mm holes in the beam using it as the template Move the ZACO179 inside the beam and to act as a large washer for the bolts Secure cross beams t...

Page 12: ...ections to move when lifted With one person holding each post and another at the rear edge beam begin to carefully lift the beam assembly Continue lifting until a second bolt can be fastened to the top bracket and edge beam Secure all four M10 x 20mm bolts with a nut and FRONT POSTS Repeat these steps for the other cross beam assembly Now go around and full tighten all nut and bolt connections inc...

Page 13: ...tion The long edges of the sheeting should be hard up against the inside of the side edge beams secure along edges at 150mm centres after both rows of sheet have been fixed Lay four sheets left to right with an overlap of one rib The 5th sheet will need to overlap 3 pans 477mm The remaining sheets are again overlapped by 1 rib Where the rear row of sheeting Overlap roof sheets and fasten with rive...

Page 14: ...two left over don t fold these The strip is fixed with a tek screw into the top of the edge beam and into the pan of the sheet below At the front and rear locate the strips in the centre of the 4th sheet pan 610mm and 14th sheet pan 2090mm from each side Along both sides position the strips so they are in line with the cross beams TIP For these front and rear strips replace the tek screws into the...

Page 15: ...the down pipe assembly RWG02 RWG13 RWG02 with PVC solvent welding cement Position over the gutter drop and align with post Drill two 3 mm holes through both sides of the PVC elbow and into the gutter drop and then fasten with two tek screws Fit one end of downpipe RWG14 with the elbow RWG01 at trim the other end to the desired height Fix with PVC solvent welding cement Bend two 270 x 25 mm flat st...

Page 16: ...equivalent to that specified above This drawing is to be read in conjunction with 06205 003 CP03 ROOF PLAN 1 25 TABLE A GROUP B1 BMT B2 BMT B3 BMT B4 BMT COLUMN BRACKET BMT COLUMN WALL THICKNESS BOLT GRADE HD BOLTS FOOTING SIZE 1 1 0 0 8 1 0 1 0 1 2 1 6 8 8 8 D10 700 x 700 x 600 N2 WIND CLASS ONLY NOV 2022 SIDE ELEVATION 1 25 END ELEVATION 1 25 SECTION 1 Scale 1 25 B1 B1 B2 B2 B3 B3 B4 B4 5500 550...

Page 17: ...ARDS AS 1170 Parts 1 2 loading Codes AS 4600 Cold Formed Steel Structures Code AS 1562 Design and Installation of Sheet Roof Wall Cladding AS 1111 1112 Metric Hexagon Commercial Bolts Screws AS 2312 Guide to the Protection of Iron Steel AS 4100 Steel Structures Code AS 2870 Residential Slabs Footings AS 3600 Concrete Structures 50 x 50 x 1 0 angle x 45 long 2 teks each leg 50 x 50 x 1 0 angle x 45...

Page 18: ...arrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which ar...

Page 19: ...ss of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare ...

Page 20: ...tions such as extreme heat or cold The product should only be used for storing items such as gardening equipment and should not be used for articles that may be prone to damage if they come into contact with moisture 3 Major Defects If the manufacturer is satisfied that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the produ...

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