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ACS 160 User’s Manual

123

Wall Mounted Units

Compliance with EN61800-3 EMC Standard

Second Environment

Use a converter type which complies with the 2nd environment EMC requirements as specified in
Table 10 and follow the instructions for all cable screen connections.

The motor cable lengths have to be limited as specified in Table 10 and must have effective screen
according to Figure 34. At the motor end, the cable screen must be earthed 360 degrees with an
EMC cable gland (e.g. Zemrex SCG screened cable glands).

Table 10 Maximum motor cable lengths (m / ft) to comply with EN 61800-3 2nd Environment

First Environment

Use a converter type which complies with the 1st environment EMC requirements as specified in
Table 11 and follow the instructions for all cable screen connections.

The motor cable lengths have to be limited as specified in Table 11 and must have effective screen
according to Figure 34. At the motor end, the cable screen must be earthed 360 degrees with an
EMC cable gland (e.g. Zemrex SCG screened cable glands).

Table 11 Maximum cable lengths (m / ft) to comply with EN 61800-3 1st Environment

Wall mounting with

EMC filter

Input voltage

Switching frequency

2nd Environment

Restricted Distribution

Unrestricted Distribution

400 V

480 V

400 V

480 V

Type

4 kHz

m / ft

8 kHz

m / ft

4 kHz

m / ft

8 kHz

m / ft

4 kHz

m / ft

8 kHz

m / tf

4 kHz

m / ft

8 kHz

m / ft

ACS 163-1K1-3-E /-V

40 / 131

20 / 66

20 / 66

10 / 33

40 / 131

20 / 66

20 / 66

10 / 33

ACS 163-1K6-3-E /-V

60 / 197

20 / 66

20 / 66

10 / 33

60 / 197

20 / 66

20 / 66

10 / 33

ACS 163-2K1-3-E /-V

80 / 262

20 / 66

20 / 66

10 / 33

80 / 262

20 / 66

20 / 66

10 / 33

ACS 163-2K7-3-E

90 / 295

50 / 164

40 / 131

30 / 98

90 / 295

50 / 164

40 / 131

30 / 98

ACS 163-4K1-3-E /-V 100 /328

100 / 328

80 / 262

80 / 262 100 / 328

100 / 328

80 / 262

80 / 262

Wall mounting with

EMC filter

Input voltage

Switching frequency

1st Environment

Restricted Distribution

Unrestricted Distribution

400 V

480 V

400 V

480 V

Type

4 kHz

m / ft

8 kHz

m / ft

4 kHz

m / ft

8 kHz

m / ft

4 kHz

m / ft

8 kHz

m / ft

4 kHz

m / ft

8 kHz

m / ft

ACS 163-1K1-3-E /-V

10 / 33

10 / 33

10 / 33

10 / 33

5 / 16

5 / 16

5 / 16

5 / 16

ACS 163-1K6-3-E /-V

10 / 33

10 / 33

10 / 33

10 / 33

5 / 16

5 / 16

5 / 16

5 / 16

ACS 163-2K1-3-E /-V

10 / 33

10 / 33

10 / 33

10 / 33

5 / 16

5 / 16

5 / 16

5 / 16

ACS 163-2K7-3-E

10 / 33

10 / 33

10 / 33

10 / 33

5 / 16

5 / 16

5 / 16

5 / 16

ACS 163-4K1-3-E /-V

10 / 33

10 / 33

10 / 33

10 / 33

5 / 16

5 / 16

5 / 16

5 / 16

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Summary of Contents for ACS 160

Page 1: ...DriveIT Low Voltage AC Drives User s Manual for type ACS 160 frequency converters from 0 55 to 2 2 kW 0 74 to 3 Hp ...

Page 2: ......

Page 3: ...ACS 160 Frequency Converter User s Manual copyright 2002 ABB Oy 3BFE 64364120 REV C EN Effective 17 5 2002 ...

Page 4: ......

Page 5: ...nal voltages at relay terminals 16 RO1A 17 RO1B 18 RO2A 19 RO2B Warning Never attempt to repair a broken unit contact the supplier Warning The ACS 160 will start up automatically after an input voltage interruption if the external run command is on Warning When the control terminals of two or more units are connected in parallel the auxiliary voltage for these control connections must be taken fro...

Page 6: ...al Note about compatibility The supplied ACS 160 frequency converter and this manual are compatible with the software revision 1 0 0 E and later Positioning macro is documented as it is in software revision 1 0 0 F and later ...

Page 7: ...Floating Network 8 E Mounting the Options 8 F Mounting the ACS 160 on the Wall 9 G Mounting the ACS 160 on Top of the Motor 10 H Terminal Interface 11 I Cable Entries 12 J Routing the Motor Cables 13 K Control Terminals 14 L Connection Examples 15 M Replacing the Cover 16 N Protection Features 16 O Motor Overload Protection 17 P Loadability of ACS 160 18 Q Type Series and Technical Data 19 R Produ...

Page 8: ...41 Application Macro Premagnetise 42 Application Macro Positioning 43 Parameter Guide 45 ACS 160 Complete Parameter List 47 Group 99 Start up Data 55 Group 01 Operating Data 56 Group 10 Command Inputs 58 Group 11 Reference Select 60 Group 12 Constant Speeds 64 Group 13 Analogue Inputs 65 Group 14 Relay Outputs 66 Group 15 Analogue Output 68 Group 16 System Controls 69 Group 20 Limits 70 Group 21 S...

Page 9: ... Electromechanical Brake Control 98 Group 82 Positioning 100 Diagnostics 107 General 107 Alarm and Fault displays 107 Fault Resetting 107 Appendix A 113 Control signals 113 Appendix B 117 Dimensions 117 Motor Mounted 117 Wall mounted 118 Appendix C 119 EMC Instructions and Maximum Cable Lengths 119 ...

Page 10: ...viii ACS 160 User s Manual ...

Page 11: ...conditions The strong aluminium enclosure provides IP65 protection for the control electronics Mounting of the ACS 160 is flexible The ACS 160 can be mounted directly on the top of a TEFC totally enclosed fan cooled type asynchronous motor This is done by means of a mounting kit which allows the converter to be attached to the motor terminal box The ACS 160 can be mounted on a wall nearby the moto...

Page 12: ...2 ACS 160 User s Manual ...

Page 13: ... model See B Depending on the type of unit you have purchased check that you have received all the necessary parts The delivery package should include the unit itself this manual and a detachable Quick Installation and Start up Guide The Quick Guide gives a summary of the installation instructions described here The wall mounted unit is already equipped with a wall mounting kit For a motor mounted...

Page 14: ...See H See M See H K L See K See H I CHECK the environment CHECK voltage supply and fuses CHECK the motor TURN the power on IDENTIFY power and control terminals INSTALL the ACS 160 on the wall CHECK DIP switches REPLACE the cover CONNECT control wires CONNECT power terminals MOUNT the options if necessary 1 3 4 5 7 6 8 9 10 11 See B Q See Start up ...

Page 15: ... K See H I CHECK the environment CHECK voltage supply and fuses CHECK the motor TURN the power on IDENTIFY power and control terminals INSTALL the ACS 160 on the motor CHECK DIP switches REPLACE the cover CONNECT control wires CONNECT power terminals MOUNT the options if necessary 1 3 4 5 7 6 8 9 10 11 See A See Start up ...

Page 16: ... Levels IEC 721 3 3 According to IP65 classification chemical gases Class 3C3 solid particles Class 3S3 Storage chemical gases Class 1C2 solid particles Class 1S3 Transportation chemical gases Class 2C2 solid particles Class 2S2 Sinusoidal Vibration IEC 721 3 3 2nd edition 1994 12 In motor mounting 2 9 Hz max amplitude 3 mm 0 118 in 9 200 Hz max acceleration 10 m s2 33 ft s2 In wall mounting 2 9 H...

Page 17: ...0 Hz I1 4 5 A I2 4 1 A ABB Industry Oy S N 00123456 IP65 AC S 16 xxx 3 x AC Drive Product Type S Standard product ACS 160 Product Family Input Supply 3 3 Power supply input Rated Output Power in kVA See ACS 160 rating table Section Q Voltage Rating 3 380 500 V AC B Motor mounting filter Accessories A Motor mounting 3 D Wall mounting R Motor mounting US market E Wall mounting filter S Motor mountin...

Page 18: ...ust be installed by a competent person If in doubt contact your local ABB supplier D Floating Network In IT networks do not use units which are equipped with built in RFI filter The mains become connected to earth through the filter capacitors In floating networks this may cause danger or damage the unit E Mounting the Options The optional Brake resistor Fieldbus adapter and Control panel can be a...

Page 19: ...sis A Wall Mounting Template is included in the box The ACS 160 should be mounted on a solid surface Ensure minimum air flow gaps of 200 mm 7 9 in and 30 mm 1 18 in as shown in the figure above 1 Using the mounting template in the package mark the position of the fixing holes 2 Drill the holes 3 Screw in the four screws or affix the nuts and bolts depending on the mounting surface ...

Page 20: ...r mounting kit 5 Pull the wires through the converter and mount the converter Important The correct mounting is shown in the figure above The cooling ribs of the ACS 160 must be located at the N end This is because the converter is cooled by the air flow caused by the axial fan of the motor Use resistance measurements to verify correct earthing of motor and converter Note Make sure the motor is pr...

Page 21: ...arthing wire PE connectors for motor and mains are located on the filter baseplate Brake resistor cable connector R R Brake resistor earthing wire connector PE PE mains cable earthing wire connector Mains cable connector U1 V1 W1 Control panel Serial link connector DIP switches Main I O terminal see K X4 1 X4 2 Motor cable connector see O U2 V2 W2 Motor PTC connector Motor cable earthing wire conn...

Page 22: ...US Types Motor cable entry wall mounting M25 3 4 NPT plug Relay output cable entry M20 1 2 NPT plug Small signal I O cable entry M20 1 2 NPT plug Mains cable entry M25 3 4 NPT plug Motor cable entry motor mounting Motor cable entry Relay output cable entry Small signal I O cable entry Control panel Serial link connector Mains cable entry ...

Page 23: ... places depending on whether the unit is going to be mounted on the wall or on the motor Wall mounting Note For cable selection and ensuring installation compatibility with the EMC instructions see Appendix C for EMC Instructions and Maximum Cable Lengths Motor mounting U2 V2 W2 U V W PE U V W PE U2 V2 W2 ...

Page 24: ... 0 1 accuracy 1 AI 2 5 Analogue input circuit common Connected internally to frame earth through 1 MΩ AGND 6 Analogue output programmable Default 0 20 mA load 500 Ω 0 fnom output frequency AO 7 Common for DI return signals AGND 8 Auxiliary voltage output 24 V DC 180 mA reference to AGND Short circuit protected 24 V 9 Digital input common To activate a digital input there must be 24 V or 24 V betwe...

Page 25: ...AI1 I AI2 I 0 4 20 mA 0 4 20 mA AI1 AI2 AI1 AI2 NO NO NO NO NO NO X1 X2 X3 Analogue inputs ACS 160 X1 Analogue inputs ACS 160 X1 0 10 V 0 10V 0 4 20mA 0 10 V NO NO NO NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 24V DCOM DI1 DI2 DI3 DI4 DI5 SCR AI1 AGND 10V AI2 AGND AO1 AGND RO1A RO1B RO2A RO2B Ground the cable screen on the sourcing end 0 20 mA DI configuration NPN connected 1 2 3 4 5 6 7 8...

Page 26: ...ondition the fault relay opens The motor stops and the ACS 160 will wait to be reset If the fault persists and no external cause has been identified contact your ACS 160 supplier Overcurrent Overvoltage Undervoltage Overtemperature Output earth fault Output short circuit Input phase loss I O terminal short circuit protection Motor overload protection see O Output overload protection see P Stall pr...

Page 27: ...put frequency and motor nominal frequency fnom as shown in figure below Times given apply to a cold start Use of motor PTC input The motor PTC input can only be used in motor mounting Set parameter 3024 MOT THERM MODE to 3 THERMISTOR When the motor PTC is used the software overload protection for the motor does not function Warning Use of motor PTC is not allowed in wall mounting because connector...

Page 28: ...urrent that is greater than the nominal current of the motor Normal temperature range of the ACS 160 is up to 40 C 104 F With derating using converter in up to 50 C 122 F ambient is possible Observe torque derating curves below T TN Note The entire converter enclosure forms a cooling surface to dissipate surplus heat Painting the converter is therefore not allowed If the ACS 160 drive is attached ...

Page 29: ... B Nominal motor PN kW Hp 0 55 0 74 0 75 1 1 1 1 5 1 5 2 2 3 0 55 0 74 0 75 1 1 1 1 5 1 5 2 2 3 Input current I1N A 1 6 2 2 3 2 4 1 6 0 1 6 2 2 3 2 4 1 6 0 Continuous output current I2N A 1 8 2 4 3 4 4 1 5 4 1 8 2 4 3 4 4 1 5 4 Max current Imax A 2 7 3 6 5 1 6 2 8 1 2 7 3 6 5 1 6 2 8 1 Max starting current A 3 2 4 3 6 1 7 4 9 7 3 2 4 3 6 1 7 4 9 7 Continuous output current squared torque I2NSQ A 2...

Page 30: ...rective and related harmonised standards The CDM BDM frequency converter can be considered as a part of safety device if the specific function of the CDM BDM frequency converter fulfils the requirements of the particular safety standard The specific function of the CDM BDM frequency converter and the related safety standard is mentioned in the documentation of the equipment UL cUL and C tick marki...

Page 31: ...nsion cable Fieldbuses CFB PDP Fieldbus adapter for Profibus DP CFB IBS Fieldbus adapter for Interbus S CFB CAN Fieldbus adapter for CANOpen CFB LON Fieldbus adapter for LonWorks CFB DEV Fieldbus adapter for DeviceNet CFB RS Adapter for RS485 and RS232 Motor Mounting Kits Please contact your local ABB supplier for more information about these motor mounting kits PC Tools DriveWindow Light PC tool ...

Page 32: ...22 ACS 160 User s Manual ...

Page 33: ...C press and hold the MENU and ENTER buttons down simultaneously until first Loc is displayed ENTER MENU LOC REM LOC 0 0 FWD Hz OUTPUT REM 0 0 OUTPUT Hz FWD Motor 3 Cl F IP55 IEC34 M2AA 080A 3GAA 082 001 ASA ABB Motors V Hz r min kW A Cos ϕ ϕ ϕ ϕ 380 420 Y 50 1420 0 55 1 5 0 74 220 240 D 50 1420 0 55 2 6 0 74 440 480 Y 60 1700 0 65 1 5 0 73 9612100409 The following parameters must be set using the ...

Page 34: ...al parameters 4 Press UP DOWN arrows to move between parameters select the parameter to be changed for example 9905 5 Press and hold ENTER until SET is displayed 6 Use UP DOWN arrows to alter the value 7 Store the modified value by pressing ENTER 8 Press MENU twice to return to OUTPUT display Repeat the above steps for the other parameters After entering the required motor data it would be a good ...

Page 35: ...xKx 3 R S U V type units The motor is now ready to run Press START STOP button to start the motor To set the output frequency in local control press ENTER Pressing the UP DOWN buttons changes the output immediately Press ENTER to return to OUTPUT display To stop the drive press START STOP button Check that the motor is running in the correct direction To change the rotation direction of the motor ...

Page 36: ...M is displayed To start the drive activate digital input DI 1 Factory macro 0 As default digital input DI 2 is deactivated and the rotation direction is forward To reverse the rotation direction activate DI 2 Output frequency is controlled by analogue input AI 1 For further information on I O settings refer to the section on Application Macros REM 0 0 OUTPUT Hz FWD To stop the drive deactivate dig...

Page 37: ... command through digital input DI5 Parameter 1002 EXT2 COMMANDS value must be set to 6 DI5 Parameter 1102 EXT1 EXT2 SEL is used to define how the drive is switched between control locations EXT1 and EXT2 As an example by setting parameter 1102 to value 3 DI3 causes the drive to be in EXT1 when DI3 is deactivated and in EXT2 when DI3 is activated In the same way it is possible to define sources for...

Page 38: ...onverter at any time EXT2 EXT1 ENTER MEN U LOC REM mA Vs SET OUTPUTPAR MENUFWDREV o Crpm REM LOC kHz L O C R E M Start Stop Direction Keypad Reference 1 REF1 Hz or Keypad Reference 2 REF2 Start Stop Direction External Reference 1 Hz Start Stop Direction External Reference 2 ENTER MENU LOC REM mAVs SET OUTPUTPAR MENU FWDREV o Crpm REM LOC kHz FAULT LOC REM Control modes Active fault indicator Displ...

Page 39: ...he shaft direction by pressing the REVERSE button parameter 1003 must be set to REQUEST Switch back to remote control REM by pressing and holding the MENU and ENTER buttons down simultaneously until rE is displayed Shaft Direction Output Display When the control panel is powered up the panel displays the actual output frequency Whenever the MENU button is pressed and held the control panel resumes...

Page 40: ...ENTER until SET is displayed Note SET blinks if the parameter value is altered SET is not displayed if the value cannot be altered Note To view the parameter default value press the UP DOWN buttons simultaneously Menu Functions Scroll the Parameter groups for the desired menu function Press and hold ENTER until the display blinks to start the function Select between basic and full menu OUTPUT disp...

Page 41: ...larms 1 7 arise from button operation The alarm and fault messages disappear when MENU ENTER or the arrow buttons of control panel are pressed The message will reappear after a few seconds if the keypad is not touched and alarm or fault is still active Refer to Diagnostics section for complete list of alarms and faults Resetting the Drive from the Control Panel To reset a fault press the START STO...

Page 42: ...32 ACS 160 User s Manual ...

Page 43: ...except the group 99 Start up Data parameters the parameter lock 1602 and groups 51 52 serial communication parameters Default values of certain parameters depend on the selected macro These are listed with the description of each macro Default values for other parameters are given in ACS 160 Complete Parameter List Connection Examples In the following connection examples please note All the digita...

Page 44: ...NDS 2 DI1 2 1201 CONST SPEED SEL 3 DI3 1002 EXT 2 COMMANDS 0 NOT SEL 1402 RELAY OUTPUT 2 2 RUN 1003 DIRECTION 3 REQUEST 1601 RUN ENABLE 0 NOT SEL 1102 EXT1 EXT2 SEL 6 EXT1 1604 FAULT RESET SEL 6 START STOP 1103 EXT REF1 SELECT 1 AI1 2105 PREMAGN SEL 0 NOT SEL 1106 EXT REF2 SELECT 0 KEYPAD 2201 ACC DEC 1 2 SEL 5 DI5 External Reference 1 0 10 V 0 50 Hz Reference voltage 10 VDC Not used Output freque...

Page 45: ...XT 1 COMMANDS 4 DI1P 2P 3 1201 CONST SPEED SEL 0 NOT SEL 1002 EXT 2 COMMANDS 0 NOT SEL 1402 RELAY OUTPUT 2 2 RUN 1003 DIRECTION 3 REQUEST 1601 RUN ENABLE 0 NOT SEL 1102 EXT1 EXT2 SEL 6 EXT1 1604 FAULT RESET SEL 6 START STOP 1103 EXT REF1 SELECT 1 AI1 2105 PREMAGN SEL 0 NOT SEL 1106 EXT REF2 SELECT 0 KEYPAD 2201 ACC DEC 1 2 SEL 5 DI5 0 10 V 0 4 10mA AI1 AI2 NO NO External Reference 1 0 10 V 0 50 Hz...

Page 46: ...I1 2 1201 CONST SPEED SEL 7 DI3 4 1002 EXT 2 COMMANDS 0 NOT SEL 1402 RELAY OUTPUT 2 2 RUN 1003 DIRECTION 3 REQUEST 1601 RUN ENABLE 0 NOT SEL 1102 EXT1 EXT2 SEL 6 EXT1 1604 FAULT RESET SEL 0 KEYPAD 1103 EXT REF1 SELECT 1 AI1 2105 PREMAGN SEL 0 NOT SEL 1106 EXT REF2 SELECT 0 KEYPAD 2201 ACC DEC 1 2 SEL 5 DI5 AI1 AI2 0 10 V 0 4 20 mA NO NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 SCR AI1 AGND ...

Page 47: ... 1 1 Constant speed 3 1204 1001 EXT 1 COMMANDS 4 DI1P 2P 3 1201 CONST SPEED SEL 8 DI4 5 1002 EXT 2 COMMANDS 0 NOT SEL 1402 RELAY OUTPUT 2 2 RUN 1003 DIRECTION 3 REQUEST 1601 RUN ENABLE 0 NOT SEL 1102 EXT1 EXT2 SEL 6 EXT1 1604 FAULT RESET SEL 0 KEYPAD 1103 EXT REF1 SELECT 1 AI1 2105 PREMAGN SEL 0 NOT SEL 1106 EXT REF2 SELECT 0 KEYPAD 2201 ACC DEC 1 2 SEL 0 NOT SEL AI1 AI2 0 10 V 0 4 20 mA NO NO Ext...

Page 48: ...EXT 1 COMMANDS 9 DI1F 2R 1201 CONST SPEED SEL 7 DI3 4 1002 EXT 2 COMMANDS 0 NOT SEL 1402 RELAY OUTPUT 2 2 RUN 1003 DIRECTION 3 REQUEST 1601 RUN ENABLE 0 NOT SEL 1102 EXT1 EXT2 SEL 6 EXT1 1604 FAULT RESET SEL 0 KEYPAD 1103 EXT REF1 SELECT 1 AI1 2105 PREMAGN SEL 0 NOT SEL 1106 EXT REF2 SELECT 0 KEYPAD 2201 ACC DEC 1 2 SEL 5 DI5 AI1 AI2 0 10 V 0 4 20 mA NO NO External Reference 1 0 10 V 0 50 Hz Refer...

Page 49: ...tion DI5 1001 EXT 1 COMMANDS 2 DI1 2 1201 CONST SPEED SEL 5 DI5 1002 EXT 2 COMMANDS 0 NOT SEL 1402 RELAY OUTPUT 2 2 RUN 1003 DIRECTION 3 REQUEST 1601 RUN ENABLE 0 NOT SEL 1102 EXT1 EXT2 SEL 6 EXT1 1604 FAULT RESET SEL 0 KEYPAD 1103 EXT REF1 SELECT 6 DI3U 4D 2105 PREMAGN SEL 0 NOT SEL 1106 EXT REF2 SELECT 0 KEYPAD 2201 ACC DEC 1 2 SEL 0 NOT SEL Not used Reference voltage 10 VDC Not used Output freq...

Page 50: ... 3 REQUEST 1601 RUN ENABLE 0 NOT SEL 1102 EXT1 EXT2 SEL 3 DI3 1604 FAULT RESET SEL 0 KEYPAD 1103 EXT REF1 SELECT 1 AI1 2105 PREMAGN SEL 0 NOT SEL 1106 EXT REF2 SELECT 2 AI2 2201 ACC DEC 1 2 SEL 0 NOT SEL AI1 AI2 0 10 V 0 4 20 mA NO NO mA External Reference 1 0 10 V 0 50 Hz Hand Control Reference voltage 10 VDC External reference 2 0 20 mA 0 50 Hz Auto Control Output frequency 0 20 mA 0 50 Hz 24 VD...

Page 51: ...SPEED SEL 3 DI3 1002 EXT 2 COMMANDS 6 DI5 1402 RELAY OUTPUT 2 2 RUN 1003 DIRECTION 1 FORWARD 1601 RUN ENABLE 4 DI4 1102 EXT1 EXT2 SEL 2 DI2 1604 FAULT RESET SEL 0 KEYPAD 1103 EXT REF1 SELECT 1 AI1 2105 PREMAGN SEL 0 NOT SEL 1106 EXT REF2 SELECT 1 AI1 2201 ACC DEC 1 2 SEL 0 NOT SEL AI1 AI2 0 10 V 0 4 20 mA NO NO mA PT EXT1 Manual or EXT2 PID reference 0 10 V Reference voltage 10 VDC Actual signal 0...

Page 52: ...speed 2 1203 1 1 Constant speed 3 1204 1001 EXT 1 COMMANDS 2 DI1 2 1201 CONST SPEED SEL 7 DI3 4 1002 EXT 2 COMMANDS 0 NOT SEL 1402 RELAY OUTPUT 2 2 RUN 1003 DIRECTION 3 REQUEST 1601 RUN ENABLE 0 NOT SEL 1102 EXT1 EXT2 SEL 6 EXT1 1604 FAULT RESET SEL 0 KEYPAD 1103 EXT REF1 SELECT 1 AI1 2105 PREMAGN SEL 5 DI5 1106 EXT REF2 SELECT 0 KEYPAD 2201 ACC DEC 1 2 SEL 0 NOT SEL AI1 AI2 0 10 V 0 4 20 mA NO NO...

Page 53: ...ality is valid from ACS 160 SW version 1 0 0 F Positioning default parameter values Input signals Output signals DIP switch Start stop DI1 Relay output 1 Fault Positioning Jogging select DI2 Relay output 2 Target reached Target position select DI3 Jogging reference AI1 Encoder pulses DI4 and DI5 1001 EXT 1 COMMANDS 1 DI1 1201 COST SPEED SELL 0 NOT SELL 1002 EXT 2 COMMANDS 1 DI1 1402 RELAY OUTPUT 2...

Page 54: ...ve Figure 3 Example of homing operation For separate documentation about macro positioning please contact your local ABB supplier Start Stop Start Stop Start Time Time Time Position Relay counter output 2 Open Closed Target pos Target pos 1 Target pos 2 Homing Operation Target 1 Target 2 Home position ...

Page 55: ...celeration ramp pairs 25 Critical Freq Parameter settings for setting critical freq to avoid resonance problems 26 Motor Control Parameter settings for selecting motor control features like IR compensation and low noise u f ratio 30 Fault Functions Parameter settings for configuring desired response to certain abnormal external conditions 31 Automatic Reset Parameter settings for automatically res...

Page 56: ...46 ACS 160 User s Manual ...

Page 57: ...NOM VOLT 380 400 415 440 460 480 500 V 400 V 460 V 1930 ü 9906 MOTOR NOM CURR 0 5 IN 1 5 IN 0 1 A 1 0 IN 1931 ü 9907 MOTOR NOM FREQ 0 250 Hz 1 Hz 50 Hz 60 Hz 1932 ü 9908 MOTOR NOM SPEED 0 3600 rpm 1 rpm 1440 rpm 1750 rpm 1933 ü 9909 MOTOR NOM POWER 0 1 100 kW 0 1 kW 1934 ü 9910 MOTOR COS PHI 0 50 0 99 0 01 0 83 0 83 1935 ü Group 01 OPERATING DATA 0102 SPEED 0 9999 rpm 1 rpm 2 0103 OUTPUT FREQ 0 25...

Page 58: ...03 ü ü Group 11 REFERENCE SELECT 1101 KEYPAD REF SEL 1 2 1 1 REF1 Hz 126 1102 EXT1 EXT2 SEL 1 8 1 6 127 ü ü 1103 EXT REF1 SELECT 0 13 1 1 128 ü ü 1104 EXT REF1 MIN 0 250 Hz 1 Hz 0 Hz 129 1105 EXT REF1 MAX 0 250 Hz 1 Hz 50 Hz 60 Hz 130 1106 EXT REF2 SELECT 0 13 1 0 131 ü ü 1107 EXT REF2 MIN 0 100 1 0 132 1108 EXT REF2 MAX 0 500 1 100 133 1115 REF STEP SEL 0 2 1 0 140 1117 REF STEP MODE 0 1 1 1 142 ...

Page 59: ...ON DELAY 0 3600 s 0 1 s 1 s 0 s 205 1406 RO 2 OFF DELAY 0 3600 s 0 1 s 1 s 0 s 206 Group 15 ANALOGUE OUTPUT 1501 AO CONTENT 102 137 1 103 226 1502 AO CONTENT MIN 0 0 999 9 0 1 0 0 Hz 227 1503 AO CONTENT MAX 0 0 999 9 0 1 50 0 Hz 60 0 Hz 228 1504 MINIMUM AO 0 0 20 0 mA 0 1 mA 0 mA 229 1505 MAXIMUM AO 0 0 20 0 mA 0 1 mA 20 0 mA 230 1506 FILTER AO 0 10 s 0 1 s 0 1 s 231 Group 16 SYSTEM CONTROLS 1601 ...

Page 60: ...Q SEL 0 1 1 0 OFF 476 2502 CRIT FREQ 1 LO 0 250 Hz 1 Hz 0 Hz 477 2503 CRIT FREQ 1 HI 0 250 Hz 1 Hz 0 Hz 478 2504 CRIT FREQ 2 LO 0 250 Hz 1 Hz 0 Hz 479 2505 CRIT FREQ 2 HI 0 250 Hz 1 Hz 0 Hz 480 Group 26 MOTOR CONTROL 2603 IR COMPENSATION 0 60 V 1 V 10 V 503 2604 IR COMP RANGE 0 250 Hz 1 Hz 50 Hz 60 Hz 504 2605 LOW NOISE 0 1 1 0 OFF 505 ü 2606 U f RATIO 1 2 1 1 LINEAR 506 ü 2607 SLIP COMP RATIO 0 2...

Page 61: ...OVERVOLTAGE 0 1 1 0 DISABLE 630 3106 AR UNDERVOLTAGE 0 1 1 0 DISABLE 631 3107 AR AI MIN 0 1 1 0 DISABLE 632 Group 32 SUPERVISION 3201 SUPERV 1 PARAM 102 137 1 103 651 3202 SUPERV 1 LIM LO 0 652 3203 SUPERV 1 LIM HI 0 653 3204 SUPERV 2 PARAM 102 137 1 103 654 3205 SUPERV 2 LIM LO 0 655 3206 SUPERV 2 LIM HI 0 656 Group 33 INFORMATION 3301 SW VERSION 0 0 0 0 f f f f 676 3302 TEST DATE yy ww 677 Group...

Page 62: ... 866 4017 WAKE UP DELAY 0 60 s 0 01 s 0 50 s 867 4018 SLEEP SELECTION 0 5 1 0 INTERNAL 868 ü 4019 SET POINT SEL 1 2 1 2 EXTERNAL 869 4020 INTERNAL SETPNT 0 0 100 0 0 1 40 870 Group 41 PID CONTROL 2 4101 PID GAIN 0 1 100 0 1 1 0 876 4102 PID INTEG TIME 0 0 1 600 s 0 1 s 60 s 877 4103 PID DERIV TIME 0 60 s 0 1s 0 s 878 4104 PID DERIV FILTER 0 10 s 0 1 s 1 s 879 4105 ERROR VALUE INV 0 1 1 0 NO 880 41...

Page 63: ...EN DLY 0 2 5 s 0 01 s 0 20 s 1087 5403 MBRK FREQ LVL 1 25 Hz 0 1 Hz 2 Hz 1089 Group 82 POSITIONING 8201 ENC PULSE NUM 1 8191 1 1024 1591 8202 ENC ERROR 0 1 1 0 NOT SEL 1592 8203 ENC DELAY 0 1 60 s 0 1 s 5 s 1593 8204 ENC SCALING 1 1 1 0 1594 8206 POS TABLE SEL 1 7 1 5 DI3 1596 8207 TARGET1 LO 0 65535 1 0 1597 8208 TARGET1 HI 16000 16000 1 0 1598 8209 TARGET2 LO 0 65535 1 0 1599 8210 TARGET2 HI 160...

Page 64: ... the type of the frequency converter at 4 kHz switching frequency 8225 HOME POS LO 0 65535 1 0 1615 8226 HOME POS HI 16000 16000 1 0 1616 8227 POS ACT LO 0 65535 1 1617 8228 POS ACT HI 32768 32767 1 1618 8229 DELTA DISTANCE 0 200 1 2 1619 Code Name Range Resolution Default US Default Profibus par num User S M ...

Page 65: ...upplied to motor by ACS 160 MOTOR NOM FREQ sets the frequency at which output voltage is equal to the MOTOR NOM VOLT The ACS 160 cannot supply the motor with a voltage greater than the mains voltage See Figure 4 9906 MOTOR NOM CURR Nominal motor current from rating plate The allowed range is 0 5 IN 1 5 IN Where IN is the nominal current of the ACS 160 9907 MOTOR NOM FREQ Nominal motor frequency fr...

Page 66: ...pplied to the motor 0110 ACS TEMP Displays the temperature of the ACS 160 heatsink in Centigrade 0111 EXTERNAL REF 1 The value of external reference 1 in Hz 0112 EXTERNAL REF 2 The value of external reference 2 in 0113 CTRL LOCATION Displays the active control location Alternatives are 0 LOCAL 1 EXT1 2 EXT2 See chapters Local and Remote Control and Appendix A for description of different control l...

Page 67: ...UP and DOWN buttons simultaneously when in parameter set mode 0129 PREVIOUS FAULT Previous recorded fault See Diagnostics Can be cleared with the control panel by pressing UP and DOWN buttons simultaneously when in parameter set mode 0130 OLDEST FAULT Oldest recorded fault See Diagnostics Can be cleared with the control panel by pressing UP and DOWN buttons simultaneously when in parameter set mod...

Page 68: ...ivated Reverse To control Direction value of parameter 1003 DIRECTION should be REQUEST 5 DI1P 2P 3P Start Forward Start Reverse and Stop Start and Direction commands are given simultaneously with two separate momentary push buttons the P stands for pulse The Stop push button is normally closed and connected to digital input DI3 The Start Forward and Start Reverse push buttons are normally open an...

Page 69: ...external control location 2 EXT2 Refer to parameter 1001 EXT1 COMMANDS above 1003 DIRECTION 1 FORWARD 2 REVERSE 3 REQUEST Rotation direction lock This parameter allows you to fix the direction of rotation of the motor to forward or reverse If you select 3 REQUEST the direction is set according to the given direction command ...

Page 70: ... selecting the external control location or fixes it to EXT1 or EXT2 The external control location of both Start Stop Direction commands and reference is determined by this parameter 1 5 DI DI5 External control location 1 or 2 is selected according to the state of the selected digital input DI1 DI5 where deactivated EXT1 and activated EXT2 6 EXT1 External control location 1 EXT1 is selected The co...

Page 71: ...D R Speed reference is given through digital inputs as motor potentiometer control Digital input DI3 increases the speed the U stands for up and digital input DI4 decreases the speed the D stands for down R indicates that the reference will be reset to zero when a Stop command is given The rate of change of the reference signal is controlled by parameter 2204 ACCELER TIME 2 6 DI3U 4D Same as above...

Page 72: ...cro is selected this parameter sets the maximum process reference If any other macro than PID Control is selected this parameter sets the maximum frequency reference This value is given as percentage of maximum frequency 1115 REF STEP SEL Frequency reference modification selection 0 NOT SEL Reference modification is not used 1 DI3U4D Reference correction up is given to frequency reference when dig...

Page 73: ...UM The range of the analogue input signal is set by parameters 1301 and 1302 or parameters 1304 and 1305 depending on the analogue input used EXT REF Analogue input signal EXT REF MAX EXT REF MIN AI min AI max EXT REF Analogue input signal EXT REF MIN EXT REF MAX AI min AI max ...

Page 74: ...ed with two digital inputs Constant Speed selection with digital inputs DI1 2 Table 1 Constant Speed selection with digital inputs DI1 2 0 DI deactivated 1 DI activated 7 DI3 4 Three Constant Speeds 1 3 are selected with two digital inputs as in DI1 2 8 DI4 5 Three Constant Speeds 1 3 are selected with two digital inputs as in DI1 2 9 DI1 2 3 Seven Constant Speeds 1 7 are selected with three digit...

Page 75: ...ter 1105 EXT REF1 MAX or 1108 EXT REF2 MAX See Figure 6 1303 FILTER AI1 Filter time constant for analogue input AI1 As the analogue input value changes 63 of the change takes place within the time specified by this parameter Note Even if you select 0 s for the filter time constant the signal is still filtered with a time constant of 25 ms due to the signal interface hardware This cannot be changed...

Page 76: ...2 See Group 32 Supervision 9 SUPRV2 OVER Relay energised when second supervised parameter 3204 exceeds the limit 3206 See Group 32 Supervision 10 SUPRV2 UNDER Relay energised when second supervised parameter 3204 drops below the limit 3205 See Group 32 Supervision 11 AT SET POINT Relay energised when output frequency is equal to reference frequency 12 FAULT RST Relay energised when the ACS 160 is ...

Page 77: ...e receives start command even if Run Enable signal is not present Relay is de energised when stop command is received or fault occurs 32 MEC BR CNTRL Relay is used to control electromechanical brake Refer to Group 54 Braking for more information 33 BCH FAULT Relay is de energised if brake resistor is overloaded Refer to brake resistor instructions for more information 34 AT TARGET Target positioni...

Page 78: ...2 output current is inversely proportional to the value of the observed parameter Figure 9 Analogue output scaling Code Description 1501 AO CONTENT Content for analogue output Number of any parameter of the Operating Data group Group 01 1502 AO CONTENT MIN Analogue output content minimum Display depends on parameter 1501 1503 AO CONTENT MAX Analogue output content maximum Display depends on parame...

Page 79: ...lection 1604 FAULT RESET SEL Fault reset source Note Fault reset is always possible with control panel Note Option 6 START STOP should not be selected when start stop and direction commands are given through serial communication 0 KEYPAD Fault reset is executed from the control panel keypad 1 5 DI1 DI5 Fault reset is executed from a digital input Reset is activated by deactivating the input 6 STAR...

Page 80: ...er to 0 if braking resistor is not connected 0 DISABLE 1 ENABLE 2006 UNDERVOLT CTRL DC undervoltage controller enable If the DC bus voltage drops due to loss of input power the undervoltage controller will decrease the motor speed in order to keep the DC bus voltage above the lower limit By decreasing the output frequency the inertia of the load will cause regeneration back into the ACS 160 thus k...

Page 81: ...equency exceeds 20 Hz or when output frequency is equal to reference See also parameter 2103 TORQ BOOST CURR 4 FLY BOOST Activates both the flying start and torque boost Note If torque boost is used the switching frequency is always 4 kHz In this case parameter 2605 LOW NOISE is ignored 2102 STOP FUNCTION Conditions during motor deceleration 1 COAST Motor coasts to stop 2 RAMP Ramp deceleration as...

Page 82: ...ote to local takes place or when switching from EXT1 to EXT2 takes place or when switching from EXT2 to EXT1 takes place 0 OFF Start inhibit control disabled Drive will start after fault is reset Run Enable is activated or mode is changed while there is a pending start command 1 ON Start inhibit control enabled Drive will not start after fault is reset Run Enable is activated or mode is changed In...

Page 83: ...tion is done through a digital input DI1 to DI5 Digital input deactivated Ramp pair 1 ACCELER TIME 1 DECELER TIME 1 is used Digital input activated Ramp pair 2 ACCELER TIME 2 DECELER TIME 2 is used 2202 ACCELER TIME 1 Ramp 1 time from zero to maximum frequency 0 MAXIMUM FREQ 2203 DECELER TIME 1 Ramp 1 time from maximum frequency to zero MAXIMUM FREQ 0 2204 ACCELER TIME 2 Ramp 2 time from zero to m...

Page 84: ...LO 46 Hz and CRIT FREQ 2 HI 52 Hz Figure 11 Example of critical frequencies setting in a fan system with bad vibrations at frequency ranges 18 Hz to 23 Hz and 46 Hz to 52 Hz Code Description 2501 CRIT FREQ SEL Critical frequencies activation 0 OFF 1 ON 2502 CRIT FREQ 1 LO Critical frequency 1 start Note If LOW HI no critical frequency lock out will happen 2503 CRIT FREQ 1 HI Critical frequency 1 e...

Page 85: ...he low noise setting is used the maximum loadability must be derated see reference section N 2606 U f RATIO U f ratio below field weakening point 1 LINEAR 2 SQUARE Linear is preferred for constant torque applications Square for centrifugal pump and fan applications Square is more silent for most operating frequencies 2607 SLIP COMP RATIO A squirrel cage motor will slip under load The slip can be c...

Page 86: ...EED7 3 LAST SPEED A warning indication is displayed and the speed is set to the level the ACS 160 was last operating at This value is determined by the average speed over the last 10 seconds Caution If you select CONST SPEED 7 or LAST SPEED make sure that it is safe to continue operation in case analogue input signal is lost 3002 PANEL LOSS Operation in case of control panel loss fault 1 FAULT A f...

Page 87: ...g to UL requirements for NEMA class motors is desired use this rule of thumb MOTOR THERM TIME equals 35 times t6 t6 in seconds is the time that the motor can safely operate at six times its rated current given by the motor manufacturer The thermal time for a Class 10 trip curve is 350 s for a Class 20 trip curve 700 s and for a Class 30 trip curve 1050 s Figure 13 Motor thermal time 3006 MOT LOAD ...

Page 88: ...protection 3010 STALL CURRENT Current limit for stall protection Refer to Figure 15 3011 STALL FREQ HI This parameter sets the frequency value for the stall function Refer to Figure 15 3012 STALL TIME This parameter sets the time value for the stall function 3013 UNDERLOAD FUNCTION Removal of motor load may indicate a process malfunction The protection is activated if The motor torque drops below ...

Page 89: ...vision See parameter 3001 AI MIN FUNCTION 3024 MOT THERM MODE 2 USER MODE In this mode the user can define the operation of thermal protection by setting parameters 3005 MOTOR THERM TIME 3006 MOT LOAD CURVE 3007 ZERO SPEED LOAD and 3008 BREAK POINT 3 THERMISTOR Motor thermal protection is activated with an I O signal based on motor thermistor This mode requires a motor thermistor or break contact ...

Page 90: ...80 ACS 160 User s Manual Figure 17 Underload curve types TM nominal torque of the motor ƒN nominal frequency of the motor 100 80 60 40 20 0 2 4 ƒN 3 2 1 5 4 TM 70 50 30 ƒN ...

Page 91: ...cted by parameter 1604 FAULT RESET SEL 3102 TRIAL TIME The time within which a limited number of fault autoresets is allowed The allowed number of faults per this time period is given with parameter 3101 NR OF TRIALS 3103 DELAY TIME This parameter sets the time that the ACS 160 will wait after a fault occurs before attempting to reset If set to zero the ACS 160 will reset immediately 3104 AR OVERC...

Page 92: ...r of the Operating Data group Group 01 3202 SUPERV 1 LIM LO First supervision limit low Display of this parameter depends on selected supervised parameter 3201 3203 SUPERV 1 LIM HI First supervision limit high Display of this parameter depends on selected supervised parameter 3201 3204 SUPERV 2 PARAM Second supervised parameter number of the Operating Data group Group 01 3205 SUPERV 2 LIM LO Secon...

Page 93: ...ed 0 A B A Parameter 1401 RELAY OUTPUT 1 1402 RELAY OUTPUT 2 value is SUPRV2 OVER B Parameter 1401 RELAY OUTPUT 1 1402 RELAY OUTPUT 2 value is SUPRV2 UNDER OVER or SUPRV1 UNDER or SUPRV1 Note Case LOW HIGH represents a normal hysteresis Case A Is for monitoring when if the supervised signal exceeds a given limit Case B Is for monitoring when if the supervised signal falls below a given limit ...

Page 94: ...1 RELAY OUTPUT 1 1402 RELAY OUTPUT 2 value is SUPRV1 UNDER or SUPRV2 UNDER Note Case LOW HIGH represents a special hysteresis with two separate supervision limits Depending on whether the supervised signal has gone below value HIGH 3203 or above value LOW 3202 determines which limit is being used Initially HIGH is used until the signal goes above value LOW After this the limit used is LOW until th...

Page 95: ...ACS 160 User s Manual 85 Group 33 Information Code Description 3301 SW VERSION Software version 3302 TEST DATE Displays the test date of the ACS 160 yy ww ...

Page 96: ...cted with parameter 3402 P VAR 1 SEL In this case the chosen variable 0103 OUTPUT FREQ is displayed with 0 1 Hz resolution Therefore 3405 1 must be selected See Figure 21 Code Description 3402 P VAR 1 SEL Selection of process variable 1 Number of any parameters of the group 1 OPERATING DATA excluding parameters 0134 PROCESS VAR 1 and 0135 PROCESS VAR 2 3403 P VAR 1 MULTIP Process variable 1 multip...

Page 97: ...e output of the PID controller falls below preset limit Regulation is resumed when the process actual value falls below preset limit Alternatively sleep function can be activated and deactivated through a digital input Figure 31 Appendix A shows the connections of internal signals when the PID Control macro is selected Code Description 4001 PID GAIN This parameter defines the gain of the PID Contr...

Page 98: ...decrease in speed set ERROR VALUE INV to 1 YES 0 NO 1 YES 4006 ACTUAL VAL SEL PID controller feedback actual signal selection Feedback signal can be a combination of two actual values ACT1 and ACT2 Source for actual value 1 is selected by parameter 4007 and source for actual value 2 is selected by parameter 4008 1 ACT1 Actual value 1 is used as the feedback signal 2 ACT1 ACT2 Difference of actual ...

Page 99: ...um and maximum settings 4010 ACT1 MAXIMUM Maximum value for actual value 1 ACT1 Refer to Figure 22 and to Group 13 parameters for analogue input minimum and maximum settings 4011 ACT2 MINIMUM Minimum value for actual value 2 ACT2 Refer to parameter 4009 4012 ACT2 MAXIMUM Maximum value for actual value 2 ACT2 Refer to parameter 4010 Figure 22 Actual value scaling The range of the analogue input sig...

Page 100: ...nd Figure 26 Inverted error value Applied wake up level is according to the following formula Limit parameter 1108 parameter 4015 parameter 1108 setpoint parameter 1108 parameter 1107 When the actual value is higher than or equal to this value the sleep function is deactivated See Figure 25 and Figure 27 4016 PID PARAM SET PID parameter set selection When set 1 is selected parameters 4001 4012 and...

Page 101: ...must be in remote mode REM is shown on control panel display Process reference to PID controller can also be given from the control panel in local mode LOC is shown on control panel display if the panel reference is given as percentage i e value of parameter 1101 KEYPAD REF SEL 2 REF2 4020 INTERNAL SETPNT Sets a constant process reference for the PID controller PID controller follows this referenc...

Page 102: ...igure 25 Example of how applied wake up level floats with the set point here parameter 4015 WAKE UP LEVEL equals to 60 PID control inverted case NON INVERTED ERROR VALUE WAKE UP LEVEL 1108 EXT REF2 MAX SETPOINT 4015 APPLIED WAKE UP LEVEL 1107 EXT REF2 MIN 100 75 0 INVERTED ERROR VALUE 1108 EXT REF2 MAX APPLIED WAKE UP LEVEL SETPOINT 1107 EXT REF 2 MIN 4015 WAKE UP LEVEL 0 60 100 ...

Page 103: ... up level operation with non inverted error value Figure 27 Wake up level operation with inverted error value APPLIED WAKE UP LEVEL TIME ACT VALUE TIME EXPIRES SLEEP DEACTIVATED APPLIED WAKE UP LEVEL TIME EXPIRES ACT VALUE SLEEP DEACTIVATED ...

Page 104: ...D Control 2 Parameters of this group belong to PID parameter set 2 The operation of parameters 4101 4112 4119 4120 is analogous with set 1 parameters 4001 4012 4019 4020 PID parameter set 2 can be selected by parameter 4016 PID PARAM SET ...

Page 105: ... be used to detect communication loss between the drive and the fieldbus communication module Code Description 5101 FIELDBUSPAR 1 Parameter 1 of the fieldbus adapter module Value reflects the type of adapter connected Reserved 5102 5115 FIELDBUSPAR 2 FIELDBUSPAR 15 Refer to communication module documentation for more information on these parameters Table 4 List of module types Value Module type 0 ...

Page 106: ...unication to control panel or fieldbus adapter not to operate if they are connected after the drive is powered up It is however always possible to ensure that communication starts operating simply by turning the power off from the drive ensuring that the control panel or desired fieldbus adapter is connected and then turning the power on again Code Description 5201 STATION NUMBER Sets the slave nu...

Page 107: ...sage exceeding 32 bytes is received this diagnostic counter increases by one every time a character which cannot be placed in the buffer is received 5209 FRAME ERRORS This diagnostic counter increases by one every time when a character with a framing error is received from the bus Communication speed settings of the devices connected in the bus differ Ambient noise levels may be too high 5210 PARI...

Page 108: ...igure 28 Note Observe the relay output ratings as given in Reference Section K When necessary use an additional contactor to supply the brake coil Code Description 5401 MBRK OPEN DLY Release delay for external brake This delay specifies the time which passes from the brake open command to the moment when the brake is mechanically open Note Value of this parameter should be slightly longer than the...

Page 109: ...al brake control Note Described functionality is valid from ACS 160 SW version 1 0 0 F Start frequency internal parameter Brake Released open Brake On closed brake delay 5403 MBRK FREQ LVL 5401 MBRK OPEN DLY Internal delay Start Stop Fout Relay output Mechanical brake ...

Page 110: ... 8229 DELTA DISTANCE are used to optimise the operation when approaching the target position Parameter 8216 HOMING MODE tells how the system should find its initial position when power is turned on In the simplest systems homing is not needed There are two position reference sets Both include target position and separate speed profiles The position reference selection mechanism is configured using...

Page 111: ...and output frequency is over 0 Hz no encoder pulses are detected for the time defined with parameter 8203 ENC DELAY 8203 ENC DELAY The delay before the encoder fault is given See parameter 8202 ENC ERROR 8204 ENC SCALING Sets the counting direction for the position counter 0 and positive values DIRECTION 1 Negative values DIRECTION 2 Example If motor is rotating in forward direction and position c...

Page 112: ... allowed for parameter 1106 Parameter1201 CONST SPEED SEL must be set to 0 NOT SEL Parameter 2201 ACC DEC 1 2 SELECT must be set to 0 NOT SEL Frequency reference acceleration and deceleration times can be set only when the drive is stopped Code Description Reference Set 1 Reference Set 2 Target position low part TARGET 1 LO 8207 TARGET 2 LO 8209 Target position high part TARGET 1 HI 8208 TARGET 2 ...

Page 113: ...ABS MOVE 1 Selected target position is absolute Position counter is not reset when start command is given This mode is typically used when the load is moved between two positions 6 ABS MOVE CC1 Basic operation as in mode 5 Cyclic correction added Positioning counter is set to the value of home position parameters 8225 HOME POS LO and 8226 HOME POS HI when digital input 3 DI3 state changes from ina...

Page 114: ...input 2 DI2 is used to give auxiliary positioning start stop commands This command does not start or stop the ACS 160 modulation During homing this command acts only as start enable 2 STOP 0 HZ Positioning frequency reference is set to 0 Hz when positioning target window has been reached 3 STOP MODUL Modulation is stopped when positioning target window has been reached 4 EXT FREQ Enables external ...

Page 115: ...POS ACT HI Position actual value refer to example on page 100 Displays the actual position read only 8229 DELTA DISTANCE Turning parameter Use this together with parameters 8218 SLOPE GAIN 1 and 8220 SPEED GAIN1 If the position difference between two consecutive 4 ms time instances is smaller than this parameter value the positioning speed is increased with the amount of parameter 8820 SPEED GAIN1...

Page 116: ...106 ACS 160 User s Manual ...

Page 117: ... fault memories can be cleared from the control panel by pressing UP and DOWN buttons simultaneously in parameter set mode or through serial communication mode by writing 0 into them Fault Resetting Faults can be reset either from the control panel by pressing START STOP button by digital input Parameter 1604 or serial communication or switching the supply voltage off for a while When the fault ha...

Page 118: ...ECTION LOCK Rotation direction if fixed by parameter 1003 DIRECTION 14 SERIAL COMM LOSS Serial communication through Standard Modbus Channel is lost Check connections between external control system and the ACS 160 Refer to parameters 5204 COMM FAULT TIME and 5205 COMM FAULT FUNC 15 MODBUS EXCEPTION Exception response is sent through Standard Modbus channel The bus master may be sending queries wh...

Page 119: ...utput current exceeds the ratings given in Reference Section P 27 AUTOMATIC RESET ACS 160 is about to perform automatic fault reset operation As a result the drive may start after the reset operation Refer to parameter group 31 AUTOMATIC RESET 28 PID SLEEP PID sleep function is active The drive may accelerate when PID sleep function is deactivated Refer to parameters 4018 SLEEP SELECTION 4013 PID ...

Page 120: ...2 1306 See also parameter 3001 AI MIN FUNCTION 9 MOTOR OVERTEMP Motor overtemperature condition as estimated by the ACS 160 Refer to parameters 3004 3008 10 PANEL LOSS Panel communication loss Control panel is disconnected when the drive is receiving start stop and direction commands from the panel Drive is in local control mode LOC is shown in the control panel display or Drive is in remote contr...

Page 121: ...Reserved 19 Reserved 20 AI OUT OF RANGE Analogue input out of range Check AI level 21 29 HARDWARE ERROR Hardware error Contact supplier 30 BR RES OVERLOAD Brake resistor is overloaded Refer to parameter 2005 OVERVOLT CTRL 31 ENCODER FAULT Positioning macro is used but the drive is not receiving pulses Check the encoder and its connections Full display blinking Serial link failure Bad connection be...

Page 122: ...112 ACS 160 User s Manual ...

Page 123: ... the values of the parameters are set to their macro dependent values Figure 30 and Figure 31 show how drive s internal signals are affected when various macros are selected Figure 29 Selecting control location and control source EXT REF2 EXT REF1 SELECT 1103 SELECT 1106 EXT1 EXT2 SELECT 1102 CONST SP SELECT 1201 KEYPAD REF SEL 1101 EXT1 COMMANDS 1001 EXT2 COMMANDS 1002 DIRECTION 1003 RUN ENABLE 1...

Page 124: ... SELECT 1201 AI1 EXT1 EXT2 KEYPAD AI1 2 DI1 5 Remote KEYPAD Local Remote Local DI3 4 Const speeds Min freq Max freq Crit sp Acc Dec KEYPAD REF SEL 1101 Digital inputs DI1 DI5 Keypad Ref Loc Rem REF2 REF1 Hz Start Stop Direction NOT SEL DI1 DI5 KEYPAD NOT SEL DI1 DI5 KEYPAD EXT1 EXT2 Local Remote REQUEST FORWARD REVERSE Start Stop Direction Enabled DI1 DI5 RUN ENABLE DIRECTION EXT2 COMMANDS 1002 EX...

Page 125: ...cal Remote Local Const speeds Min freq Max freq Crit sp Acc Dec KEYPAD REF SEL 1101 Digital inputs DI1 DI5 Keypad Ref Loc Rem REF2 REF1 Hz Start Stop Direction NOT SEL DI1 KEYPAD NOT SEL KEYPAD EXT1 EXT2 Local Remote REQUEST FORWARD REVERSE Start Stop Direction RUN ENABLE DIRECTION EXT2 COMMANDS 1002 EXT1 COMMANDS 1001 DI2 DI3 1003 1601 AI1 AI2 AI1 AI2 ACT2 ACT1 ACTUAL VAL SEL 4006 ACTUAL1 INPUT S...

Page 126: ...116 ACS 160 User s Manual ...

Page 127: ...57 221 171 3 9 4K1 3 A R2 99 112 157 261 171 4 6 1K1 3 B 2K7 3 B R1 135 149 157 221 171 5 5 4K1 3 B R2 135 149 157 261 171 6 3 Converter type ACS 163 Frame Size A in B in C in D in E in Weight lb 1K1 3 R 2K1 3 R R1 3 9 4 4 6 2 8 7 6 7 8 6 4K1 3 R R2 3 9 4 4 6 2 10 3 6 7 10 14 1K1 3 S 2K1 3 S R1 5 3 5 9 6 2 8 7 6 7 12 13 4K1 3 S R2 5 3 5 9 6 2 10 3 6 7 13 89 ...

Page 128: ...1 3 E 2K7 3 E R1 317 149 303 98 290 171 157 171 6 7 4K1 3 E R2 357 149 343 98 330 171 157 171 7 5 Converter type ACS 163 Frame size A in B in C in D in E in F in G in H in Weight lb 1K1 3 U 2K1 3 U R1 12 5 5 87 11 93 3 86 11 4 5 28 6 18 6 73 11 24 4K1 3 U R2 14 1 5 87 13 5 3 86 13 0 5 28 6 18 6 73 12 79 1K1 3 V 2K1 3 V R1 12 5 5 87 11 93 3 86 11 4 6 73 6 18 6 73 14 77 4K1 3 V R2 14 1 5 87 13 5 3 8...

Page 129: ...ution are met For turther information refer to the following pages of this appendix Product standard EN 61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods defines First Environment as environment that includes domestic premises It also includes establishments directly connected without intermediate transformers to a low voltage power...

Page 130: ...lding is not necessary Dimension the cables and fuses in accordance with the input current Always pay attention to local legislation when sizing the cables and fuses Motor Cable wall mounting The motor cable must be a symmetrical three conductor cable with a concentric PE conductor or a four conductor cable with a concentric shield however a symmetrical constructed PE conductor is always recommend...

Page 131: ...r end the motor cable screen must be earthed 360 degrees with an EMC cable gland e g ZEMREX SCG Screened cable glands or the screen wires must be twisted together into a bundle not longer than five times its width and connected to the PE terminal of the motor Symmetrical shielded cable three phase conductors and a concentric or otherwise symmetrically constructed PE conductor and a shield Recommen...

Page 132: ...A double shielded twisted pair cable on the left and a single shielded twisted multipair cable on the right The analogue and digital input signals should be run in separate screened cables Relay controlled signals providing their voltage does not exceed 48 V can be run in the same cables as digital input signals It is recommended that the relay controlled signals be run as twisted pairs Never mix ...

Page 133: ...le 11 Maximum cable lengths m ft to comply with EN 61800 3 1st Environment Wall mounting with EMC filter Input voltage Switching frequency 2nd Environment Restricted Distribution Unrestricted Distribution 400 V 480 V 400 V 480 V Type 4 kHz m ft 8 kHz m ft 4 kHz m ft 8 kHz m ft 4 kHz m ft 8 kHz m tf 4 kHz m ft 8 kHz m ft ACS 163 1K1 3 E V 40 131 20 66 20 66 10 33 40 131 20 66 20 66 10 33 ACS 163 1K...

Page 134: ... when mounted on the top of the motor For EMC information concerning ACS 160 types 163 xKx 3 A R please contact your local ABB supplier First Environment ACS 160 types ACS 163 xKx 3 B S comply with the requirements of EN 61800 3 First Environment Unrestricted and Restricted Distribution with switching frequency of 4 kHz or 8 kHz when mounted on the top of the motor Wall mounting without EMC filter...

Page 135: ...and ACS163 1K6 3 B S E V Industrial Networks If ACS 160 is used in an industrial installation for which the EN 61000 3 2 is not relevant a reasonable economical approach which considers the total installation shall be used Typically a single low power equipment like ACS 160 does not cause a significant voltage distortion to network However the user shall be aware of the values of the harmonics cur...

Page 136: ...126 ACS 160 User s Manual ...

Page 137: ......

Page 138: ...58 10 2211 Telefax 358 10 222 2681 ABB Inc Drives Power Electronics 16250 W Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 800 243 4384 Telefax 262 780 5135 3BFE 64364120 REV C EN Effective 17 5 2002 2002 ABB Oy Subject to change without prior notice ...

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