ABB DCS 600 MultiDrive Series Manual Download Page 1

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DCS Thyristor Power Converters

for DC drive systems

25 to 5150 A

6 to 4900 kW

System Description

DCS 600 converter module

Summary of Contents for DCS 600 MultiDrive Series

Page 1: ...DCS Thyristor Power Converters for DC drive systems 25 to 5150 A 6 to 4900 kW System Description DCS 600 converter module...

Page 2: ...are Vers 15 xxx II F 3 1 3 1 Basic structure of DCS 600 MultiDrive II F 3 1 3 2 Control modes II F 3 1 3 3 Start Stop and Fault reactions II F 3 2 3 4 Speed control II F 3 4 3 5 Torque control II F 3...

Page 3: ...ation Additional I O boards Interface modules for various communication protocol EMC filter s PC programs C1 Module Switchgear cubicle ABB s long years of experience with variable speed DC drives plus...

Page 4: ...flexibility allows the user to configure functions of the drive easily suitable for different applications Functions of the DCS 600 Multi Drive are normally activated by selecting a cer tain value to...

Page 5: ...DCS 600 MultiDrive Components overview for armature current converters II F 2 1 DCS 600 Armature current converter 7 2 2 0 R Q L W R U L Q J E D U 1 0 3 D Q H O 3 L1 K1 T2 Q1 F2 F3 0 T T 8 3 8 5 3 U L...

Page 6: ...tem s heart is the DCF 600 field supply converter module Fig 2 2 DCS 600 MultiDrive Components overview for field supply converters II F 2 2 DCF 600 Field supply converter 0 R Q L W R U L Q J E D U 1...

Page 7: ...nverter components are designed for use in industrial environments In EEA countries the components fulfil the requirements of the EU directives see table below North American Standards In North Americ...

Page 8: ...6 600 700 625 810 6 660 765 685 890 7 690 800 720 930 7 790 915 820 1060 8 1000 1160 1040 1350 9 II F 2 4 12345678901 12345678901 12345678901 12345678901 12345678901 12345678901 12345678901 123456789...

Page 9: ...230 V 1 ph extern DCS60x 0450 y1 505x273x361 28 9 250x150x10 C2 1 5 230 V 1 ph extern DCS60x 0520 y1 505x273x361 28 9 250x150x10 C2 1 8 230 V 1 ph extern DCS60x 0700 y1 652x273x384 57 250x150x10 C2 2...

Page 10: ...1 520 398 597 385 578 356 712 DCS60x 0700 41 51 700 556 834 534 801 524 1048 DCS60x 0900 41 51 900 684 1026 670 1005 594 1188 DCS60x 1200 41 51 1200 888 1332 872 1308 764 1528 DCS60x 1500 41 51 1500 1...

Page 11: ...ension the motor and the power converter taking types of load load cycle ambient temperature site elevation etc into account The design result will be presented in tables charts and can be printed out...

Page 12: ...16 110V 15 500V 1 ph 10 internal ext fuse reactor for C1 0 3 8 A not to be used for C4 mod DCF 503 0050 0 3 50 110V 15 500V 1 ph 10 external DCF 504 0050 0 3 50 110V 15 500V 1 ph 10 external DCF 60x x...

Page 13: ...y digital I O s not isolated encoder input isolated current source for PT100 PTC element Fig 2 5 4 I O s via SDCS IOB2 and SDCS IOB3 Analogue I O s more input capacity digital I O s all isolated by me...

Page 14: ...ith nmax if higher tacho voltages are in use the tacho adaptation board PS 5311 is needed 4 analogue inputs All as differential inputs time constant of smoothing capacitor 2 ms Input 1 Range 10 V 20 m...

Page 15: ...n be select in the manual Configura tion instructions NDBU 85 95 Doc no 3ADW000100 Operation by panel Fig 2 5 6 LED Monitoring Display LED Monitoring Display If the MultiDrive door Mounting kit is use...

Page 16: ...ode Start starts the drive in local mode Stop shuts the drive down if you are in local mode On in local mode switches the main contactor on Off in local mode switches the main contactor off Equipment...

Page 17: ...distances up to 20 m Monitoring network up to 200 drives same as for ACS 600 HCS optical fibre cable up to 200 m see separate manual Configuration instruc tions NDBU 85 95 Doc no 3ADW000100 Functiona...

Page 18: ...rameters Display The Signals and Parameters Display is used for handling signals and parameters of the target drive The signal and parameter list is uploaded from the drive and can be viewed saved to...

Page 19: ...1 Since the line impedance is seldom known it can be determined by means of a measuring routine and the short circuit power at the same point is more frequently available the line reactor can be calcu...

Page 20: ...D If an isolation transformer is used it is often possible to comply with certain connecting conditions per Configuration B without using an additional line reactor The condi tion described in Config...

Page 21: ...enerates a field current larger than IF RATED or control error in the field weakening range Faults caused by components Semiconductor faults can be manifested in that a thyristor no longer fires for e...

Page 22: ...ding If conditions similar to those for armature circuit supply are to apply like for example protection of the field supply unit and the field winding then a semiconductor fuse super quick acting F3...

Page 23: ...0250 41 51 Bussman 170M 3817 OFAX 1 S3 DCS60x 0270 61 Bussman 170M 5810 OFAX 2 S3 DCS60x 0350 41 51 Bussman 170M 5810 OFAX 2 S3 DCS60x 0450 41 51 61 Bussman 170M 6811 OFAS B 3 DCS60x 0520 41 51 Bussm...

Page 24: ...dards have to be met EN 50082 2 Generic standard for noise immunity Industrial environment EN 50081 2 Generic standard for noise emission Industrial environment EN 50081 1 Generic standard for noise e...

Page 25: ...all kinds except some kinds of sensitive communication means Operation at the public low voltage line together with other loads of all kinds Figures e g see 3 1 or explanation available in chapter 3 p...

Page 26: ...30 840x465x210 DCS600 2500 x1 2500 NF3 xxx 2500 200 955x520x293 The filters 25 2500 A are available for 440 V and 500 V and the filters 600 2500 A are available for 690 V too The filters can be optimi...

Page 27: ...t be made from steel with zinc surfaces and without any painting It shall be connected with the PE copper bar by several bolts The converter the line choke fuses contac tors and the EMC filter are to...

Page 28: ...ationandsafety rules must be taken in account M A1 A2 F1 F2 A1 A2 F1 F2 L1 L2 L3 PE U1 V1 W1 C1 D1 1 7 5 3 PE PE PE PE A F A F Tacho A F Tacho T I O Mounting plate DC motor Tacho Screens Contact to th...

Page 29: ...functions and the han dling of standard I O are done by the SDCS CON 2 software Armature current control Field weakening Motor protection I O handling In general the software functions are distributed...

Page 30: ...command is accepted when OFF2 _N EME_OFF_N 1 Emergency stop Command EME_STOP 0 gives the same proce dure as RUN 0 normal stop except that the ramp is switched from deceleration to emergency stop and...

Page 31: ...able output RFG output released MCW Bit5 1 B RFG Accelerator enable Setpoint released MCW Bit6 1 C D A 2SHUDWLQJ VWDWH D n n_set MSW Bit8 1 MCW Main Control Word MSW Main Status Word n Speed I Power i...

Page 32: ...itation and gear backlash function the integral part of the controller is set to a suitable value on limitation Oscillation damping band rejection filter for speed error The diagram Fig 3 7 2 shows th...

Page 33: ...rrent reference However it may be reduced for field heating purposes The first field exciter can be operated with fixed current reference the output of the armature voltage controller field weakening...

Page 34: ...ored in the non volatile flash PROM immediately All parameters can be transferred to the PC and stored at a data medium by using the PC program DrivesWindow Fig 3 7 1 Parameter signal designation In t...

Page 35: ...ACC DEC SHAPE MCW B4 MCW B6 20 01 20 02 50 04 50 03 50 02 50 01 reserved SPEED SCALING SPEED MEAS MODE SPEED FB SEL ENCODER PULSE NR 50 13 SP ACT FTC ABB DRIVE PROFIL CONTROL MCW 7 01 MAIN CONTROL WOR...

Page 36: ...2 13 AN OUT x NOM VAL AN OUT x NOM VOLT ANOUT x OFFS VOLT AN OUT x INDEX AO1 AO2 AN OUT 1 INDEX 14 04 AN OUT 1 NOM VAL 14 03 ANOUT 1 OFFS VOLT 14 02 AN OUT 1 NOM VOLT 14 01 AN OUT 2 INDEX 14 08 AN OU...

Page 37: ...19 3 20 3 21 3 22 Field Current Measurem REL FIELD CUR M2 FIELD CUR M2 FIRST FIELD EXCITER MOT 1 NOM FLD CUR 41 03 FIELD CUR REF M1 3 17 USED FEX TYPE 15 05 1 2 4 5 6 7 8 9 10 11 12 13 FIELD CUR REF...

Page 38: ...REF SEL 0 3 2 1 V REF 1 FLUX REF EMF 46 12 V REF SLOPE 46 05 EMF CON BLOCK LEV 46 10 V COR 46 11 V STEP 46 13 V LIM P 46 14 V LIM N V ref Modification V REF 2 CURRENT REF AI CUR REF MUX FLUX REF SEL 0...

Page 39: ...f bit 1 of 7 02 Auxiliary Control Word 7 02 ABB Drive Profile Control Word Bit Name Function 0 RESTART_DLOG Restart of data logger not available 1 TRIG_LOGGER Data logger triggering see Note 1 2 RAMP_...

Page 40: ...INHIBITED Switch on inhibited 7 ALARM indication of alarm in DC Device 8 AT_SETPOINT Setpoint act value monitoring in the tolerance 9 REMOTE 1 Remote control 0 Local control 10 ABOVE_LIMIT speed tresh...

Page 41: ...tactor on DO 4 DIG_OUT 4 free program by 14 10 DO 5 DIG_OUT 5 free program by 14 13 DO 6 DIG_OUT 6 free program by 14 16 DO 7 DIG_OUT 7 free program by 14 19 DO 8 DIG_OUT 8 free program by 14 22 Digit...

Page 42: ...2048 2048 2048 Signal FIELD_CUR_ACT 3 19 used for Rebuild Appl FEXC_SEL 15 05 9 FEXC_SEL 15 05 10 FEXC_SEL 15 05 11 FEXC_SEL 15 05 12 FEXC_SEL 15 05 13 SPEED_ACT 1 02 SPEED_MEAS_MODE 50 03 4 MOT1_MEA...

Page 43: ...ITAC AI1 AI2 AI3 AI4 10V 10V AO1 AO2 IACT DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 48V DO1 DO2 DO3 DO4 DO5 DO6 DO7 _ _ _ _ _ T T M 0V 0V 0V 0V 0V X3 1 2 3 4 5 6 7 8 9 10 X4 1 2 3 4 5 6 7 8 9 10 X6 1 2 3 4 5 6...

Page 44: ...C AI1 AI2 AI3 AI4 10V 10V AO1 AO2 IACT DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 48V DO1 DO2 DO3 DO4 DO5 DO6 DO7 _ _ _ _ _ M 0V 0V 0V 0V 0V X3 1 2 3 4 5 6 7 8 9 10 X4 1 2 3 4 5 6 7 8 9 10 X6 1 2 3 4 5 6 7 8 9 1...

Page 45: ...Notes...

Page 46: ...Notes...

Page 47: ...Notes...

Page 48: ...rstand when we reserve the right to alter particulars of design figures sizes weights etc for our equipment as specified in this bro chure ABB Industrietechnik GmbH Antriebe und Automation Postfach 11...

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