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3

 FAULT FINDING

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3.2

Test Mode

A very powerful test mode, especially useful during
commissioning and plant fault finding, enables all external
devices connected to the MagMaster to be tested over the full
range of flow rates (see WARNING below).

This mode can be used regardless of flow conditions in the
sensor, or even with the sensor disconnected, and does not
require the use of additional equipment.

To access the Test Mode, connect a terminal device to the
Programming Connector as described in APPENDIX A .

Select ‘Engineer’ security level (see Configuration Section).
Set ‘Test Mode’ parameter to ‘1’ and enter an appropriate flow
rate in the ‘Test Flow’ parameter.

Output responses may now be viewed from the various ‘Test’
parameters. (See Configuration Section for full details of
operation.)

Warning.  Refer to Safety Measures if a data

terminal is to be used to diagnose faults in hazardous
locations.

Warning.

• Observe all safety measures (See INTRODUCTION).
• Take all precautions to avoid risk to personnel, plant and

risk of explosion in hazardous areas.

• Do NOT open the transmitter main casing. There are no

user serviceable parts or adjustments inside.

• Service access is restricted to the termination area

Should the MagMaster fail to operate, first check the power
supply, then the power supply connections and fuse located in
the termination area. If necessary, replace the fuse with the
one of the correct rating as listed in the Table below.
Check that all external connections are made correctly.

3.1

Alarms

The transmitter has built in diagnostics with alarm indication
which interrupts the transmitter local display. A data terminal
connected to the transmitter will display these alarms in ‘Read
Alm’ parameter; ‘16’ from Main Menu (see Warning in next
column).

The table below shows possible alarm indications and Fig. 2.1
Fault Finding Flow Chart indicates checking procedures to find
the problems causing the alarms.

For method of interrogating the local display see the
OPERATION section in the MagMaster Installation Manual.

Summary of Contents for MagMaster

Page 1: ...Electromagnetic Flowmeter MagMaster Configuration Manual IM MAGMAS CM_4...

Page 2: ...conditions result in degraded process system performance leading to personal injury or death Therefore comply fully with all Warning and Caution notices Information in this manual is intended only to...

Page 3: ...s 1 to 3 are generally accessible the remainder are password protected Files in the drawers of the cabinet would represent the groups of parameters provided by the transmitter which if required may be...

Page 4: ...the direction of the cable glands Special software is not required for configuring the transmitter any communication program will suffice Connect the programming terminal to the transmitter See APPEN...

Page 5: ...TRANSMITTER 2 2 Looking at the Main Menu 2 3 Choosing a Main Menu Item Read 1 Read 1 Disp 2 Disp 2 Login 3 Login 3 Quit Q Quit Q Read 1 1 2 3 Q 1 Read 2 Disp 3 Login Part of Main Menu OR OR OR Quit FI...

Page 6: ...r value displayed Login En Item 1 of Login menu opened and parameter value displayed Read 1 3 Login En 1 0 Read 1 Q Bye Quit Read Flow 1 32 49 5 Read Net 5 21 49 Closes any open drawers of filing cabi...

Page 7: ...ions Set up pulse output and totaliser Set up totaliser units Set up alarm operation Set up input contact function Set up empty pipe detection Sensor calibration details etc Test operation of flowmete...

Page 8: ...ss level 2 is in operation 2 6 Changing the Value of a Parameter 2 6 1 Numerical Value Parameters Note Many parameters e g the flowrate are calculated internally and the new value entered will therefo...

Page 9: ...lected 1 Unit selected 0 Unit not selected Entering 1 accesses Flow Unit Ltr parameter 1 shows that you can change this logic 0 value Entering 1 selects this units parameter All other parameters in th...

Page 10: ...es that it is possible to change the value to a 1 if required Any route through the tree structure can be similarly processed if the associated numbers and or letters for the route is known e g ESC 8...

Page 11: ...ibed in APPENDIX A Select Engineer security level see Configuration Section Set Test Mode parameter to 1 and enter an appropriate flow rate in the Test Flow parameter Output responses may now be viewe...

Page 12: ...e sensor Value 50 Value 1000 Check trip value A1 Measure d c voltage on DS1 DS2 w r t SIG GND AM layers removed 1 V Investigate electrode signal voltages Replace transmitter Does alarm clear Clean ele...

Page 13: ...ample of typical communications programmes and setup details for interfacing with the MagMaster A personal computer can be used to communicate with MagMaster to set up its operating parameters The onl...

Page 14: ...e Edit Create new entry to enter the serial settings as required above and use Modem Setup to select the COMMS Port Use F8 or select Manual to run the utility as a terminal emulator Press ALT and ESC...

Page 15: ...em screen hold down and press I 7 Press key to select disk and then and to select C The top line should now show Comms app If so press Enter If not press the and then use the and keys to select it the...

Page 16: ...1 HAND NONE PROTOCOL NONE ECHO HOST WIDTH NONE TIMEOUT NONE REOL CR LF REOF NONE RTRN NONE TEOL CR TEOF NONE TTRN NONE Enter the following numbers to give the operations shown in the above 13 10 CR LF...

Page 17: ...Flow Unit Cuft Flow Unit Quiti 1 2 3 4 5 Q Read Disp Login Flow Anlg Pls Tot Alm Input Mtsnsr Snsr Test Quit 1 2 3 4 5 6 7 8 9 B C Q Anlg Fsd Anlg Zero Anlg Dir Anlg No2 Anlg mA Anlg Hart Anlg Quit 1...

Page 18: ...VEL 1 SECURITY LEVEL 2 Tot Mult m Tot Mult c Tot Mult Tot Mult h Tot Mult k Tot Mult M Tot Mult Quit 1 2 3 4 5 6 Q 72 1 2 3 Q 8 Alm No2 Idle Alm No2 En Alm No2 Fault Alm No2 Fwd Alm No2 Rev Alm No2 Cu...

Page 19: ...rate in chosen units Flowrate as a percentage of range Accumulated total in forward totaliser Accumulated total in reverse totaliser Net Total Forward minus Reverse Cyclic display of active alarms Tru...

Page 20: ...Flow Time Hr Flow Time Dy Flow Time Wk Flow Time Quit 1 1 2 0 3 0 4 0 5 0 Q Flow Rspns 5 Display Setting 2 3 4 5 6 7 8 9 Seconds 2 3 4 8 15 30 60 120 Enter main full scale 100 flow range Upper Range...

Page 21: ...ds to forward flow Analogue output responds to reverse flow Enter Q CR to return to Anlg Menu or CR to cycle around this menu Full scale flow range for second analogue range as percentage of main flow...

Page 22: ...turn to Flow Menu or CR to cycle around this menu Select totaliser measurement units Select multiplier units required Milli 0 001 Centi 0 01 Unity 1 Hundreds 100 Thousands 1000 Millions 1000000 Enter...

Page 23: ...Alarm occurs for forward flow Alarm occurs for Pulse Output Cutoff Alarm occurs for empty sensor Alarm occurs for Flow Alm Trip Hi Alarm occurs for Analogue Output Overange Alarm occurs for Pulse Out...

Page 24: ...or Hi normal 0 for Lo normal Enter Q CR to return to Main Menu or CR to cycle around this menu Set up empty pipe detection Set empty pipe detector trip threshold Actual measured value related to fluid...

Page 25: ...ly Clr indicates no alarms active Live flow velocity uncorrected for sensor calibration Enter Q CR to return to Main Menu or CR to cycle around this menu If the sensor is empty or disconnected the ala...

Page 26: ...24 NOTES...

Page 27: ...rumentation pH conductivity and dissolved oxygen transmitters and sensors ammonia nitrate phosphate silica sodium chloride fluoride dissolved oxygen and hydrazine analyzers Zirconia oxygen analyzers k...

Page 28: ...County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB has Sales Customer Support expertise in over 100 countries worldwide www abb com The Company s policy is one of cont...

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