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2TLC172315M0201, rev. K 

www.abb.com/jokabsafety 

Monday, May 07, 2018 10:51:13 AM 

2  Overview 

General description 

Magne is an electromagnetic process lock that is designed without any moving parts, which means it is 
hardwearing and ideal for industrial applications and harsh environments. Magne can keep a door or cover locked 
with a holding force of up to 1500 N. When the power is then broken, magnetic materials will not stick to the 
surface 

Magne 3 is an electromagnetic lock that can be complemented by any choice of external interlocking device. 

The Magne 4 variants are electromagnetic locks with an integrated Eden safety sensor for secure interlocking 
protection. They are available with dynamic or OSSD signal Magne 4 is available in a choice of different variants. 
These include an M12 8-pole connector, which permits information connectors for indication (e.g. when the anchor 
plate is locked to the electromagnet). The 5-pole variant has a connector configuration that enables connection to a 
Urax B1R adaptor unit for connection to the AS-i-bus. 

Two variants of the Magne anchor plate are available. The one coded with a B has an inbuilt permanent magnet, 
which holds the door or cover closed with a force of approx. 30 N when the power to the electromagnet is cut. 

Magne 3 and 4 are supplied without an anchor plate and Magne 4 is also supplied without Eva (Eva is the passive 
part of the non contact sensor that is integrated in Magne 4). 

For further details, see chapter 

Overview of models

Y-connectors can be used to connect several Magne units and Eden sensors in series, which enables control and 
monitoring with one single Pluto safety PLC or Vital safety module  
No current spikes over the rated current when locking is activated, which simplifies dimensioning of the system. 

Safety directives 

 Warning 

Please carefully read the entire user instructions before you use the unit. 

Installation of these units should always be done by a qualified electrician who follows the safety 
directives, standards stated and the machinery directive. 

Failure to comply with instructions, usage that is not in accordance with that stated in these 
instructions and incorrect installation or handling of the unit can endanger the safety of individuals 
and the facility. 

The comments provided are to be carefully followed on installation and during prescribed use of 
the product, and the technical standards relevant to the application must be observed. 

Failure to comply with these instructions or standards, and in particular in the case of manipulation 
and/or modification of the product, invalidates all liability. 

 

 

 

Summary of Contents for Magne 3 Series

Page 1: ...ABB Jokab Safety Varlabergsv gen 11 434 39 www abb com jokabsafety User instructions Magne 3 and 4 Electromagnetic process lock...

Page 2: ...a third party with data on classification and usage limitations for the products This information is not in itself sufficient for a complete assessment of the suitability of the products in combinatio...

Page 3: ...4 DYN Info 8 Magne 4 OSSD Info 9 4 Connecting 10 Series connection of Magne 4 DYN Info 10 Series connection of Magne 4 OSSD Info 12 5 Installation and maintenance 14 Installation directions 14 Mainte...

Page 4: ...assumed that the reader of this document has knowledge of the following Basic knowledge of products from ABB Jokab Safety General knowledge about safety devices and process locks General knowledge of...

Page 5: ...h a force of approx 30 N when the power to the electromagnet is cut Magne 3 and 4 are supplied without an anchor plate and Magne 4 is also supplied without Eva Eva is the passive part of the non conta...

Page 6: ...g Magne 3X Important Several Magne 3X can be locked with a M12 3A but then no information will be sent back Warning The info output is non failsafe and must therefore never be used to control a safety...

Page 7: ...est of the safety loop Important Several Magne 4X DYN can be locked with a M12 3S but then no information will be sent back M12 5 pole connector 1 Brown 24 VDC 2 White Dynamic signal in 3 Blue 0 V 4 B...

Page 8: ...nterlocking device Eden is used to control the safety application Important Shielded cable is necessary between the unit and the rest of the safety loop M12 8 pole connector 1 White Dynamic signal in...

Page 9: ...sed to control the safety application Important Shielded cable is necessary between the unit and the rest of the safety loop Important Several Magne OSSD info can be locked with the aid of M12 3G M12...

Page 10: ...e OSSD and dynamic signals If only one OSSD is used or if Magne OSSD is the first in the series 24 VDC must be connected in at OSSD1 In and OSSD2 In Otherwise OSSD output signals will not be generated...

Page 11: ...2TLC172315M0201 rev K 11 www abb com jokabsafety Monday May 07 2018 10 51 13 AM 2TLC010021T0004 Magne 4X Dyn Pluto M12 3S...

Page 12: ...2TLC172315M0201 rev K 12 www abb com jokabsafety Monday May 07 2018 10 51 13 AM Series connection of Magne 4 OSSD Info 2TLC010021T0003 Magne 4 OSSD Pluto 2TLC010021T0002 Magne 4 OSSD Sentry...

Page 13: ...2TLC172315M0201 rev K 13 www abb com jokabsafety Monday May 07 2018 10 51 13 AM 2TLC010021T0001 Magne 4 OSSD Sentry M12 3G...

Page 14: ...to a thickness less than 8 mm Choose suitable bolt that reaches the bottom of the anchor plate hole allowing sufficient play in the cellular rubber to ensure anchor plate movement Recommended torque i...

Page 15: ...t is commissioned Maintenance The electromagnet should be regularly cleaned to maintain its full holding power Warning The safety functions and mechanism must be regularly tested at least once a year...

Page 16: ...ructions below for Eden Dynamic and OSSD This is not necessary when replacing an Eva General with another Eva General Eden Dynamic 1 Move the old Eva out of sensory range 2 Disconnect the power supply...

Page 17: ...dure to replace Eva If it still does not work the unit is defective and must be replaced Alternating green and red light Dynamic signal in missing Check previous unit This section concerns Magne 4 OSS...

Page 18: ...ed to 2 Open the door LED indication LED Indication Description LED on Magne Magne 4 Green Eva close safety circuit closed door closed Green Red blinking Eva close safety circuit broken earlier door c...

Page 19: ...lied without anchor plate or Eva Accessories and spare parts not included Type Product code Description Accessories 2TLA020046R0800 Eva with general coding Accessories 2TLA020046R0900 Eva with general...

Page 20: ...Connector for local resetting AS i AUX power supply required For Magne 4X DYN only Important All installation kits include bolts for fitting on ABB Jokab Safety Quick Guard fencing systems A product...

Page 21: ...General Ambient temperature Operation 20 50 C Storage 20 70 C Humidity 35 85 without ice formation or condensation EMC EN 60947 5 3 Holding force 1500 N on correct installation 0 V 0 N Anchor plate pe...

Page 22: ...nt limited 15mA Output for indicator light for resetting 30mA Reaction time activation 100ms Reaction time on stopping 30ms Risk period 30ms Mechanical data Size See drawings IP rating IP67 Weight Mag...

Page 23: ...after 1 minute in operation or b Fitted with a suitable insulator and a fuse that complies with UL248 requirements Fuse to have a rated current of max 3 A and be fitted in the power unit 24 VDC such...

Page 24: ...0201 rev K 24 www abb com jokabsafety Monday May 07 2018 10 51 13 AM Dimensions Important All dimensions given in millimeters Dimensions for Magne 3 and Magne 4 Dimensions for cellular rubber 10 100 1...

Page 25: ...2TLC172315M0201 rev K 25 www abb com jokabsafety Monday May 07 2018 10 51 13 AM Dimensions for anchor plate 32A without permanent magnet Dimensions for anchor plate 32B with permanent magnet...

Page 26: ...2TLC172315M0201 rev K 26 www abb com jokabsafety Monday May 07 2018 10 51 13 AM 9 EU Conformity...

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