ABB JSD-TD25P Series Original Operating Manual Download Page 9

    

 

ABB STOTZ-KONTAKT GmbH 

 

Change date: 

28.02.24 

Page  9 of 18 

Original operating manual for portable  

operating unit with two-hand operation

 

with the name JSD-TD25P-xxxxxx and JSTD25P-1 

 

Created on:   10/02/2022 
J.Fenner 

 

Checked on:   11/02/2022 

J.Marschall 

Released on:  11/02/2022 

J.Marschall 

File location:   

Doc. name: Version 1.0 

Printed:

  

 

2.8. 

Application area 

 
The operating unit JSD - TD25P-xxxxxx/JSTD25P-1 can be used in all areas where the application 
requires two-handed operation; this may require an approval function with the addition of both hands or 
a two-hand control in accordance with DIN EN ISO 13851:2019. In what way should you integrate the 
operating unit in your control unit depends on the related risk assessment of the machine and 
application.  
 

 

Application as a manual input device / enabling device 

 
Control functions and scope of application in which, a command device is used after 
successful risk assessment which requires use of both hands on the control unit for 
controlling functions. 
In these cases to reduce risk, DIN EN ISO 12100:2010  
(General principles for design risk assessment and risk reduction) must be used.  

 
 

 

Use as two-hand control 

 

Control functions and application areas in which a two-hand control is necessary after a 
risk assessment according to DIN EN ISO 13851:2019 to trigger the dangerous movement.  
The use and installation of the two-hand control unit or assembly of the holder must be in 
compliance with DIN EN ISO 13851:2019 (two-hand controls) and  
DIN EN 13855:2010 (Safety of machinery 

– Positioning of safeguards with respect to the 

approach speeds of parts of the human body). 
 
According to the standards, portable two-hand controls must be equipped with devices 
which prevent a change in position during operation.  
For this purpose, both mechanical, but preferably control technical solutions (described 
below) are possible. 
 
Selection of the operating unit (with integrated sensor "EVA"), installation of holder "JSD-
SBFW-xxx" (JSD TD25P-xxxxxx

) or “JSMC14” (JSTD25P-1) specially adapted to the 

operating unit and the non-contact safety sensor "ADAM" outside the risk zone.  

 

The two-hand stations with the control unit / actuator combination JSD-TD25P-xxxxxx/ 
JSTD25P-1 and with a downstream safety device Sentry (SSR20, SSr20M, USR10 or 
USR22 optional in conjunction with Vital for the safety position monitoring), or with 
downstream Pluto safety PLC according to the manufacturer's specifications, fulfill both the 
requirements according to DIN EN ISO 13851:2019 (two-hand controls) for two-hand 
control type IIIC and the requirements of EN ISO 13849-1 (Safety-related parts of control 
systems) for safety functions up to Performance Level PLe, or according to EN 62061 / 
SIL3. The use of other safety switching devices can lead to a lower performance level, a 
lower type classification according to DIN EN ISO 13851:2019, and/or exceeding of the 
voltage and/or current limit values of the Safeball

™.  

 

In the case of refitting of or changes to machines, the responsible operator shall represent the 
constructor of a machine. 
 

 

Summary of Contents for JSD-TD25P Series

Page 1: ...r portable operating unit with two hand operation with the name JSD TD25P xxxxxx and JSTD25P 1 Created on 10 02 2022 J Fenner Checked on 11 02 2022 J Marschall Released on 11 02 2022 J Marschall File...

Page 2: ...ns 5 1 2 Target group 5 1 3 Special notes 5 2 OVERVIEW 6 2 1 Description of product 6 2 2 Additional control devices optionally installed 6 2 3 Indicator lights LED display optionally installed 6 2 4...

Page 3: ...rschall Released on 11 02 2022 J Marschall File location Doc name Version 1 0 Printed 5 3 Cleaning 13 6 CORRECTIVE MAINTENANCE 13 7 TECHNICAL DATA JSD TD25P XXXXXX JSTD25P 1 14 7 1 Safety related data...

Page 4: ...control unit is a control unit actuator combination which is generally used in safety circuits it should thus be handled only by personnel authorized and trained by the operator Despite the fact that...

Page 5: ...dditional documentation that is required for connecting the operating unit JSD TD25P xxxxxx JSTD25P 1 to a safety switching device 1 2 Target group This document is mainly aimed at designers installer...

Page 6: ...devices is possible depending on the configuration 2 3 Indicator lights LED display optionally installed The manufacturer also installs indicator lights or LED display elements For functioning and wir...

Page 7: ...or this device Attention Particular caution should be exercised in relation to devices that are connected as standard using a connector Be aware of the following items The correct function of the emer...

Page 8: ...egulations currently valid machinery directive and the harmonized relevant and other applicable standards Non compliance with the instructions improper operation which does not correspond to the speci...

Page 9: ...t be in compliance with DIN EN ISO 13851 2019 two hand controls and DIN EN 13855 2010 Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body Accor...

Page 10: ...he constant K approach speed 1 600 mm s and the variable T total stopping time for the hazardous machine function including the reaction time of the safety switching devices in seconds The safety dist...

Page 11: ...rrent guidelines for the application and their harmonized standards Note on functional test according to DIN EN ISO 13851 2019 This functional test is then carried out if the control unit actuator com...

Page 12: ...c name Version 1 0 Printed 4 Operation Only authorized and trained personnel and specialist persons may handle the control unit during operation of the machine It is always important to ensure that op...

Page 13: ...es stated in Section 3 1 Functional test In a regular cycle preset by the machine designer an additional check must also be carried out to see whether the requirements for additional protective measur...

Page 14: ...roduct Material Safeball polypropylene Dimensions Details on this are available in the article data sheet that comes with the product Circuit Details on this are available in the article data sheet th...

Page 15: ...ecked on 11 02 2022 J Marschall Released on 11 02 2022 J Marschall File location Doc name Version 1 0 Printed 7 1 Safety related data and conformity Conformity European Machinery Directive 2006 42 EU...

Page 16: ...the two hand control unit Sockets plugs M23 12 Pole Spiral cable 12 0 25 mm 2 10m Art no 2TLA930034R0000 Variant name JSD TK100S 12 Sockets plugs M23 9 Pole Spiral cable 8 0 25 mm 2 10m Art no 2TLA930...

Page 17: ...schall Released on 11 02 2022 J Marschall File location Doc name Version 1 0 Printed 8 2 Retaining units for wall and machine mounting Universal suspension device for JSTD25P 1 plastic for mounting of...

Page 18: ...for portable operating unit with two hand operation with the name JSD TD25P xxxxxx and JSTD25P 1 Created on 10 02 2022 J Fenner Checked on 11 02 2022 J Marschall Released on 11 02 2022 J Marschall Fil...

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