ABB ProcessMaster Commissioning Instruction Download Page 19

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Mounting

CI/FEX300/FEX500-EN

FEX300, FEX500

EN - 17

Meter size DN

Nominal

pressure

Max. tightening torque [Nm]

Hard/soft rubber lining

PTFE, PFA, ETFE lining

Inch

Steel flange

Stainless steel

flange

Steel flange

Stainless steel

flange

PN40 41.26 27.24 71.45 71.45
PN63 71.62 60.09 109.9 112.6

CL150 22.33

22.33 66.22 66.22

CL300 17.4

22.33 38.46 38.46

CL600 35.03

35.03

50 2“

JIS 10K

17.27

10.47

71.45

PN16 14.94

37.02 39.1

PN40 30.88 21.11 43.03 44.62
PN63 57.89

51.5 81.66 75.72

CL150 30.96

30.96 89.93 89.93

CL300 38.38

27.04 61.21 61.21

CL600 53.91

53.91

65 2

1/2“

JIS 10K

14.94

37.02

39.1

PN40 38.3 26.04 51.9 53.59
PN63 63.15 55.22 64.47 80.57

CL150 19.46

19.46 104.6 104.6

CL300 75.54

26.91 75.54 75.54

CL600 84.63

84.63

80 3“

JIS 10K

16.26

9.65

45.07

47.16

PN16 20.7  12.22 49.68 78.19
PN40 67.77  47.12  78.24  78.19
PN63 107.4  95.79  148.5  119.2

CL150 17.41

7.82 76.2 76.2

CL300 74.9

102.6 102.6 102.6

CL600 147.1

147.1

100 4“

JIS 10K

20.7

12.22

49.68

78.19

PN16 29.12  18.39  61.4  64.14
PN40 108.5  75.81  123.7  109.6
PN63 180.3  164.7  242.6  178.2

CL150 24.96

11.05 98.05 98.05

CL300 81.64

139.4 139.4 139.4

125 5“

CL600 244.1

244.1

PN16 46.99

23.7 81.23 85.08

PN40 143.5 100.5 162.5 133.5
PN63 288.7 269.3 371.3 243.4

CL150 30.67

13.65 111.4 111.4

CL300 101.4

58.4 123.6 123.6

150 6“

CL600 218.4

218.4

PN10 45.57

27.4 113 116.9

PN16 49.38  33.82  70.42  73
PN25 100.6  69.17  109.9  112.5
PN40 196.6  144.4  208.6  136.8
PN63 350.4  331.8  425.5  282.5

CL150 49.84

23.98 158.1 158.1

200 8“

CL300 133.9

78.35 224.3 224.3

Continued on next page

Summary of Contents for ProcessMaster

Page 1: ...CI FEX300 FEX500 EN ProcessMaster HygienicMaster FEX300 FEX500 Commissioning Instruction Electromagnetic Flowmeter ...

Page 2: ......

Page 3: ...31 automation service de abb com ABB Inc 125 E County Line Road Warminster PA 18974 USA Phone 1 215 674 6000 Fax 1 215 674 7183 Flow us abb com ABB Engineering Shanghai Ltd No 5 Lane 369 Chuangye Road Kangqiao Town Nanhui District Shanghai 201319 P R China Phone 86 0 21 6105 6666 Fax 86 0 21 6105 6677 Copyright 2012 by ABB Automation Products GmbH Subject to changes without notice This document is...

Page 4: ... 14 4 1 General information on installation 14 4 1 1 Supports for meter sizes larger than DN 400 14 4 1 2 Mounting the measuring tube 15 4 2 Torque information 16 4 2 1 ProcessMaster in flange design and HygienicMaster in flange or wafer type design 16 4 2 2 Variable process connections HygienicMaster 20 4 3 Information on EHEDG conformity 21 4 4 Information on 3A conformity 21 4 5 Installation Re...

Page 5: ...n the case of ProcessMaster 37 5 5 3 Connection via cable conduit 38 5 5 4 Protection class IP 68 39 5 6 Terminal connection diagrams 41 5 6 1 Devices with HART protocol 41 5 6 2 Devices with PROFIBUS PA or FOUNDATION fieldbus 42 5 6 3 Connection examples for the peripherals 43 6 Commissioning 45 6 1 Preliminary checks prior to start up 45 6 2 Operation 45 6 2 1 Menu navigation 46 6 3 Menu levels ...

Page 6: ...X500 EN 8 3 2 Limit values for the electrode deposits 72 8 3 3 Limit values for the electrode impedance 72 8 3 4 Recommended settings for the Trend Logger 72 9 Appendix 73 9 1 Other applicable documents 73 9 2 Approvals and certifications 73 ...

Page 7: ...der from a safety perspective The information in the manual must be observed and followed in order to maintain this state throughout the period of operation Modifications and repairs to the product may only be performed if expressly permitted by these instructions Only by observing all of the safety instructions and all safety warning symbols in these instructions can optimum protection of both pe...

Page 8: ...aid e g for mounting purposes As a support for external loads e g as a support for piping etc Adding material e g by painting over the name plate or welding soldering on parts Removing material e g by spot drilling the housing 1 4 Target groups and qualifications Installation commissioning and maintenance of the product may only be performed by trained specialist personnel who have been authorized...

Page 9: ...mation may result in death or severe injury WARNING Bodily injury This symbol in conjunction with the signal word Warning indicates a potential electrical hazard Failure to observe this safety information may result in death or severe injury CAUTION Minor injury This symbol in conjunction with the signal word Caution indicates a possibly dangerous situation Failure to observe this safety informati...

Page 10: ...ounter flanges Only install devices for the intended operating conditions and with suitable seals Secure the flange bolts and nuts against pipeline vibrations 1 8 Safety instructions for electrical installation Electrical connections may only be established by authorized specialist personnel in accordance with the electrical circuit diagrams The electrical connection information in the manual must...

Page 11: ... limit values The device is designed for use exclusively within the stated values on the name plate and within the technical limit values specified in the data sheets The following technical limit values must be observed The permissible operating pressure PS in the permissible temperature TS may not exceed the pressure temperature ratings The maximum operating temperature may not be exceeded The p...

Page 12: ...2002 96 EC or relevant national laws e g ElektroG in Germany The product must be disposed of at a specialist recycling facility Do not use municipal garbage collection points According to the WEEE Directive 2002 96 EC only products used in private applications may be disposed of at municipal garbage facilities Proper disposal prevents negative effects on people and the environment and supports the...

Page 13: ...nd the flowmeter sensor form a single mechanical entity The transmitter is available in two housing designs Single compartment housing With the single compartment housing the electronics area and the connection area are not separated from each other ProcessMaster HygienicMaster G01316 Fig 1 Transmitter with single compartment housing Dual compartment housing With the dual compartment housing the e...

Page 14: ...gth is 200 m 656 ft Two terminal box variants are available for the ProcessMaster flowmeter sensor Aluminum terminal box Plastic terminal box The external transmitter is available in two housing designs Single compartment housing With the single compartment housing the electronics area and the connection area are not separated from each other ProcessMaster HygienicMaster G01317 Fig 3 Transmitter w...

Page 15: ...ng transport Support the meter laterally For transport of flanged units smaller than DN 450 use a lifting strap Wrap the straps around both process connections when lifting the device Avoid chains since these may damage the housing Fig 5 Transport of flanged units smaller than DN 450 3 3 Transport of flanged units larger than DN 400 Notice Potential damage to device Use of a forklift to transport ...

Page 16: ...e possible turbulence could influence the device accuracy The pipeline may not exert excessive forces or torques on the device Do not remove the plugs in the cable connectors until you are ready to install the electrical cable Make sure the gaskets for the housing cover are seated properly Carefully seal the cover Tighten the cover fittings A separate transmitter must be installed at a largely vib...

Page 17: ...right and left of the measuring tube To prevent possible leakage make sure that the liner on the flange is not cut or damaged 2 Position the measuring tube coplanar and centered between the pipes 3 Install gaskets between the surfaces Important Note For best results make sure the flowmeter sensor gaskets fit concentrically with the measuring tube 4 Use the appropriate bolts for the flanges as per ...

Page 18: ...1 37 14 68 14 68 PN40 9 78 7 27 20 75 20 75 PN63 100 24 57 20 42 42 15 42 15 CL150 5 29 5 29 18 49 18 49 CL300 9 77 9 77 33 28 33 28 CL600 15 99 15 99 20 3 4 JIS 10K 4 1 1 88 20 75 20 75 PN40 13 32 8 6 13 32 8 6 PN63 100 32 09 31 42 53 85 53 85 CL150 5 04 2 84 23 98 23 98 CL300 17 31 16 42 65 98 38 91 CL600 22 11 22 11 25 1 JIS 10K 8 46 5 56 26 94 26 94 PN40 27 5 15 01 45 08 45 08 PN63 100 42 85 4...

Page 19: ...6 19 46 104 6 104 6 CL300 75 54 26 91 75 54 75 54 CL600 84 63 84 63 80 3 JIS 10K 16 26 9 65 45 07 47 16 PN16 20 7 12 22 49 68 78 19 PN40 67 77 47 12 78 24 78 19 PN63 107 4 95 79 148 5 119 2 CL150 17 41 7 82 76 2 76 2 CL300 74 9 102 6 102 6 102 6 CL600 147 1 147 1 100 4 JIS 10K 20 7 12 22 49 68 78 19 PN16 29 12 18 39 61 4 64 14 PN40 108 5 75 81 123 7 109 6 PN63 180 3 164 7 242 6 178 2 CL150 24 96 1...

Page 20: ... 3 226 9 167 9 CL150 144 8 83 9 270 5 263 350 14 CL300 424 1 252 7 463 9 259 4 PN10 108 2 75 61 120 1 113 9 PN16 189 137 2 191 4 153 8 PN25 399 4 366 404 246 7 CL150 177 6 100 229 3 222 8 400 16 CL300 539 5 318 8 635 8 328 1 CL150 218 6 120 5 267 3 192 3 450 18 CL300 553 8 327 2 660 9 300 PN10 141 6 101 4 153 9 103 5 PN16 319 7 245 4 312 1 224 8 PN25 481 9 350 5 477 1 286 CL150 212 5 116 237 3 230...

Page 21: ...On request On request PN10 541 3 419 2 On request On request PN16 955 5 756 1 On request On request PN25 2006 1612 On request On request CL150 654 2 598 8 650 6 385 1 1000 40 CL300 2181 On request On request On request CL150 749 1 682 6 741 3 345 9 1100 44 CL300 2607 On request On request On request PN 6 363 5 On request PN10 705 9 On request PN16 1464 On request CL150 815 3 731 6 1200 48 CL300 33...

Page 22: ...X500 EN 4 2 2 Variable process connections HygienicMaster Meter size DN Max tightening torque mm inch Nm 1 2 1 25 3 32 PVC POM 0 2 Brass 1 4571 3 3 10 3 8 8 15 1 2 10 20 3 4 21 25 1 31 32 1 1 4 60 40 1 1 2 80 50 2 5 65 2 1 2 5 80 3 15 100 4 14 ...

Page 23: ...th hygienic components and equipment All weld stub combinations provided by ABB are approved The threaded pipe connection conforming to DIN11851 is approved when used in conjunction with an EHEDG approved process gasket e g Siersema brand 4 4 Information on 3A conformity Important Note If concentric reducers are installed on the device it must be mounted in a vertical position G01319 1 2 Fig 9 1 B...

Page 24: ...installed in the outlet pipe section 2 Experience has shown that in most installations straight inlet sections 3 x DN long and straight outlet sections 2 x DN long are sufficient DN nominal diameter of the sensor Fig 12 For test stands the reference conditions of 10 x DN straight inlet and 5 x DN straight outlet must be provided in accordance with EN 29104 ISO 9104 G00983 1 2 2xDN 3xDN Fig 12 4 5 ...

Page 25: ... with extended diagnostic functions For devices with extended diagnostic functions different installation conditions may be valid For further information read and observe chapter 8 Extended diagnostic functions 4 5 11 Installation in pipelines with larger nominal diameters Determine the resulting pressure loss when using reduction pieces 1 1 Calculate the diameter ratio d D 2 Determine the flow ve...

Page 26: ...de in special cases In the long term this may destroy the sensor since the ground electrode will in turn degrade electrochemically In these special cases the connection to the ground must be performed using grounding plates Install a grounding plate upstream and downstream of the device in this case 4 6 2 Metal pipe with fixed flanges Use a copper wire at least 2 5 mm 14 AWG to establish the groun...

Page 27: ... an appropriate grounding point G00663 01 2 2 1 1 1 A Flange design Wafer type design Fig 22 Metal pipe without lining example A Grounding in the case of a plastic terminal box ProcessMaster only Important Note Grounding is illustrated using the example of the dual compartment transmitter housing in the case of transmitters with single compartment housing grounding is to be performed as shown In t...

Page 28: ...inal lug 2 for the grounding plate 3 and ground connection 1 on the flowmeter sensor with the grounding strap 3 Use a copper wire min 2 5 mm 14 AWG to link the ground connection 1 to a suitable grounding point G00664 01 1 1 3 3 2 2 A Flange design Wafer type design Fig 23 Plastic pipes non metallic pipes or pipes with insulating lining A Grounding in the case of a plastic terminal box ProcessMaste...

Page 29: ...tive plates are used to protect the edges of the liner in the measuring tube e g for abrasive fluids In addition they function as a grounding plate For plastic or pipes with insulating lining electrically connect the protective plate in the same manner as a grounding plate 4 6 7 Ground with conductive PTFE grounding plate For devices with a meter size between DN 10 250 grounding plates made of con...

Page 30: ...0 m 164 ft without pre amplifier and 200 m 656 ft with pre amplifier Avoid routing the cable in the vicinity of electrical equipment or switching elements that can create stray fields switching pulses and induction If this is not possible run the signal magnet coil cable through a metal pipe and connect this to the station ground All leads must be shielded and connected to the station ground poten...

Page 31: ...leeves 0 5 mm2 AWG 20 for all other wires The shields may not touch signal short circuit Fig 26 Flowmeter sensor side dimensions in mm inch Fig 27 Transmitter side dimensions in mm inch L1 maximum stripped length 105 4 10 1 Measurement potential 3 green L2 70 2 76 2 Signal line E1 violet L2 60 2 36 3 Shield 1S L2 60 2 36 4 Shield 2S L2 60 2 36 5 Signal line E2 blue L2 60 2 36 6 Data line D2 yellow...

Page 32: ... X L2 1 2 3 4 5 6 7 8 9 10 11 12 13 8 0 31 25 0 98 X 70 2 76 1 2 3 4 5 6 7 8 9 13 12 11 10 X 8 0 31 25 0 98 X Transmitter side Fig 28 Flowmeter sensor side dimensions in mm inch 1 Measurement potential 3 green L2 70 2 76 2 Signal line E1 violet L2 60 2 36 3 Shield 1S L2 60 2 36 4 Shield 2S L2 60 2 36 5 Signal line E2 blue L2 60 2 36 6 Data line D2 yellow L2 70 2 76 7 Data line D1 orange L2 70 2 76...

Page 33: ... mm inch 1 Ground wire 2 Wire mesh shield D173D027U01 only 4 Twisted wire mesh shield D173D027U01 only 5 Foil shield continuity wire D1 D2 D173D031U01 only 6 Foil shield D1 D2 D173D031U01 only Terminal Description wire color Length in mm inch M1 Magnet coil brown 70 2 76 M2 Magnet coil red 70 2 76 D1 Data line orange 70 2 76 D2 Data line yellow 70 2 76 SE Shield 3 Measurement potential green 70 2 ...

Page 34: ...eld of the cable and connect to the ground terminal Connect the ground wire of the cable to the SE clamp of the terminal strip Connect all other wires as shown in Fig 29 5 3 2 Cable with part number D173D031U01 Connect the cable ground wire together with the foil shield continuity wire from D1 D2 to the SE clamp of the terminal strip When using the flowmeter sensor in systems with cathodic corrosi...

Page 35: ...he circuit breaker used must comply with VDE 0100 and must be dimensioned in accordance with the current consumption of the flowmeter measuring system The leads must comply with IEC 227 and or IEC 245 The circuit breaker should be located near the transmitter and marked as being associated with the device The supply power is connected to terminal L phase N neutral or 1 2 and PE as stated on the na...

Page 36: ...EX500 EN 5 4 2 Transmitter with dual compartment housing The terminals for the supply power can be found under the terminal cover 1 G00678 1 Fig 30 1 Terminal cover 5 4 3 Transmitter with single compartment housing G01320 1 Fig 31 1 Terminals power supply ...

Page 37: ...g for the signal wires functions as a driven shield to transmit the measurement signal The cable is attached to the flowmeter sensor and transmitter according to the connection diagram G00677 01 1 2 5 4 3 3 6 2 7 Dual compartment transmitter housing Single compartment transmitter housing Fig 32 1 Terminal cover 2 Terminals for signal and magnet coil cable 3 Signal and magnet coil cable 4 Clip 5 Bu...

Page 38: ... D173D027U01 or D173D031U01 G00671 02 1S E1 E2 2S 3 D2 D1 M2 M1 1S E1 E2 2S 3 D2 D1 M2 M1 1S E1 E2 2S 3 D2 D1 M2 M1 D173D027U01 D173D031U01 1 2 4 1 2 5 6 Fig 33 1 Ground wire 2 Grounding clamp 4 Wire mesh shield D173D027U01 only 5 Foil shield D1 D2 D173D031U01 only 6 Foil shield continuity wire D1 D2 D173D031U01 only Terminal Description wire color M1 Magnet coil brown M2 Magnet coil red D1 Data l...

Page 39: ...ith the foil shield continuity wire from D1 D2 to the grounding clamp Connect all other wires as shown in Fig 29 5 5 2 Plastic terminal box in the case of ProcessMaster Connections can only be made with the power supply switched off The unit must be grounded The flowmeter sensor must be connected to the transmitter via the signal magnet coil cable G01324 S1 E1 E2 S2 3 D1 D2 PE M2 M1 S1 E1 E2 S2 3 ...

Page 40: ...ether with the foil shield continuity wire from D1 D2 to the SE clamp of the terminal strip When using the flowmeter sensor in systems with cathodic corrosion protection CCP connect the cable ground wire together with the foil shield continuity wire from D1 D2 to the PE clamp of the terminal strip Connect all other wires as shown in Fig 29 5 5 3 Connection via cable conduit Notice Condensate forma...

Page 41: ...le to connect the sensor and the transmitter 2 Connect the cable in the terminal box of the sensor 3 Route the cable from the terminal box to above the maximum flooding height of 5 m 16 4 ft 4 Tighten the cable gland 5 Carefully seal the terminal box Make sure the gasket for the cover is seated properly Notice Potentially adverse effect on IP 68 protection class The sensor s IP 68 protection class...

Page 42: ...ons Preparation Complete the installation before beginning sealing activities in order avoid moisture penetration Before starting check all the connections for correct fitting and stability Do not overfill the terminal box Keep the sealing compound away from the O ring and the seal groove see fig Fig 37 Prevent the sealing compound from penetrating a cable conduit if an NPT thread is used Procedur...

Page 43: ...the output is configured using the software in the case of the transmitter with the single compartment housing it is configured by means of jumpers on the transmitter backplane Configuration using software Configuration as pulse output Max pulse frequency 5250 Hz Pulse width 0 1 2000 ms The pulse factor and pulse width are interdependent and are calculated dynamically Configuration as contact outp...

Page 44: ...compartment transmitter housing only the transmitter display or the fieldbus or FOUNDATION fieldbus in acc with IEC 61158 2 FF FF U 9 32 v I 10 mA normal operation I 13 mA in the event of an error FDE Bus connection with integrated protection against polarity reversal 3 Not assigned 4 Not assigned 5 Digital output DO2 terminals 41 42 pulse output or digital output Function can be configured locall...

Page 45: ...0 300 350 400 450 500 550 600 650 700 17 18 19 20 21 22 23 24 25 26 27 28 29 30 U V 2 R B Ω Fig 40 Digital output DO1 Max permissible load RB as a function of the source voltage U2 A Active configuration 19 21 V I E 51 52 RB Imax 220 mA 30 V RB UCE ICE I E 51 52 G00476 03 A B U2 B Passive configuration G00593 50 150 250 350 450 550 650 750 850 950 1050 1150 1250 1350 1450 1550 16 17 18 19 20 21 22...

Page 46: ...nal totalizer reset I internal E external Fig 44 PROFIBUS PA and FOUNDATION fieldbus G00248 2 FF FF R C 1 97 PA R C PA 98 97 98 I E I E The resistance R and condenser C form the bus termination They must be installed when the device is connected to the end of the entire bus cable R 100 Ω C 1 µF 1 PROFIBUS PA 2 FOUNDATION fieldbus I internal E external Fig 45 Connection via M12 plug only for PROFIB...

Page 47: ...s safety locking device must be sealed before switching on the supply power For devices with remote mount design and an accuracy of 0 2 of rate make sure that the flowmeter sensor and the transmitter match correctly For this purpose the final characters X1 X2 etc are printed on the name plates of the flowmeter sensors whereas the transmitters are identified by the final characters Y1 Y2 etc Device...

Page 48: ... use the or control buttons to browse through the menu or select a number or character within a parameter value Different functions can be assigned to the and control buttons The function that is currently assigned to them 5 is shown on the display 6 2 1 1 Control button functions Meaning Exit Exit menu Back Go back one submenu Cancel Cancel a parameter entry Next Select the next position for ente...

Page 49: ...ess display shows the current process values Information level The information level contains the parameters and information that are relevant for the user The device configuration cannot be changed on this level Configuration level The configuration level contains all the parameters required for device commissioning and configuration The device configuration can be changed on this level Notice Fo...

Page 50: ...tion about the device and current process values The way in which the current process values 2 are shown can be adjusted on the configuration level 6 3 1 1 Description of symbols Symbol Description Call up information level When Autoscroll mode is enabled a symbol appears here and the operator pages are automatically displayed one after the other Call up configuration level The device is protected...

Page 51: ...ess display Electronics The error messages are divided into four groups in accordance with the NAMUR classification scheme Symbol Description Error Failure Functional check Out of specification Maintenance required Additionally the error messages are divided into the following areas Area Description Electronics Error alarm of the electronics Sensor Error alarm of the flowmeter sensor Status Alarm ...

Page 52: ... corresponding operating instructions 6 4 Configuring the current output The factory setting for the current output is 4 20 mA For devices without explosion protection or for operation in Zone 2 Div 2 the following is valid The signal can be configured in active or passive mode The current setting is contained in the order confirmation For devices for operation in Zone 1 Div 1 the following is val...

Page 53: ...ckplane is mounted in the transmitter housing not the transmitter plug in module Configure the outputs as follows 1 Switch off power supply 2 Open the housing cover 3 Remove the mounting screws for the transmitter electronics unit 4 Pull out the transmitter electronics unit 5 Set jumpers on backplane in accordance with the following table Jumper Number Function BR901 active Current output 31 32 ac...

Page 54: ...e transmitter housing not the transmitter plug in module Configure the outputs as follows 1 Switch off power supply 2 Open the housing cover 3 Remove the mounting screws for the transmitter electronics unit 4 Pull out the transmitter electronics unit 5 Set jumpers on backplane in accordance with the following table Jumper Number Function BR901 active Current output 31 32 active passive Current out...

Page 55: ... electronic unit Use to select Transmitter The calibration data of the flowmeter sensor and the transmitter settings are loaded from the SensorMemory1 into the transmitter After replacing the sensor Use to select Sensor The calibration data of the flowmeter sensor are loaded from the SensorMemory1 into the transmitter The transmitter settings are stored in the SensorMemory1 If the new sensor is a ...

Page 56: ...2 Use or select the Diagnostics submenu 3 Use to confirm your selection Sensor F248 036 Incompatible sns Tx snr are not the same series Back Exit When attempting to commission a mixed installation the shown error message appears The device cannot measure The indicated value for the current flowrate is zero flow The current output assumes its pre configured state Iout for alarm Make sure that the f...

Page 57: ...lse per unit pulse width damping status of current output during alarm Iout at Alarm Iout Low Alarm Iout High Alarm For detailed descriptions of these menus and parameters see the chapter on the Parameter overview The following section describes parameterization via the Easy Set up menu function Boiler 9 Q 0 00 l min Σ 0000 00 m Σ 0000 00 m 4 Use to switch to the configuration level Access Level R...

Page 58: ...8 Use to confirm your setting Easy Setup Totalizer Pulse Unit m Next Edit 19 Use to call up the edit mode 20 Use or to select the required unit 21 Use to confirm your selection Easy Setup Operation Pulse Mode Next Edit 22 Use to call up the edit mode 23 Use or to select the required operating mode Pulse Mode In pulse mode pulses per unit are output The relevant settings are provided in the next me...

Page 59: ...1 Use to call up the edit mode 32 Use or to set the required damping 33 Use to confirm your setting Easy Setup Iout at Alarm High Alarm Next Edit 34 Use to call up the edit mode 35 Use or to select the alarm mode 36 Use to confirm your selection Easy Setup Low Alarm Value 3 5000 mA Next Edit 37 Use to call up the edit mode 38 Use or to set the required current value for low alarm 39 Use to confirm...

Page 60: ...nal cable length between the transmitter and the flowmeter sensor For devices with a compact design 0 01 m must be entered 44 Use to call up the edit mode 45 Use or to set the signal cable length 46 Use to confirm your selection Menu Easy Setup Exit Select Once all parameter have been set the main menu appears again The most important parameters are now set 47 Use to switch to the process display ...

Page 61: ...alue High Alarm Value System Zero Manual Automatic Cable length Device Info 2 Sensor Acquisition Sensor Type Sensor Model Sensor Size Qmax DN Qmax Qmax 2 Span Ss Zero Sz User Span Mains Frequency Excitation Freq Coil Current Pre Amp Sensor ID SAP ERP No Term Board S W Sensor Run Hours Calibration First Cal Date Last Cal Date Cal Cert No First Cal Location Last Cal Location Cal Mode Cal Status Prop...

Page 62: ...ibration First Cal Date Last Cal Date Cal Cert No First Cal Location Last Cal Location Manufacturer Street City Phone Device Setup 3 Access Control Standard Password Advanced Password Read Only Switch Custody Switch Sensor QmaxDN Qmax Qmax 2 Range Mode Sensor Location TAG Sensor TAG Transmitter Units Damping Density Totalizer Pulse Unit Q Flowrate Unit Velocity Unit Custom Vol Type Custom Vol Fact...

Page 63: ... Format Date Time Format Display Test Operator Page 4 Input Output 5 Digital Out Mode DO1 DO2 Function Pulse F Pulse R Pulse F Logic Pulse VR Logic Logic Logic DO1 Drive Passive Active Logic Setup DO1 Signal No Function F R Signal Alarm Signal Dual Range Batch end contact DO1 Alarm Config General Alarm Min Flowrate Alarm Max Flowrate Alarm Empty Pipe TFE Gas Bubble Conductivity Coating Sensor Temp...

Page 64: ...e Setup Pulse Mode Pulses per Unit Pulse Width Limit Frequency Fullscale Frequency Digital Input Setup No Function Totalizer Reset All Flowrate to Zero System Zero Adjust Totalizer Stop All Dual Range Start Stop Batching Current Output Iout at Alarm High Alarm Low Alarm Low Alarm Value High Alarm Value Iout at EP Alarm Iout at Flow 103 Iout at TFE Alarm Iout Mode italics Parameter can only be chan...

Page 65: ...Descriptor HART Message HART Manf ID HART Device ID Last HART Command Cyclic Data Out Cyclic Upd Rate Cyclic Upd Select Flow Group Outputs Group Status Group Coil Group TX Group Vol Totals Group Electrodes Group Service Port Max Baud Rate HART Access PROFIBUS PA PA Addr BUS Ident Nr Selector Comm State AI1 Q Durchfluss TOT1 Q Durchfluss TOT2 Q Durchfluss AI2 Interner Tot Vor AI3 Interner Tot Rev A...

Page 66: ... Coil Resistor Coil Voltage Coil R Max Alarm Coil R Min Alarm Signal Cable length Sensor Temp Value Adj Sensor T Value Sensor T Min Alarm Sensor T Max Alarm Gas Bubble Detector Gas Bubble Detector Adjust Gas Bubble Threshold Gas Bubble Gas Bubble Value Coating Detector Coating Detector One shot Coating Coating Value QE1 Coating Value QE2 Coating QE Min Alarm Coating QE Max Alarm Cond Detection Con...

Page 67: ...sec Amplification Int Fingerprints Factory F P Sensor Coil R Elec Coat QE1 Elec Coat QE2 Elec Imp E1 GND Elec Imp E2 GND Tx check CMR Tx check 5 m s Tx check 10 m s Startup F P Startup F P Sensor Coil R Elec Coat QE1 Elec Coat QE2 Elec Imp E1 GND Elec Imp E2 GND Start Tx Startup F P Tx check CMR Tx check 5 m s Tx check 10 m s On demand F P Start On demand F P Sensor Coil R Elec Coat QE1 Elec Coat ...

Page 68: ... Logic on DO1 Logic on DO2 HART Freq Digital input Output Readings Current DO1 Frequency DO1 State Digital In State Totalizer 9 Reset Vol Totals Totalizer Fwd Totalizer Rev Totalizer Net All Vol Totalizer Batching Damping Preset Batch Tot Lag Corr Mode Lag Corr Quantity Batch Tot Total Batch Counter Reset Batch Counter Start Stop Batching Edit Vol Totals Edit Totalizer Fwd Edit Totalizer Rev Edit ...

Page 69: ...e digital output Conditions for using the function Nominal diameter from DN 50 2 Max signal cable length for version with external transmitter 200 m 656 ft Conductivity of the fluid 20 μS cm 20 000 μS cm The function is only available for ProcessMaster 300 500 without explosion protection or with explosion protection for Zone 2 Div 2 Additional installation conditions The flowmeter sensor must be ...

Page 70: ...er must not exceed a maximum value of 50 m 164 ft For this function the conductivity of the fluid must be in the range 20 μS cm 20 000 μS cm Additional installation conditions When using plastic tubes install a grounding plate at the front and back of the device There must not be any deposits on the measuring electrodes 1 The specified nominal diameter range is valid for ProcessMaster only The nom...

Page 71: ...gital output depending on the configuration 1 The specified nominal diameter range is valid for ProcessMaster only The nominal diameter range valid for HygienicMaster is DN 10 100 3 8 4 8 1 7 Trend The device has an internal memory where the measured value for the electrode deposits and the conductivity are cyclically stored as a data set with an adjustable time 1 min 45000 min A maximum of 12 dat...

Page 72: ...heck 46 75 48 65 50 08 52 00 Back OK Once the grounding check has been started the frequency range up to 250 Hz is measured The four most intensive frequencies of the spectrum are shown at the right of the display The corresponding amplitudes and the power spectrum over the frequency range can be called up for display using the following parameters Grounding Check Power Spectrum 335 Back OK 50 Use...

Page 73: ... fluid temperature Tmedium and the ambient temperature Parameter Tmedium Coil R Min Alarm Coil R Max Alarm 40 C 40 F Factory for Fingerprint coil resistance x 0 71 Factory for Fingerprint coil resistance x 0 79 20 C 4 F Factory for Fingerprint coil resistance x 0 81 Factory for Fingerprint coil resistance x 0 89 0 C 32 F Factory for Fingerprint coil resistance x 0 9 Factory for Fingerprint coil re...

Page 74: ...nt QE2 2 8 3 3 Limit values for the electrode impedance Electrode impedance monitoring is switched off factory default Monitoring can be switched on in the Diagnostics Diagnosis Control Cond Detection menu Parameter Factory setting Elec Imp Min Alarm 0 ohms Elec Imp Max Alarm 20 000 ohms The limit values for parameters Elec Imp Min Alarm and Elec Imp Max Alarm depend on the fluid conductivity and ...

Page 75: ...bus Interface Description COM FEX300 FEX500 FF 9 2 Approvals and certifications CE mark The version of the meter in your possession meets the requirements of the following European directives EMC directive 2004 108 EC Low voltage directive 2006 95 EC Pressure equipment directive PED 97 23 EC ATEX directive 94 9 EC Explosion Protection Identification for intended use in potentially explosive atmosp...

Page 76: ...CI FEX300 FEX500 EN Important Note This is a class A device industrial sector This device can cause radio interferences in residential areas In this case the operator may be required to take appropriate measures to remedy the fault ...

Page 77: ...Appendix CI FEX300 FEX500 EN FEX300 FEX500 EN 75 ...

Page 78: ...Notes 76 EN FEX300 FEX500 CI FEX300 FEX500 EN ...

Page 79: ...Notes CI FEX300 FEX500 EN FEX300 FEX500 EN 77 ...

Page 80: ...401 CI FEX300 FEX500 EN Rev D ABB Limited Oldends Lane Stonehouse Gloucestershire GL10 3TA UK Tel 44 0 1453 826661 Fax 44 0 1453 829671 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Automation Products GmbH Dransfelder Str 2 37079 Goettingen Germany Tel 49 551 905 534 Fax 49 551 905 555 ABB Engineering Shanghai Ltd No 5 Lane 369 Chuangye Road Shan...

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ABB ProcessMaster, Commissioning Instruction

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