ABB IRB 1200, Product Manual

Page: 118 / 906

Reference
Every
60000
operating
hours Every
36
months
Every
12
months
Regularly
i
Maintenance activities
Replacing the battery pack on
page 134 Replacing the battery pack
vi
Replacing the sealing set on tool
flange of Hygienic robots on
page 144 x
vii
x
vii
Replacing the axis-6 sealing set on
tool flange for Hygienic robots
i
"Regularly" implies that the activity is to be performed regularly, but the actual interval may not be
specified by the robot manufacturer. The interval depends on the operation cycle of the robot, its
working environment and movement pattern. Generally, the more contaminated environment, the
shorter intervals. The more demanding movement pattern (sharper bending cable harness), the
shorter intervals.
ii
The robot cabling comprises the cabling between the robot and controller cabinet.
iii
Replace when damage or cracks is detected or life limit is approaching.
iv Inspect immidiately if the mechanical stop is hit.
v
Inspect immidiately if the mechanical stop is hit.
The robot needs to be disassembled according to section
Replacing the axis-4 mechanical stop
on page 460 in order to get access to and inspect the mechanical stop.
vi The battery low alert (38213
Battery charge low ) is displayed when remaining backup capacity
(robot powered off) is less than 2 months. Typical life of a new battery is 36 months if the robot is
powered off 2 days/week, or 18 months if the robot is powered off 16 hours/day. The life can be
extended (approximately 3 times) for longer production breaks by a battery shutdown service
routine. See the operating manual of the controller.
See the replacement instruction for more details.
vii Replace the sealing set every 12 months or every 60000 operating hours. The actual interval
depends on the operation cycle of the robot, its working environment and movement pattern.
Generally, the more contaminated environment, the shorter intervals. The more demanding
movement pattern (sharper bending cable harness), the shorter intervals.
Activities and intervals, optional equipment
The table below specifies the required maintenance activities and intervals:
Reference
Every
12
months
Maintenance activities
Inspection activities
Inspecting the signal lamp
(option) on page 132 x Inspecting the signal lamp
118 Product manual - IRB 1200
3HAC046983-001 Revision: S
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3 Maintenance
3.2.2 Maintenance schedule
Continued