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Fault tracing 35

7

Fault tracing

Contents of this chapter

The chapter lists the typical warning and fault messages including possible causes and
corrective actions.

Warning and fault messages

In case of an alarm or fault refer to the

ACS580MV primary control program firmware

manual

for the descriptions, causes and remedies of the drive control program warning

and fault messages.

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Summary of Contents for ACS580MV

Page 1: ...ABB industrial drives ACS580MV Quick guide...

Page 2: ...520 ACS AP X assistant control panels user s manual 3AUA0000085685 ACS580MV Engineering Guideline 2UBB013672 ACS580MV Base frame TEU layout design 2UBB020589 ACS580MV Wiring Diagram of system 0 2UBB00...

Page 3: ...2UBB019170 E01 Rev A EN EFFECTIVE 2018 03 15 2018 ABB Beijing Drive Systems Com pany Ltd All Rights Reserved Electrical installation Table of contents Safety instructions Mechanical installation Repla...

Page 4: ......

Page 5: ...verview of installation work 17 Drawing of system cabling 18 Cables requirements 19 Cables and PE busbar between drive and integrated transformer and drive 19 Installing power and ground cables 22 Ins...

Page 6: ...of this chapter 35 Warning and fault messages 35 9 replace the memory unit and Sd card Replacing the memory unit 41 Replacing SD card 41 Product and service inquiries 43 Product training 43 Document...

Page 7: ...dize the safety of personnel the equipment and the environment DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situatio...

Page 8: ...8 Safety instructions...

Page 9: ...ive from package Identifying a drive from package Read package information from the drive package list Drive serial number Total case quantity per drive Detail cases numbers under the drive Case dimen...

Page 10: ...se detail list The detail goods description is shown Find all cases under the drive based on the case numbers Identifying a drive after unpacking Read the babel pasted at the bottom of inverter and tr...

Page 11: ...ent Choose the load capacity and find the center of gravity from ACS580MV outline drawing Using a crane or forklift Verify that the slope angle 1 in figure below corresponds to the weight of the cabin...

Page 12: ...12 Lifting and transportation...

Page 13: ...ated or cooled to transfer away the drive losses The maximum heat losses and cooling air flow are listed in ACS580MV outline drawing The ambient conditions of the drive shall not be higher than 40 C d...

Page 14: ...m Left side 100 mm Right side 100 mm Installation of EC fan units AC fans are already mounted when delivered from works EC fans need to be installed with fan box in the field For information on the nu...

Page 15: ...unit side wall adjoining the transformer unit Align the units Then bolt the units together using the 12 hexagonal bolts see figure below Floor fixings are not supplied 16 anchor bolts as illustrated...

Page 16: ...tention to the screw driver which is used for open the transformer cabinet is in this box it should be kept by authorized person actions without authorization are dangerous 1 COU Key Key for control u...

Page 17: ...try plates Default control connections for the factory macro WARNING Hazardous voltage Improper work could lead to life threatening injury or death The electrical installation must be carried out by q...

Page 18: ...tallation Drawing of system cabling 1 2 3 4 5 6 7 8 4 4 5 1 Input transformer TRU 2 Drive 3 Motor 4 Earth electrode 5 Ground cable 6 Cable screen 7 Cable shield 8 Equipotential bonding conductor 1 2 3...

Page 19: ...lant The minimum cross section of this conductor depends on the cable length 50 mm2 for cable length 300 m 95 mm2 for cable length 300 m The converter must be connected to system ground at one point T...

Page 20: ...each of the transformer fan units or Auxiliary supply from internal main transformer option Heating cable option PE busbar between drive and integrated transformer NOTICE The required tightening torq...

Page 21: ...Electrical installation 21 2 2 3 1 1...

Page 22: ...etween the electric potential of different conductors and the electric potential of a conductor and earth Therefore a minimum clearance of 82 mm must be maintained between a conductor and earth and 11...

Page 23: ...m Feeder cables to busbars U1 V1 W1 Motor cables to busbars U2 V2 W2 Screen ends of all conductors and the shields of all cables to the PE ground busbar Ground cable to the PE ground busbar Terminal c...

Page 24: ...24 Electrical installation Power cable entry from top 1 screen extensions to ground 1 Power cable entry from bottom 1 screen extensions to ground 1...

Page 25: ...together with power cables Control and power supply cables for fan units 1 Route the control and power supply cables through one of the cable entries located in the floor of the fan unit Choose either...

Page 26: ...ry plates Seal the gap between cable and entry plate with the supplied two component sealant For mixing and applying the sealing compound follow the instructions on the packaging 1 Front cable entry 2...

Page 27: ...tion 1 Ambient operating conditions meet the specifications given in chapter Technical data 2 Drive installed according to the instructions in this manual Chapters Mechanical installation and Electric...

Page 28: ...tions in this manual Chapter Electrical installation 6 All control cable screens and conductors are connected according to the instructions in this manual Chapter Electrical installation appropriately...

Page 29: ...d measured values are within the required limits 2 Test report of the megger test available Note If the test is carried out by the commissioning engineer of the drive an additional day per drive motor...

Page 30: ...1 Sufficient number and correct type of spare parts available 2 Cooling of drive room ready for load run of drive 3 Optional equipment ready 4 Drive room properly dust filtered dust filters at air in...

Page 31: ...icon on the control panel Status icon Animation Drive status Stopped Stopped start inhibited Blinking Stopped start command given but start inhibited Blinking Faulted Flashing Running at reference but...

Page 32: ...eck that all covers are mounted and the doors are closed locked and or bolted Check that the MCB is in operating position Check that there is no run interlock active Starting the drive from remote Whe...

Page 33: ...he motor speed ramps up to the setpoint While the motor is accelerating the run status indication on the display blinks When the motor speed has reached the setpoint the run status indication lights u...

Page 34: ...n and the drive stops modulating When the motor has reached zero speed the drive is in state Stopped and the display shows DANGER Hazardous voltages The ACS580MV is not de energized in the state Stopp...

Page 35: ...arning and fault messages including possible causes and corrective actions Warning and fault messages In case of an alarm or fault refer to the ACS580MV primary control program firmware manual for the...

Page 36: ...motor cable A2B4 Short circuit Short circuit in motor cable s or motor Check motor and motor cable for cabling errors Check that there are no power factor correction capacitors or surge absorbers in...

Page 37: ...communication alarm The watchdog supervision of the communication link between BCU and AC500 has detected a communication failure Alarm is activated according to selection in parameter 50 32 FBA B co...

Page 38: ...code The code indicates which value has exceed the threshold 1 Difference of phase A and B current RMS values 2 Difference of phase B and C current RMS values 3 Difference of phase C and A current RMS...

Page 39: ...PM A PM in the converter does not send data to the control hub PM Tx channel fault Check the event log for an auxiliary code The code indicates which PM is affected Check POF wiring to the PM or repl...

Page 40: ...40 Fault tracing...

Page 41: ...astening screw and pull the memory unit out See the following figure 2 Insert the new memory unit and fasten the screw Replacing SD card Note Do not remove the SD card while the yellow WRITE LED is li...

Page 42: ...42 replace the memory unit and Sd card 1 3 4 2 1 1 Real time clock battery 2 Fastening screws for ZMU 3 Fastening screw for SD card 4 Indication LEDs...

Page 43: ...ts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to www abb com drives and select Training courses Document library on the...

Page 44: ...www abb com drives www abb com drivespartners 2UBB019170 E01 Rev A EN 2018 03 15 Contact us...

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