Abicor Binzel xFUME COMPACT, Original Operating Instructions

Page: 30 / 188

EN - 30
1 Identification xFUME
®
PRO/xFUME
®
COMPACT
Table of contents
1 Identification EN - 30
1.1 Marking EN - 30
2 Safety EN - 30
2.1 Designated use EN - 30
2.2 Basic safety instructions EN - 30
2.3 Safety instructions for electrical components EN - 31
2.4 Safety instructions for welding EN - 31
2.5 Safety instructions for extraction (according to ISO 21904)EN - 31
2.6 Safety instructions for personal protective equipment EN - 31
2.7 Safety instructions for use EN - 31
2.8 Classification of the warnings EN - 31
2.9 Emergency information EN - 32
3 Product description EN - 32
3.1 Technical data EN - 32
3.2 Figures used EN - 32
4 Putting into operation EN - 32
4.1 Preparing the welding torch for cable assembly installation EN - 33
4.2 Equipping the welding torch EN - 33
4.3 Connecting the cable assembly, Fig. 1 EN - 33
4.4 Bleeding the coolant circuit, Fig. 2 EN - 33
4.5 Connecting the extraction hose EN - 33
4.6 Connecting the shielding gas and setting the gas volume EN - 33
4.7 Feed in wire EN - 33
5 Operation EN - 33
5.1 Operational controls on the handle, Fig. 3 EN - 33
5.2 Carrying out the welding process EN - 33
5.3 Regulating the extraction volume, Fig. 3 EN - 34
6 Decommissioning EN - 34
7 Maintenance and cleaning EN - 34
7.1 Replacing wear parts, Fig. 6 EN - 34
7.2 Selecting and attaching the wire guide EN - 34
7.2.1 Shortening and mounting the spiral liner, Fig. 5 EN - 34
7.2.2 Mounting and shortening the PA liner, Fig. 4 EN - 35
7.3 Cleaning the cable assembly EN - 35
7.4 Cleaning the welding torch EN - 35
7.5 Annual maintenance by an electrician EN - 35
8 Disposal EN - 35
9 Warranty EN - 35
1 Identification
The xFUME
®
PRO/xFUME
®
COMPACT fume extraction torches are
MIG/MAG welding torches for arc welding equipment used in metal inert
gas welding. The devices comply with EN 60974
- 7 and are not devices that
can be used on their own. These operating instructions describe the
xFUME
®
PRO/xFUME
®
COMPACT. They may be operated using original
ABICOR BINZEL spare parts only. The figures below show the
xFUME PRO 501 version of the fume extraction torch.
1.1 Marking
This product fulfills the requirements that apply to the market to which it has
been introduced. A corresponding marking has been affixed to the product, if required.
2 Safety
This chapter describes the essential safety requirements and warns of residual
hazards that should be kept in mind to operate the product safely. Non-observance of the safety instructions may result in risks to the life and
health of personnel, and environmental damage or material damage.
2.1 Designated use
The device described in these operating instructions may be used only for the
purpose and in the manner described in these operating instructions.
The device is used to extract welding fumes and dust that is generated during
welding. The device can be used to extract welding fumes that contain CMR
substances and to extract welding fumes that do not contain CMR
substances. When extracting welding fumes that contain CMR substances,
the welding torch must be operated together with a suitable W3-certified
fume extraction system. Any other use is considered improper. Unauthorized
modifications or changes to enhance the performance are not permitted. ► Do not exceed the maximum load data as defined by the documentation
supplied. Excessive loads lead to irreparable damage.
► Do not make any constructive changes to this product.
► Do not use or store the device outdoors where it is wet.
► During welding work outdoors, use suitable protection against the
weather conditions.
2.2 Basic safety instructions
The product has been developed and manufactured in accordance with
state-of-the-art technology and the recognized safety standards and
directives. Inevitable technical residual risks to the user, third parties, devices,
or other material property are posed by the product. This document
describes the essential safety requirements and warns of residual hazards
that should be kept in mind to operate the product safely. Detailed product
information and product-specific safety instructions are found in the separate
operating instructions and in other product-specific documentation.
Non-
observance of the safety instructions may result in risks to the life and health
of personnel, and environmental damage or material damage. The
manufacturer will accept no liability for damage caused by non-observance
of the documentation.
► Before using the system for the first time, please read the provided
documentation carefully.
► Do not operate the product unless it is functioning properly and ensure
compliance with all documents.
► Before carrying out specific work, for example, commissioning,
operation, transport and maintenance, read the documentation
carefully.
► Use suitable means to protect yourself and bystanders from the hazards
listed in the documentation.
► Store the documentation within easy reach of the device for reference
and enclose all documents when passing on the product.
► Consult the documentation for additional welding components.
► Information about how to handle gas cylinders can be found in the
instructions provided by the gas manufacturer and the relevant local
regulations, e.g., regulations that apply to compressed air.
► Observe the local accident prevention regulations.
► Only trained specialists should commission, operate, and service the
device. Qualified personnel are persons who, based on their special
training, knowledge, experience and due to their knowledge of the
relevant standards, are able to assess the tasks assigned to them and
identify possible dangers.
► Keep the work area in order. Ensure good lighting of the work area.
► Switch off the power supply, gas supply, and compressed air supply,
and disconnect the mains connection for the entire duration of
maintenance, commissioning, and repair activities.
► For disposal, observe the local regulations, laws, provisions, standards
and directives.