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I.L. 41-748.1F

3

2.2.

AUTOTRANSFORMER

The autotransformer has three taps on its main wind-
ing, S, which are numbered 1,2, and 3 on the tap
block. A tertiary winding M has four taps which may
be connected additively or subtractively to inversely
modify the S setting by any value from -15 to +15
percent in steps of 3 percent.

The autotransformer makes it possible to expand the
basic ranges of the long and short reach compensa-

tors by a multiplier of

. Any relay ohm setting

can be made within

±

1.5 percent from 2.08 ohms to

56 ohms for the long reach and from .79 ohms to 18
ohms for the short reach.

2.3.

IMPEDANCE TRIPPING UNIT

The distance unit is a four-pole induction cylinder
type unit. The operating torque of the unit is propor-
tional to the product of the voltage quantities applied
to the unit and the sine of the phase angle between
the applied voltages. The direction of the torque so
produced depends on the impedance vector seen by
the relay with respect to its characteristic circle.

Mechanically, the cylinder unit is composed of four
basic components: A die-cast aluminum frame, an
electromagnet, a moving element assembly, and a

molded bridge. The frame serves as a mounting
structure for the magnetic core. The magnetic core
which houses the lower pin bearing is secured to the
frame by a locking nut. The bearing can be replaced,
if necessary, without having to remove the magnetic
core from the frame.

The electromagnet has two sets of two series-con-
nected coils mounted diametrically opposite one
another to excite each set of poles. Locating pins on
the electromagnet are used to accurately position the
lower pin bearing, which is mounted on the frame,
with respect to the upper pin bearing, which is
threaded into the bridge. The electromagnet is
secured by the frame by four mounting screws.

The moving element assembly consists of a spiral
spring, contact carrying member, and an aluminum
cylinder assembled to a molded hub which holds the
shaft. The hub to which the moving-contact arm is
clamped has a wedge-and-cam construction, to pro-
vide low-bounce contact action. A casual inspection
of the assembly might lead one to think that the con-
tact arm bracket does not clamp on the hub as tightly
as it should. However, this adjustment is accurately
made at the factory and is locked in place with a lock
nut and should not be changed. Optimum contact
action is obtained when a force of 4 to 10 grams

S

1

M

±

--------------

Figure 2. Compensator Construction

Figure 3. Internal Schematic of Type KFL-1

Relay in FT41 Case

185A181

187A724

TELEPHONE RELAY

ICS

INDICATING
CONTACTOR
SWITCH

500 D -48 Vdc
2000 D -125 Vdc
6000 D - 250 Vdc

UNDER VOLTAGE UNIT

(LOWER UNT)

LONG REACH

COMPENSATOR

IMPEDANCE UNIT
(CENTER UNIT)

SHORT REACH
COMPENSATOR

LONG REACH
COMPENSATOR

REVERSING LINKS

DIRECTIONAL UNIT

(TOP UNIT)

CHASSIS OPERATED

SHORTING SWITCH

RED HANDLE

CURRENT JACK

TEST SWITCH

TERMINAL

With relative
instantaneous polarities
as shown the directional
contacts closed.

Summary of Contents for KLF-1

Page 1: ...due to inadvert ent loss of potential such as due to a blown potential fuse On circuits with 3 phase 3 wire connected volt age transformers the type KLF relay is used 2 CONSTRUCTION The relay consists...

Page 2: ...I L 41 748 1F 2 Figure 1 Type KFL 1 Relay...

Page 3: ...e the magnetic core from the frame The electromagnet has two sets of two series con nected coils mounted diametrically opposite one another to excite each set of poles Locating pins on the electromagn...

Page 4: ...is attached to the moving contact arm by a spiral spring The spring adjuster is also held in place by a spring type clamp When contacts close the electrical connection is made through the stationary...

Page 5: ...ses the moving con tacts bridge two stationary contacts completing the trip circuit Also during this operation two fingers on the armature deflect a spring located on the front of the switch which all...

Page 6: ...ly by ZC Figure 6 assumes that ZC is positive circle includes origin If the current coil link is reversed the compensation becomes ZC In figure 6 b this change would result in VPOL being reduced rathe...

Page 7: ...the range of 60 to 100 percent of normal system voltage The actual range of adjustment is 40 to 70 VL N The dropout ratio of the unit is 98 percent or higher 4 4 TRIP CIRCUIT The main contacts will sa...

Page 8: ...igure 8 After plotting the steady state stability limit and the machine capability curves on the R X diagram plot the relay circle between the stability limit and the capability curve Note in figure 8...

Page 9: ...value S auto transformer primary tap value M auto transformer secondary tap value M is a per unit value determined by taking the sum of the values between the L and R leads The sign is positive when L...

Page 10: ...R lead in 0 03 tap and L lead in the upper 06 tap Since MC has plus sign lead L must be over R Then ohms or 98 of the desired value 5 3 UNDERVOLTAGE UNIT The undervoltage unit is usually set to a val...

Page 11: ...are applica tions where an external timer would be desirable 1 Cross compound units with undervoltage unit setting of 58 volts should use an exter nal timer to assure tripping before thermal damage ca...

Page 12: ...Since the link and connector screws carry operating current be sure that the screws are turned to bind snugly Compensator TC requires an additional setting for including or excluding the origin of R...

Page 13: ...er 06 03 0 0 Lower 06 0 03 0 0 03 0 Lower 06 0 0 03 Upper 06 Lower 06 Upper 06 Upper 06 Table 1 RECOMMENDED SETTINGS FOR KLF RELAY ZONE 1 ALONE ZONE 2 ALONE BOTH ZONE 1 ZONE 2 IMPEDANCE SETTING See Fi...

Page 14: ...I L 41 748 1F 14 NEG DC Figure 10 Generalized External Schematic Figure 11 Zone 1 Impedance Characteristic 3491A03 3491A03...

Page 15: ...I L 41 748 1F 15 Figure 12 Zone 2 Impedance Characteristic Figure 13 KLF 1 Frequency Response for Impedance Unit 3491A03 3491A09...

Page 16: ...se shifter for 90 current lag ging the voltage 3 With the terminal voltage at 50 volts increase current until contacts just close This current should be within 3 of 2 11 amp 2 20 2 05 amp 4 Adjust pha...

Page 17: ...ted to the 0 insert R lead should be connected to the upper 06 insert 03 06 06 15 between L R For the most accurate calibration preheat relay for at least an hour by energizing termi nals 4 5 6 7 with...

Page 18: ...p of 22 2 With relay deenergized adjust the restraint spring so that contact arm just floats 3 Maximum Torque Angle Check With 50 volts and 5 amperes applied vary the phase shifter to obtain the two a...

Page 19: ...d not be greater than the particular ICS tap settings being used The indicator target should drop freely G Telephone Relay Energize the telephone relay circuit terminals 10 and 3 with rated dc voltage...

Page 20: ...ompany Inc 4300 Coral Ridge Drive Coral Springs Florida 33065 TEL 954 752 6700 FAX 954 345 5329 I L 41 748 1F Figure 14 Outline and Drilling Plan for the Type KLF 1 Relay in the FT 41 Case 57D7904 Den...

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