background image

I.L. 41-748.1F

16

8. INSTALLATION

The relays should be mounted on switchboard pan-
els or their equivalent in a location free from dirt,
moisture, excessive vibration, and heat. Mount the
relay vertically by means of the four mounting holes
on the flange for semi-flush mounting or by means of
the rear mounting stud or studs for projection mount-
ing. Either a mounting stud or the mounting screws
may be utilized for grounding the relay. The electrical
connections may be made directly to the terminals by
means of screws for steel panel mounting or the ter-
minal studs furnished with the relay for thick panel
mounting. The terminal studs may be easily removed
or inserted by locking two nuts on the stud and then
turning the proper nut with a wrench.

For detailed FT case information refer to I.L. 41-076.

9. ADJUSTMENTS AND MAINTENANCE

The proper adjustments to insure correct operation of
this relay have been made at the factory. Upon
receipt of the relay, no customer adjustments, other
than those covered under “SETTINGS’, should be
required.

9.1.

ACCEPTANCE CHECK

The following check is recommended to insure that
the relay is in proper working order:

A. Distance Unit (Z)

1.

Connect the relay as shown in figure 9 with

the switch in position 2 and the trip circuit
deenergized.

2. Make the following tap settings:

T

A

 = 11.5

T

C

 = 2.55

S

A

 = 2

S

C

 = 1

M

A

 = -.03

M

C

 = -.09

T

C

 link in middle block should be set for +T

C

direction.
This setting corresponds to Z

A

 = 23.7 Z

C

  =

2.80.
Adjust the phase shifter for 90˚ current lag-
ging the voltage.

3. With the terminal voltage at 50 volts,

increase current until contacts just close.
This current should be within

  ±

3% of 2.11

amp (2.20 - 2.05 amp).

4. Adjust phase shifter for 90˚ current leading

the voltage.

5. With the terminal voltage at 50 volts increase

current until contacts just close. This current
should be within

 ±

3% of 17.9 amps, (18.5 -

17.3 amps).

Contact Gap – The gap between the stationary con-
tact and moving contact with the relay in deenergized
position should be approximately .040”.

B. Directional Unit Circuit (D)

1.

Connect the relay as shown in figure 9, with

the switch in position 1 and the trip circuit
deenergized.

2. With a terminal voltage of 1 volt and 5

amperes applied, turn the phase shifter to
43˚ (current leads voltage). The contacts
should be closed. This is the maximum
torque position.

3. Raise the voltage to 69 volts and vary the

phase shifter to obtain the two angles where
the moving contact just makes with the left
hand contact. These two angles (where
torque reverses) should be where the current
leads the voltage by 313˚ and 133˚,

4˚).

4. Contact Gap – The gap between the station-

ary contact and moving contact with the relay
in deenergized position should be approxi-
mately .020”.

C. Undervoltage Circuit

1.

Connect the relay as shown in figure 9, with

switch in position 2 and the trip circuit deen-
ergized.

2. Decrease the voltage until the contacts close

to the left. This value should be 53

  ±

3%

volts.

D. Telephone Relay – Apply rated dc volts across

terminal 10 and 3. The telephone relay (X)
should open its contact. Manually close distance
unit (Z) and directional unit (D) contacts and the
X contact should close.

Summary of Contents for KLF-1

Page 1: ...due to inadvert ent loss of potential such as due to a blown potential fuse On circuits with 3 phase 3 wire connected volt age transformers the type KLF relay is used 2 CONSTRUCTION The relay consists...

Page 2: ...I L 41 748 1F 2 Figure 1 Type KFL 1 Relay...

Page 3: ...e the magnetic core from the frame The electromagnet has two sets of two series con nected coils mounted diametrically opposite one another to excite each set of poles Locating pins on the electromagn...

Page 4: ...is attached to the moving contact arm by a spiral spring The spring adjuster is also held in place by a spring type clamp When contacts close the electrical connection is made through the stationary...

Page 5: ...ses the moving con tacts bridge two stationary contacts completing the trip circuit Also during this operation two fingers on the armature deflect a spring located on the front of the switch which all...

Page 6: ...ly by ZC Figure 6 assumes that ZC is positive circle includes origin If the current coil link is reversed the compensation becomes ZC In figure 6 b this change would result in VPOL being reduced rathe...

Page 7: ...the range of 60 to 100 percent of normal system voltage The actual range of adjustment is 40 to 70 VL N The dropout ratio of the unit is 98 percent or higher 4 4 TRIP CIRCUIT The main contacts will sa...

Page 8: ...igure 8 After plotting the steady state stability limit and the machine capability curves on the R X diagram plot the relay circle between the stability limit and the capability curve Note in figure 8...

Page 9: ...value S auto transformer primary tap value M auto transformer secondary tap value M is a per unit value determined by taking the sum of the values between the L and R leads The sign is positive when L...

Page 10: ...R lead in 0 03 tap and L lead in the upper 06 tap Since MC has plus sign lead L must be over R Then ohms or 98 of the desired value 5 3 UNDERVOLTAGE UNIT The undervoltage unit is usually set to a val...

Page 11: ...are applica tions where an external timer would be desirable 1 Cross compound units with undervoltage unit setting of 58 volts should use an exter nal timer to assure tripping before thermal damage ca...

Page 12: ...Since the link and connector screws carry operating current be sure that the screws are turned to bind snugly Compensator TC requires an additional setting for including or excluding the origin of R...

Page 13: ...er 06 03 0 0 Lower 06 0 03 0 0 03 0 Lower 06 0 0 03 Upper 06 Lower 06 Upper 06 Upper 06 Table 1 RECOMMENDED SETTINGS FOR KLF RELAY ZONE 1 ALONE ZONE 2 ALONE BOTH ZONE 1 ZONE 2 IMPEDANCE SETTING See Fi...

Page 14: ...I L 41 748 1F 14 NEG DC Figure 10 Generalized External Schematic Figure 11 Zone 1 Impedance Characteristic 3491A03 3491A03...

Page 15: ...I L 41 748 1F 15 Figure 12 Zone 2 Impedance Characteristic Figure 13 KLF 1 Frequency Response for Impedance Unit 3491A03 3491A09...

Page 16: ...se shifter for 90 current lag ging the voltage 3 With the terminal voltage at 50 volts increase current until contacts just close This current should be within 3 of 2 11 amp 2 20 2 05 amp 4 Adjust pha...

Page 17: ...ted to the 0 insert R lead should be connected to the upper 06 insert 03 06 06 15 between L R For the most accurate calibration preheat relay for at least an hour by energizing termi nals 4 5 6 7 with...

Page 18: ...p of 22 2 With relay deenergized adjust the restraint spring so that contact arm just floats 3 Maximum Torque Angle Check With 50 volts and 5 amperes applied vary the phase shifter to obtain the two a...

Page 19: ...d not be greater than the particular ICS tap settings being used The indicator target should drop freely G Telephone Relay Energize the telephone relay circuit terminals 10 and 3 with rated dc voltage...

Page 20: ...ompany Inc 4300 Coral Ridge Drive Coral Springs Florida 33065 TEL 954 752 6700 FAX 954 345 5329 I L 41 748 1F Figure 14 Outline and Drilling Plan for the Type KLF 1 Relay in the FT 41 Case 57D7904 Den...

Reviews: