ABB ProcessMaster Commissioning Instruction Download Page 4

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Contents

2 - EN

FEX300, FEX500

CI/FEX300/FEX500-EN

Safety....................................................................................................................................................................5

1.1

General information and notes for the reader ................................................................................................5

1.2

Intended use...................................................................................................................................................6

1.3

Improper use ..................................................................................................................................................6

1.4

Target groups and qualifications ....................................................................................................................6

1.5

Plates and symbols ........................................................................................................................................7

1.5.1

Safety- / warning symbols, note symbols................................................................................................7

1.6

Transport safety information ..........................................................................................................................8

1.7

Installation safety information.........................................................................................................................8

1.8

Safety instructions for electrical installation ...................................................................................................8

1.9

Safety instructions for operation.....................................................................................................................9

1.10

Technical limit values .....................................................................................................................................9

1.11

Allowed Fluids ................................................................................................................................................9

1.12

Returning devices.........................................................................................................................................10

1.13

Disposal........................................................................................................................................................10

1.13.1

Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment).................10

1.13.2

RoHS Directive 2002/95/EC..................................................................................................................10

Device designs ..................................................................................................................................................11

2.1.1

Model with compact design...................................................................................................................11

2.1.2

Model with remount mount design ........................................................................................................12

Transport............................................................................................................................................................13

3.1

Inspection .....................................................................................................................................................13

3.2

Transport of flanged units smaller than DN 450 ..........................................................................................13

3.3

Transport of flanged units larger than DN 400.............................................................................................13

Mounting ............................................................................................................................................................14

4.1

General information on installation...............................................................................................................14

4.1.1

Supports for meter sizes larger than DN 400........................................................................................14

4.1.2

Mounting the measuring tube................................................................................................................15

4.2

Torque information .......................................................................................................................................16

4.2.1

ProcessMaster in flange design and HygienicMaster in flange or wafer-type design ..........................16

4.2.2

Variable process connections HygienicMaster .....................................................................................20

4.3

Information on EHEDG conformity...............................................................................................................21

4.4

Information on 3A conformity .......................................................................................................................21

4.5

Installation Requirements.............................................................................................................................22

4.5.1

Flow direction ........................................................................................................................................22

4.5.2

Electrode axis........................................................................................................................................22

4.5.3

In- and outlet pipe sections ...................................................................................................................22

4.5.4

Vertical connections ..............................................................................................................................22

4.5.5

Horizontal connections..........................................................................................................................22

4.5.6

Free inlet or outlet .................................................................................................................................22

4.5.7

Strongly contaminated fluids.................................................................................................................22

4.5.8

Installation in the vicinity of pumps .......................................................................................................23

4.5.9

Installing the high temperature design ..................................................................................................23

4.5.10

Devices with extended diagnostic functions .........................................................................................23

4.5.11

Installation in pipelines with larger nominal diameters..........................................................................23

4.6

Ground..........................................................................................................................................................24

4.6.1

General information on ground connections .........................................................................................24

4.6.2

Metal pipe with fixed flanges.................................................................................................................24

4.6.3

Metal pipe with loose flanges................................................................................................................25

4.6.4

Plastic pipes, non-metallic pipes or pipes with insulating liner .............................................................26

4.6.5

Sensor type HygienicMaster .................................................................................................................27