ABB DCS 600 MultiDrive Series User Manual Download

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DCS Thyristor Power Converters

for DC Drive Systems

25 to 5150 A

Operating Instructions

DCS 600 MultiDrive

ABB Automation

Summary of Contents for DCS 600 MultiDrive Series

Page 1: ...DCS Thyristor Power Converters for DC Drive Systems 25 to 5150 A Operating Instructions DCS 600 MultiDrive ABB Automation ...

Page 2: ...al Data Language Volume 3ADW000054 EN DE FR III x x x x x x x x Operating Instructions Language Volume 3ADW000055 EN DE FR SP IV A x x x x x x 3ADW000064 EN DE IV C x x 3ADW000080 EN DE IV F x x x x 3ADW000091 Installation EN DE IV F1 x x x x x Software description Language Volume 3ADW000056 EN V A1 x x x 3ADW000078 EN V D1 x x x 3ADW000076 EN V F x x x x 3ADW000050 EN x x 3ADW000031 Diagr EN x x ...

Page 3: ...n Products GmbH All rights reserved Thyristor Power Converters Series DCS 600 MultiDrive 25 to 5150 A OPERATING INSTRUCTIONS Code 3ADW 000 080 R0501 Rev E DCS6BAEE DOC EFFECTIVE Dec 18th 2000 SUPERSEDES Rev D Dec 3rd 1999 ...

Page 4: ...DCS 600 Operating Instructions ...

Page 5: ...ltages which may result in injuries to persons and or damage to equipment Where appropriate the text printed adjacent to this symbol describes how risks of this kind may be avoided All electrical installation and maintenance work on the thyristor power converter must be carried out by properly qualified staff who have been thoroughly trained in electrical engineering The thyristor power converter ...

Page 6: ...stor power converter s output data you must take appropriate precautionary measures to protect the unit against overspeed overload breakage etc by modify ing the software or hardware appropriately For insulation testing you must disconnect all cables from the thyristor power converter You should avoid operating your unit at values other than the rated data Non compliance with these instructions ma...

Page 7: ...k EMERGENCY STOP buttons EMERGENCY STOP buttons must be installed at each control desk and at all other control panels requiring an emergency stop function Pressing the STOP button on the CDP 312 control panel of the thyristor power converter will neither cause an emergency motor stop nor will the drive be disconnected from any dangerous potential To avoid unintentional operating states or to shut...

Page 8: ...r plus fine balancing the EMF IV F 2 22 2 8 Matching the thyristor power converter unit to the system conditions concerned IV F 2 23 2 9 Manual balancing of the controllers IV F 2 23 2 10 Start Up of the serial communication IV F 2 24 DCS 600 and APC IV F 2 24 DCS 600 and AC 70 PM 810 IV F 2 25 DCS 600 and AC 80 Module bus IV F 2 26 DCS 600 and AC 80 Drive bus IV F 2 27 DCS 600 and FCI CI 810 AC 4...

Page 9: ... 3 15 3 13 Drive Mode IV F 3 16 3 14 Running the Drive IV F 3 17 Operational Command Keys IV F 3 17 Running the DC Drive from the CDP 312 IV F 3 17 3 15 Speed Reference Setting for the Drive IV F 3 18 Chapter 4 Signals and Troubleshooting 4 1 Display of status alarm and fault signals IV F 4 1 Categories of signals and possibilities of display IV F 4 1 4 2 General messages IV F 4 2 From SDCS CON 2 ...

Page 10: ...vi DCS 600 Operating Instructions ...

Page 11: ...e the CDP 312 control and display panel Chapter 4 Signals and Troubleshooting This chapter describes the available signals and possibilities of dis play with DCS 600 As far as fault signals are concerned there will be indicated measures actions to be taken for troubleshooting Target group This manual is designed to help those responsible for planning in stalling starting up and servicing the thyri...

Page 12: ...n handling the unit so as to avoid injuries or damage Storage and transport If the unit had been in storage prior to installation or is transported to another location care must be taken to ensure that the environ mental conditions are complied with see System Description DCS 600 Rating plate For purposes of identification each thyristor power converter is fit ted with rating plates stating the ty...

Page 13: ...nued Example Set this only for units with a rated current 2050A in case of control board exchange 42 07 Rated power converter current Enter numerical value from rating plate here Recommended motor voltages and field voltages Motor voltage UA when the following units are used DCS 601 UAmax Line voltage 1 16 2 quadrant unit DCS 602 UAmax Line voltage 1 05 4 quadrant unit Field voltage UF max output ...

Page 14: ...perating Instructions only describe the start up procedure via panel CDP 312 when in LOCAL mode or and via PC program DRIVES WINDOW Method of functioning of the binary input DI5 Binary input DI5 designation EM STOP The binary input DI5 e g terminal X6 5 of control board SDCS CON 2 must be set to logical 1 in order to get no operation of the EMERGENCY STOP function This configuration takes into acc...

Page 15: ...onitor signals at DriveWindow Tool Data Logger at DriveWindow Tool If more than 6 signals of the SDCS CON 2 board are selected or the function Signals and Parameter of DriveWindow or the overriding control AC 80 AC 70 is used for monitoring the signals should be selected in group 94 xx Note In the below mentioned tables AMC CON 2 will be used as type designations instead of SDCS AMC DC SDCS CON 2 ...

Page 16: ...s CON 2 AMC 5 03 Analogue input 2 4 ms CON 2 AMC 5 04 Analogue input 3 4 ms CON 2 AMC 5 05 Analogue input 4 4 ms CON 2 AMC 5 08 Analogue input 5 4 ms CON 2 AMC 5 09 Analogue input 6 4 ms CON 2 AMC 2 17 Calculated positive limit 8 ms of torque value tc_torqmax CON 2 AMC 2 18 Calculated negative limit 8 ms of torque value tc_torqmin CON 2 AMC 6 05 Packed signals from 8 ms CON 2 con2_bits CON 2 AMC 8...

Page 17: ...CON 2 95 07 8 ms 0 AMC CON 2 95 08 8 ms 0 AMC CON 2 95 09 8 ms 0 AMC CON 2 95 10 8 ms 0 AMC CON 2 95 11 8 ms 0 AMC CON 2 95 12 8 ms 0 AMC CON 2 95 13 8 ms 0 CON 2 AMC 94 01 2 ms 3 13 ARM ALPHA CON 2 AMC 94 02 2 ms 1 15 CONV CUR CON 2 AMC 94 03 2 ms 3 12 CUR REF3 CON 2 AMC 94 04 8 ms 1 11 RL MAINS VOLT ACT CON 2 AMC 94 05 8 ms 1 13 RL ARM VOLT ACT CON 2 AMC 94 06 8 ms 1 28 LOAD CUR ACT FILT CON 2 A...

Page 18: ... key when in LOCAL mode System dependent planning During normal operation the control commands like SWITCH ON and SWITCH OFF ENABLE etc will be preset by APC2 or fieldbus adapter These Operating Instructions only describe the start up procedure via panel CDP 312 when in LOCAL mode or and via PC program DRIVES WINDOW During the start up procedure a suitable possibility for safe shutdown switching O...

Page 19: ...0 V 690 V star delta connection Check the rated value of the supply voltage for the armature circuit converter s power section the particulars given on the rating plate must be than the rated line voltage If this condition is not satisfied then the following applies use an isolating transformer or use a suitable unit Check the rated value of the supply voltage for the field supply unit Particulars...

Page 20: ...isc Set this only for units with a rated current 25 2000A in case of control board exchange 15 02 22 After successful saving of the altered data this Parameter 15 02 will be reset to zero Set this only for units with a rated current 2050A in case of control board exchange 42 07 Rated power converter current Enter numerical value from rating plate here 42 08 Rated power converter supply voltage cod...

Page 21: ...is used to scale those parameters referring to the motor field current such as field current limitation and field current monitoring 42 06 Rated line voltage This is used to scale those parameters referring to the line voltage such as line undervoltage 99 02 Rated motor voltage Scaling speed for speed control with EMF feedback 99 03 Rated motor current This is used to scale those parameters referr...

Page 22: ...ns interchange two phases at the input and start again from the beginning of this chapter or enter 42 01 R T S and then acknowledge fault signal Unit will automatically adapt to phase sequence this signal is to be interpreted as information to the effect that the fans direction of rotation may be wrong for size C3 or size C4 units observe direction of arrow on the fan Only for uncontrolled field s...

Page 23: ...r as possible supply switching sequence field contactor wiring etc Afterwards repeat the auto tuning routine If necessary perform manual balancing Switch OFF power Continue with Chapter 2 4 Only for DCS 600 converters connected to DCF 601 or DCF 602 field supply unit 15 05 2 41 03 Rated motor field current first field exciter has already been set 44 17 Field current first field exciter for Under e...

Page 24: ...oltage by measuring them Disable reference 15 02 5 start autotuning current controller Activates the field current controller s auto tuning function Action has been completed when 0 zero is shown on the display Note use online mode in DriveWindow If the unit aborts the auto tuning routine with the signal 15 02 1 the probable cause of this can be read out of Parameter 6 02 and has to be eliminated ...

Page 25: ...ts now energized Start drive When the display shows 0 zero stop drive it may happen that the unit runs armature circuit current since EMF control is active Note use online mode in DriveWindow Switch OFF power If the unit aborts the auto tuning routine with the signal 15 02 1 the probable cause of this can be read out of Parameter 6 02 and has to be eliminated as far as possible supply switching se...

Page 26: ...runs armature circuit current since EMF control is active If the unit aborts the auto tuning routine with the signal 15 02 1 the probable cause of this can be read out of Parameter 6 02 and has to be eliminated as far as possible supply switching sequence etc Afterwards repeat the auto tuning routine If necessary perform manual balancing Switch OFF power Read out values of 41 11 41 12 43 02 43 03 ...

Page 27: ... analog tacho is being used Only when an encoder pulse encoder is being used Only when the EMF signal is being used as speed feedback Only when an analog tacho is being used Connect measuring instrument to X3 1 3 or X1 1 3 to X3 4 or X1 4 Check to make sure that the tacho voltage does not exceed the input voltage range selected with maximum speed Turn Potentiometer R2716 on SDCS CON 2 board or R9 ...

Page 28: ... to the diagram below this means the wiring is correct and the pulses will be correctly evaluated see also documentation entitled Technical Data Chapter I O boards This Parameter must be transmitted from the SDCS CON 2 board to the SDCS AMC DC board Fig Curve shape of the encoder s pulse counter for sense of rotation forwards Switch OFF power thus stopping the drive drive coasts 50 04 Number of en...

Page 29: ...hould run at 10 of the desired speed if possible check with manual tacho Stop the drive and switch OFF power Only when the EMF signal is being used as speed feedback Drive should run at 10 of the desired speed if possible check with manual tacho Stop the drive and switch OFF power ...

Page 30: ...eakening control with setting range larger than 1 1 5 Section 2 6 3 2 6 1 Constant field current control Switch ON power DANGER System components now energized Start drive Measure motor voltage with the ARM_VOLT_ACT signal Parameter 1 14 Increase speed reference value in LOCAL mode slowly while observing the motor voltage The motor voltage must not exceed the recommended motor voltage see General ...

Page 31: ...ecommended motor voltage see General notes at the beginning of this chapter Check that field is being weakened Do not exceed the maximum motor speed permitted When an analog tacho is being used the display at the CDP 312 panel is not yet necessarily correct The motor voltage must not exceed the recommended motor voltage see General notes at the beginning of this chapter If the field is not being p...

Page 32: ...D1 CUR_ACT Parameter 3 19 will be required Both values have to be set by means of the Control Panel in ACT Actual Signal Display mode and must be transmitted from the SDCS CON 2 board to the SDCS AMC DC board The Parameter 94 11 already includes Parameter 3 19 as default setting i e only the value of Parameter 1 17 has to be set to e g 94 01 117 94 01 117 only required if the values are to be disp...

Page 33: ...nce armature voltage scaled to Supply voltage 41 16 enter the 1st noted down value of 3 19 41 15 enter the 2nd noted down value of 3 19 41 14 enter the 3rd noted down value of 3 19 Linearization function matched to field circuit 99 02 90 of the rated motor voltage 99 05 90 of the value on the motor rating plate These settings provide a bigger safety margin for the motor voltage during start up Onl...

Page 34: ...ion generator 22 02 0 1 s Ramp down time of ramp function generator Adjusting the potentiometers for speed controller balancing During acceleration braking the drive should reach the current limitation if necessary increase the value of POT1 Scaling of 17 01 and 17 02 20 000 corresponds to 100 speed 17 01 POT1 10 20 max speed 17 02 POT2 0 17 03 PERIOD Adapt as necessary Switch ON power start drive...

Page 35: ...0 bigger than speed at field weakening point 17 02 POT2 approx 10 smaller than speed at field weakening point The following parameters at the EMF controller must be adapted 46 03 EMF_KP desired response behaviour of controller 46 04 EMF_KI desired response behaviour of controller Stop the drive and switch OFF power 15 02 0 17 01 0 17 02 0 99 02 Rated motor voltage as set in Chapter 2 2 99 05 Speed...

Page 36: ...Software settings DCS 600 Parameter 98 02 3 ADVANT 70 01 1 fixed 99 10 Drive No see above 70 02 Optical power cable length use default 70 20 10 71 21 Star Default connected Main control word data set 10 1 parameters Speed reference data set 10 2 Main status word data set 11 1 Motor speed data set 11 2 For additional p see SW Descr chap Communication APC Node Type APC2 2 1 Station 0 0 DB element AC...

Page 37: ... 3 ADVANT 70 01 Drive Number 70 02 Optical power cable length use default 70 20 10 71 21 Star or Ring Connected parameters Main control word data set 10 1 Speed reference data set 10 2 Main status word data set 11 1 Motor speed data set 11 2 For additional p see SW Descr chap Communication AC 70 Node Type AC 70 DB element DRIENG1 Type Customer string Ref1 DRDS 1 Position Drive Number 101 112 17 28...

Page 38: ...0 20 10 71 21 Star or Ring Connected parameters Main control word data set 10 1 Speed reference data set 10 2 Main status word data set 11 1 Motor speed data set 11 2 For additional p see SW Descr chap Communication AC 80 Node Type AC 80 DB element DRIENG1 Type Customer string Ref1 DRIDS 1 Position Drive Number 101 112 17 28 201 212 33 44 701 712 113 124 DRIDS for sending and receiving one Dataset...

Page 39: ...ngs DCS 600 Parameter 98 02 3 ADVANT 70 01 Drive Number 70 02 Optical power cable length use default 70 20 10 71 21 Star Connected parameters Main control word data set 10 1 Speed reference data set 10 2 Main status word data set 11 1 Motor speed data set 11 2 For additional p see SW Descr chap Communication AC 80 Node Type AC 80 DB element DRB00 DRTYP1 AMC Classic for AMC DC DRTYP1 NAMC 2 for AMC...

Page 40: ...B Sweden NOTE Load the option Drive Integration if the operation station is installed Software settings DCS 600 Parameter 98 02 3 ADVANT 70 01 Drive Number 70 02 Optical power cable length use default 70 20 10 71 21 Star or Ring Connected parameters Main control word data set 10 1 Speed reference data set 10 2 Main status word data set 11 1 Motor speed data set 11 2 For additional p see SW Descr c...

Page 41: ... 98 02 2 FIELDBUS 70 01 1 70 02 Optical power cable length use default 70 20 1 Default connected Main control word data set 1 1 parameters Speed reference data set 1 2 Main status word data set 2 1 Motor speed data set 2 2 Drive Parameter Fieldbus Par No Parameter Name Select 51 01 1 MODULE TYPE PROFIBUS 51 02 2 PROFIBUS MODE DP PPO1 or DP PPO2 51 03 3 DRIVE NUMBER 2 to 126 51 04 4 BIT RATE SELECT...

Page 42: ...xample for switch on sequence Send to control word 7 01 0476H ON 0 READY if there is no failure 0477H main contactor ON 047FH RELEASE for speed and current control Note Before receiving the first dataset the drive sets the CH 0 alarm status Note Before sending a dataset to the drive the PLC Siemens S 7 requires a data update of the complete dataset Data consistency check ...

Page 43: ... GLOBAL FIDRI FIDRI002 NSF Software settings DCS 600 Parameter 98 02 2 FIELDBUS 70 01 1 70 02 Optical power cable length use default 70 20 1 Default connected Main control word data set 1 1 parameters Speed reference data set 1 2 Main status word data set 2 1 Motor speed data set 2 2 Drive Parameter Fieldbus Par No Parameter Name Select 51 01 1 MODULE TYPE MODBUS PLUS 51 02 2 MODULE MODE 0 51 03 3...

Page 44: ...TION 0 to 64 51 14 14 GDATA IN 3WORD 0 to 31 Self adjustment while switching on Note After change of Parameters Group 51 switch OFF and ON the DCS 600 and the Fieldbus adapter Modbus Control word 7 01 bit10 1 PLUS send to drive Example for switch on sequence Send to control word 7 01 0476H ON 0 READY if there is no failure 0477H main contactor ON 047FH RELEASE for speed and current control Note Be...

Page 45: ... cable length use default 70 20 1 Default connected Main control word data set 1 1 parameters Speed reference data set 1 2 Main status word data set 2 1 Motor speed data set 2 2 Drive Parameter Fieldbus Par No Parameter Name Select 51 01 1 MODULE TYPE NCSA 01 V1 5 51 02 2 PROTOCOL ABB CS31 51 03 3 MODULU ID 0 WORD 51 04 4 DRIVE NUMBER 0 5 Station No 51 05 5 ADDR WDEX 0 LOWER 51 06 6 DATA SETS 1 3 ...

Page 46: ...ations DCS 600 Technical Data 3ADW000054R0301 ABB Lampertheim Software Description 3ADW000076R0401 ABB Lampertheim Database GLOBAL DEIND DEIND051 NSF Software settings DCS 600 Parameter 41 03 Rated field current only used for display DCF 601 Parameter 15 16 5 operation mode DCF 602 Parameter 15 21 1 Node First field exciter Parameter 15 22 2 FEXlink command Parameter 46 07 3 FEXLINK Parameter 43 1...

Page 47: ... all information directly from the SDCS AMC DC board The bus protocol for transmission is MODBUS Mounting the Panel The CDP 312 can be handled in three different ways Direct mounting on the thyristor power converter DCS 600 the CDP 312 is plugged into the moulded part of the cover of the converter and connected via an adapter of approx 45 mm Mounting on the door of the switchgear cabinet using an ...

Page 48: ... 8 6 2 ID number and number of drives connected to the link 3 8 7 3 Afterwards the display will change over to the Actual Signal Display Mode Now the selected values are shown here 4 If a fault or alarm is effective the corresponding signal display will appear after item 3 The following message is displayed if the CDP 312 is not able to communicate with the drive 0 6 89 977 83 398 89 977 83 398 Eb...

Page 49: ... is active see chapter 3 13 and 3 15 6 ZW 79 9 ZW 98 6 8 Run Status I RUN 0 STOP Speed reference rpm Main contactor status 0 Open I Closed Control Location L Local Remote ID number of the Drive Statusrow Actual Signal Name value and unit I Cursor shows the selected row Actual Signal Display LED bar NLMD first row also used for LED bar 0 50 If a fault occurs in the drive the Fault Display will appe...

Page 50: ...e Parameter or signal number and name Parameter value The firmware consists of a fixed structure Modifications can be done by Pointers for designating connections Parameters for setting values such as ramp up ramp down time controller s gain reference values etc If a write protected parameter is selected the following warning will be displayed A 8381 A 3 83 7 381 89 9 3 6 Function Mode FUNC The Fu...

Page 51: ... 7 9 6 3 Device type The ID number Total number of drives in the link Drive Display Reference Input REF The Reference Button activates one reference signal sent to drive if drive is in local mode in the running status enable reference The meaning and limitation of this signal depends on the Drive Mode Drive Mode Reference input Reference displayed Limitation Speed control Local Ref 1 SPEED REF 3 2...

Page 52: ...s The two right hand digits are the Index and are selected at the panel using the keys e g Parameter Group Index 13 01 13 01 resp 1 1 26 1 26 Step Function Press key Display after key is pressed 1 To enter the Parameter Mode Selection PAR 6 ZW 3 9 381 8 38 2 23 6 2 To select another group While pressing the key down only the Group number and name is displayed When the key is released number name a...

Page 53: ...9 7 9 79 7 9 4 To select the Parameter value for changing ENTER 6 ZW 9 7 9 79 E 7 9 G 5a To change the Parameter value by scrolling slow change fast change 6 ZW 9 7 9 79 E 9 6373 G 5b To change the Pointer connec tion by scrolling at first Group number then Index number of the target 6 ZW 98 977 83 3 38 B W E G 6a To confirm send the new value to the drive to finish the changing procedure ENTER 6 ...

Page 54: ... signals NOTE For Software downloading observe the relevant instructions given on the read_me file of the corresponding Software disc Step Function Press key Display after key is pressed 1 To enter the Parameter Mode Selection PAR 6 ZW 3 9 381 8 38 2 23 6 2 To select Group 15 While pressing the arrow down only the Group number is dis played When the key is re leased number name and value of the fi...

Page 55: ...ode is entered ACT PAR FUNC DRIVE 6 ZW 3 6913 3 79 3 6 FAULT resetting RESET FAULT resetting is possible in both LOCAL and REMOTE mode of the drive Step Function Press key Display after key is pressed 1 To enter the Actual Signal Display Mode ACT 6 ZW 0 6 89 7 98 2 To RESET the FAULT RESET 6 ZW 6 8 79 9 ZW 98 3 7 EMERGENCY STOP resetting RESET Resetting RESET of the EMERGENCY STOP function is not ...

Page 56: ...unction Press key Display after key is pressed 1 To enter the Actual Signal Display Mode ACT 6 ZW 6 8 79 9 ZW 98 2 To enter the Fault History Dis play These keys also scroll the screen from Actual Signal Dis play to Fault Display to Fault History Display back to Actual Signal Display 6 ZW 6 0 6 89 7 98 37 2 738 3 To select newer UP or older fault DOWN 6 ZW 6 A 8381 7 9 37 2 738 4 To return to the ...

Page 57: ...opy all parameters which are different to default from the RAM memory of the SDCS AMC DC board to the FPROM memory of the Control Panel CDP 312 Before a DOWNLOAD is started the factory set values default values should be available within the RAM memory of the SDCS AMC DC board Factory set values are always available in the FPROM memory of this board and they can be called by means of APPLIC_RESTOR...

Page 58: ...nel CDP 312 IV F 3 12 DCS 600 Operating Instructions Depending on the drive s condition and the status of the commis sioning UPLOAD has to take place before DOWNLOAD otherwise a warning may be displayed A 8381 89 69 9A869 381 89 9 3 6 ...

Page 59: ... receives the downloaded parameters must have a compatible software version to the drive from which the parameters were uploaded Otherwise the panel will display a warning A 8381 3 38 97 3 6 9A869 381 89 9 3 6 Step Function Press key Display after key is pressed 1 To enter the Function Mode FUNC 6 ZW 69 9A869 98 2 To select a function 6 ZW 69 9A869 98 3 To activate the selected func tion ENTER 6 Z...

Page 60: ... function 6 ZW 69 9A869 98 3 To enter contrast setting func tion ENTER 6 ZW 98 E G 4 To set the contrast 1 7 6 ZW 98 E G 5 To accept the selected value ENTER 6 ZW 69 9A869 98 3 11 Full Name of Actual Signals Step Function Press key Display after key is pressed 1 To display the full name of the three actual signals press key and hold ACT 6 ZW 6 8 6 9 79 9 98 2 To return to the Actual Signal Display...

Page 61: ...are part of the SDCS CON 2 board the selected actual signal has to be entered in the Group 94 Step Function Press key Display after key is pressed 1 To enter the Actual Signal Display Mode ACT 6 ZW 6 8 79 9 ZW 98 2 To select the desired line 6 ZW 6 8 79 9 ZW 98 3 To get acces to the desired line ENTER 6 ZW 6 6 98 4 To select a different group 6 ZW 6 6 6373 0 ZW 5 To select a Index 6 ZW 6 6 300 8 Z...

Page 62: ...value The power of the DCS 600 must be switched OFF to validate its new ID Number setting the new value is not displayed until the power is switched OFF and ON The Status Display of all drives connected to the Panel Link is shown after the last individual drive If all drives do not fit on the dis play at once press the arrow keys to show the rest of them ENTER ENTER 3 8 7 E G 9 6 3 p o n 0 n n p n...

Page 63: ...l Panel Key Name of Key Function LOC REM LOCAL REMOTE To select LOCAL CDP 312 or REMOTE ext control system operation START Starts the drive when in LOCAL mode STOP Stops the drive when in LOCAL mode ON Main contactor closing control when in LOCAL mode OFF Main contactor opening control when in LOCAL mode Running the DC Drive from the 3 Ensure safety before you start the drive test M Select LOCAL m...

Page 64: ...key is pressed 1 Press one of these keys to get the status row displayed ACT PAR FUNC 6 ZW 33 6 8 79 9 ZW 98 2 To enter the Reference Setting Mode REF 6 E ZWG 33 6 8 79 9 ZW 98 3 To change the reference slow change fast change 6 E ZWG 33 6 8 79 9 ZW 98 4 To exit the Reference Setting Mode The selected Keypad Mode is entered ACT PAR FUNC DRIVE 6 ZW 33 6 8 79 9 ZW 98 ...

Page 65: ...ult and alarm signals The signals messages are displayed as codes If the codes con sist of several parts the characters individual digits will be indicated for 0 7 sec one after the other e g 0 7s 0 7s 0 7s F 14 Speed measurement fault In addition to this the DCS 600 combined with the LCD of the control panel CDP 312 will be able to show the fault and alarm signals as numbers with text as well as ...

Page 66: ...CS AMC DC Software under operation red Fault Fault occured Fault and Alarm Words group 6 9 4 3 Starting errors E from SDCS CON 2 board The starting errors will only be shown on the seven segment dis play of the control board SDCS CON 2 With starting errors it will not be possible to start the drive Code seven segm display Text on LCD of control panel CDP 312 or DRIVES WINDOW Definition Remark E1 N...

Page 67: ...nals will result in tripping the drive installation de pendent If a fault occurs there will be three different possibilities of reaction see column Remark in the fault list 1 Fault will switch off the signals energizing the main contactor the field contactor and the fan contactor 2 Fault will switch off the signals energizing the main contactor and the field contactor 3 Fault will switch off the s...

Page 68: ...ycle connector X12 on SDCS CON 2 9 01 bit 3 2 F 5 05 EARTH FLT Earth fault Σ IL1 IL2 IL3 differs from zero Disconnect the mains and verify zero voltage in armature and field circuits Make insulation test for the complete installation Check sum current transformer if necessary change transformer and SDCS IOB 3 board 9 01 bit 4 1 F 6 06 MOT1 TEMP Overtemperature of MOTOR 1 Check Temperature sensor a...

Page 69: ... PIN xx not coded Check Flat cables X12 and X13 O K Faulty coding on SDCS PIN xx New boards SDCS CON 2 SDCS AMC DC installed Correct coding of unit size C4 9 02 bit 8 1 Can not be reset F 18 18 CON FLASH Memory fault on SDCS CON 2 board Parameter saving fault Cause Wrong or missing checksum data error while writing or reading Note Try again saving of type coding for that purpose Move jumper S2 on ...

Page 70: ...see Fault Code F 7 9 01 bit 9 2 F 28 28 ARM OVOLT Armature DC circuit overvoltage Check Setting of param P 28 22 suitable for the system configuration Setting of field current and actual value as well as the complete field supply FIELD EXCITER Was the motor accelerated by the load Speed scaling Armature voltage feedback Connections between SDCS CON 2 and SDCS PIN boards Coding of voltage evaluatio...

Page 71: ...l as insulation level of cable and of field winding 9 01 bit 14 1 F 33 33 FEX1 COMM FIELD EXCITER 1 communication error Check Flat cable connections X14 or cable X16 between SDCS CON 2 board and field exciter Auxil voltage for ext field exciter 9 01 bit 15 1 F 34 34 CURR RIPP Armature current ripple One or several thyristors carry no current Check Current feedback with oscilloscope 6 pulses within...

Page 72: ...2 01 Attention Direction of rotation of 3 phase fan correct 9 02 bit 3 3 F 39 39 NO FIELD No field acknowledge from FIELD EXCITER Check Do selection parameters match the field exciter field supply Field exciter supply cable and field winding Status level of acknowledge signal 9 02 bit 4 1 F 40 40 NO E FAN No acknowledge from FAN of motor Check Contactor circuit supply for fan of motor Status of bi...

Page 73: ...SDCS CON 2 and SDCS IOB 2 3 boards 9 01 bit 7 1 F 48 48 MOT2 TEMP Overtemperature of MOTOR 2 Check Parameter setting MOT_2_TEMP_ FAULT_L P 28 14 correct See Fault Code F 6 9 01 bit 8 2 F 50 50 NO C FAN No CONVERTER FAN supply acknowledge Depending on type of unit size Size C4 Fault signal F 50 Sizes C1 C3 Alarm signal A 126 Check Was input for acknowledge signal DI1 used 9 02 bit 10 2 F 65 65 REVE...

Page 74: ...lt of the SDCS AMC DC board Fault of the operating system 9 06 bit 7 CON COMMUNIC Communication fault between the SDCS AMC DC board and the SDCS CON 2 board 9 06 bit 10 Can not be reset CH0 COMMUN Communication fault with fieldbus APC or fieldbus adapters If this signal has to be effective only as an alarm warning signal the mode of functioning can be changed by setting the parameter CH0_COM_LOSS_...

Page 75: ...tical fibre cable connections 9 06 bit 11 PANEL LOSS Connection fault to the Control Panel CDP 312 or DRIVES WINDOW Check Control Panel CDP 312 discon nected Connection adapter or cable damaged Communication problems using the program DRIVES WINDOW in LOCAL mode 9 06 bit 13 EXT FAULT External fault at binary input DI selected by Parameter P 15 23 An external fault is activated by a Low sig nal at ...

Page 76: ...lf reset ting after EN ABLE A 102 02 EMER STOP Alarm EMERGENCY STOP Check Signal at binary input DI5 Logic of a m signal parameter P 13 12 if necessary invert the signal 9 04 bit 1 Self reset ting after EN ABLE A 103 03 MOT1 TEMP Alarm Overtemperature MOTOR 1 Check Parameter setting P 28 10 correct 9 04 bit 5 A 104 04 MOT1 LOAD Alarm Overload MOTOR 1 Thermal Model 1 Check Overload of motor Paramet...

Page 77: ...40 02 Check See also Fault Code F 29 9 04 bit 10 A 120 20 CURR DEV Alarm Armature Current Deviation If the current reference ARM_CUR_REF P 3 12 deviates from the current feedback for more than 5 sec by more than 20 referenced to the rated current this signal will be shown Check Ratio between mains supply voltage and EMF 9 04 bit 13 A 123 23 MOT2 TEMP Alarm Overtemperature MOTOR 2 Check Parameter s...

Page 78: ...d inter changed Action Save values in non volatile memory using parameter DRIVE MODE P 15 02 22 9 05 bit 1 A 132 32 AUX UVOLT Auxiliary voltage alarm The auxiliary voltage 230 V is too low while the drive is not in operation For more details see Fault Code F 1 9 05 bit 2 A 133 33 OVERVOLT Overvoltage protection active Converter blocked via DI2 in field exciter mode 9 05 bit 3 Alarm Signals referri...

Page 79: ...by setting the parameter CH2_COM_LOSS_CTRL P 70 14 Check Optical fibre cable connections 9 04 bit 11 PANEL LOSS Alarm Connection fault to the Control Panel CDP 312 DRIVES WINDOW Check Control Panel CDP 312 discon nected Connection adapter or cable damaged 9 05 bit 13 EXT ALARM External alarm at binary input DI selected by Parameter P 15 24 An external alarm is activated by a Low sig nal at the bin...

Page 80: ...ABB Automation Products GmbH Postfach 1180 D 68619 Lampertheim Tel 49 0 62 06 5 03 0 Fax 49 0 62 06 5 03 6 09 www abb com motors drives 080R0501A0490000 Ident No 3ADW 000 080 R0501 Rev E 12_00 ...

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