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Page 4

 

© 2021 ABB. All rights reserved.

 

 

Quick Start Guide

 

Connect Batteries 

(continued)

 

1. Connect Battery Return Cable to Return Bus. Battery Return Lug Landings 

-

 M8 bolts (lug not provided). Torque to 14 Nm 

(120 in

-

lb) 

-

 

1/2” (13 

mm) socket.

 

2. Verify that breaker is OFF (handle down).

 

CAUTION: Verify battery voltage and polarity with a voltmeter before proceeding.

 

3. Connect Battery Cable to lug adapter (factory assembled to breaker). Battery Lug Landings 

-

 M8 bolts (lug not provided).

 

Torque to 14 Nm (120 in

-

lb) 

-

 

1/2” (13 

mm) socket.

 

Note: Larger battery breaker may include adaptor bus for two connections.

 

4. Verify torque of adaptor and bus connection to circuit breaker. Torque to 2

-

2.3 Nm (20 in

-

lb) 

-

 #2 Phillips.

 

5. Repeat for additional Battery connections.

 

Step 6 

-

 Connect Loads (Outputs)

 

For system with LVLD (two shelf system only), note positions of priority (critical) versus non

-

priority (non

-

critical) 

loads. There can be up to 6 priority and 9 non

-

priority loads.

 

1

. Verify that breaker is OFF (handle down).

 

2. Mount breaker to DIN rail.

 

 

a. Fully open the connection at breaker bottom 

-

 #2 Phillips.

 

 

b. Slide breaker over bus tab and fully engage top DIN rail.

 

   

IMPORTANT—Verify top DIN rail engagement.

 

 

a. Tighten the breaker bottom connection 

-

 #2 Phillips. Hold firmly downward and torque to 2

-

2.3 Nm (20 inlb).

 

3. Connect alarm wire to load breaker.

 

Note: This wire will be secured to the breaker along side the load wire.

 

 

a. Fully open the screw connection at breaker top 

-

 #2 Phillips.

 

 

b. Choose any wire from the bundle of black wires behind the breakers. Cut wire.  Strip 10 mm 

(3/8”). 

Insert wire into 

breaker load connection. Do not tighten the breaker connection.

 

 

Release Levers

 

Push to release

 

Lug Adapter

 

Alarm Card HDR3

 

Battery Connection

 

Battery Return Connection

 

DIN Rail Engagement

 

Return Bus

 

Bus Tabs

 

Breaker Bus

 

Connection 

 

11 12

 

Alarm 

Wires

 

Summary of Contents for NES48-19-4U-AC7-PS3-DIN15B250P-LVBD-ACSPD

Page 1: ...trippers Cable crimpers Step 1 Mount System Prepare the system for mounting to the frame 1 Reposition mounting ears if required may be moved back up to 5 Torque to 2 8 Nm 25 in lb Phillips screwdriver Mount the system to the frame 1 Attach system to frame using minimum of eight screws four per side 12 24 screws provided Mounting Ears Inter Shelf Bracket Rectifier Shelf Step 2 Ground Chassis Attach...

Page 2: ...necting to AC mains follow all local and national wiring rules Caution When routing AC ensure cables do not come in contact with sharp or rough surfaces that may damage insulation and cause a short circuit 1 Remove AC Cover four screws back left of unit 2 Connect AC conduit Remove knockout for 1 conduit either on side or bottom of box 3 Connect Conduit Ground Wire 6 mm2 8 AWG Lug landing is M6 on ...

Page 3: ...Connect Fastons to breaker terminals Terminal 11 Red Terminal 12 Black 2 Mount breaker to DIN rail a Verify that breaker is OFF handle down b Fully open the screw connections at breaker bottom 2 Phillips c Slide breaker over bus tabs and engage top DIN rail fully IMPORTANT Verify top DIN rail engagement d Tighten the breaker bottom connection 2 Phillips 3 Connect alarm wires to Alarm Card HDR3 BAT...

Page 4: ... only note positions of priority critical versus non priority non critical loads There can be up to 6 priority and 9 non priority loads 1 Verify that breaker is OFF handle down 2 Mount breaker to DIN rail a Fully open the connection at breaker bottom 2 Phillips b Slide breaker over bus tab and fully engage top DIN rail IMPORTANT Verify top DIN rail engagement a Tighten the breaker bottom connectio...

Page 5: ...Mark each connected circuit identification on the ID label ID Label Example Step 8 Connect Controller Cables For additional details see Steps 11 and 12 for controller information and Information Sections on battery monitoring and alarm connections 1 Connect LAN 10Base T Ethernet Communication 2 Connect 1 Wire Battery Monitoring Cables 3 Connect alarm input and output cables Alarm Relay Jumpers LAN...

Page 6: ...m the factory defaults via a Controller Display b Craft Port on front of controller using a laptop with EasyView2 software or HyperTerminal EasyView2 GUI software can be downloaded from www abbpowerconversion com c J5 LAN port web pages using a laptop with browser LAN port Server mode is for local laptop connection Set the LAN port to Server With the controller set to Server enter the default IP a...

Page 7: ...cation fail Clear these alarms Via Controller Display follow the menu path Menu Control Operation Clear Events or Uninstall Equipment Via web pages or EasyView2 Select the Maintenance tab clear latched events and clear missing devices Verify Basic Installation Settings Date Time Battery Type number of strings and float voltage Controller Display Menu Configuration System Settings and Menu Configur...

Page 8: ... QS873B Ambient Probe CC848817024 B 10 controller to thermal probe wireset CC109157434 B 20 controller to thermal probe wireset CC848822560 C 1 thermal probe to thermal probe wireset 848719803 C 5 thermal probe to thermal probe wireset 850037334 C 20 thermal probe to thermal probe wireset Ordering Codes Descriptions 108958422 ES771A Voltage Monitor Card CC848791517 D 2 ES771A to probe wireset CC84...

Page 9: ...W R3_C Fuse Alarm Major_C FAJ_C 16 R BL R R4 AC Fail ACF 7 O Q R R4_C AC Fail_C ACF_C 17 R R R5 Rectifier Fail RFA 8 G G W R5_C Rectifier Fail_C RFA_C 18 R R G R6 Mult Rectifier Fail MRFA 9 BR W R R6_C Mult Rectifier Fail_C MRFA_C 19 R R W R7 High Voltage HV 10 S BK R R7_C High Voltage_C HV_C 20 R R BK Standard Controller Alarm Output Defaults Pin Color Option 1 Color Option 2 PCR Power Critical 1...

Page 10: ...AC48ATEZ ac 208 277 Vac 50A 20A 12 AWG 40A 8 AWG Surge Protectors Force During insert to module to the base Information Surge Protectors Surge Protection Device consists of three RU 320 25 field replaceable modules protecting Line to Neutral and one RU 180 25 field replaceable module protecting Neutral to Ground See page11 for ordering replacement module information Replace pluggable modules if RE...

Page 11: ...ied by the connector manufacturer using only the connector manufacturer s recommended or approved tooling for that connector Electrical Connection Securing Torque to the values specified on labels or in the product documentation Cable Dress dress to avoid damage to the conductors and undue stress on the connectors Circuit Breakers and Fuses Use only those specified in the equipment ordering guide ...

Page 12: ...ringer modules hazardous voltages will be present on the ringer output connectors Use the following precautions in addition to proper job training and safety procedures Use only properly insulated tools Remove all metallic objects key chains glasses rings watches or other jewelry Follow Lock Out Tag Out LOTO procedures customer specified site specific or general as appropriate Disconnect all power...

Page 13: ...Page 13 2021 ABB All rights reserved Quick Start Guide NOTE ...

Page 14: ...ial errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2021 ABB All rights reserved ABB 601 Shiloh Rd Plano TX USA abbpowerconversion com...

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