ABB ACQ550-CC-011A-6 User Manual Download

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ACQ550-CC Packaged Drive with Bypass

ACQ550 Drive Manuals

GENERAL MANUALS

ACQ550-U1 Drives User's Manual (1…550 HP)

• Safety

• Installation

• Start-Up

• Embedded Fieldbus

• Fieldbus Adapter

• Diagnostics

• Maintenance

• Technical Data

ACQ550-PC/PD Drive with Disconnect

Supplement to ACQ550-U1 User’s Manual

• Safety

• Installation

• Start-Up

• Technical Data

ACQ550-CC Packaged Drive with Bypass

Supplement for ACQ550-U1 User’s Manual

• Safety

• Installation

• Start-Up

• Maintenance

• Technical Data

Summary of Contents for ACQ550-CC-011A-6

Page 1: ...User s Manual ACQ550 CC Packaged Drive with Bypass Supplement for ACQ550 U1 Drives User s Manual ...

Page 2: ...dded Fieldbus Fieldbus Adapter Diagnostics Maintenance Technical Data ACQ550 PC PD Drive with Disconnect Supplement to ACQ550 U1 User s Manual Safety Installation Start Up Technical Data ACQ550 CC Packaged Drive with Bypass Supplement for ACQ550 U1 User s Manual Safety Installation Start Up Maintenance Technical Data 2007 ABB Inc All Rights Reserved ...

Page 3: ...external sources on the terminals of the relay outputs WARNING When the control terminals of two or more drive units are connected in parallel the auxiliary voltage for these control connections must be taken from a single source which can either be one of the units or an external supply WARNING The ACQ550 will start up automatically after an input voltage interruption if the external run command ...

Page 4: ...tion you about conditions which can result in serious injury or death and or damage to the equipment They also tell you how to avoid the danger The warning symbols are used as follows Dangerous voltage warning warns of high voltage which can cause physical injury and or damage to the equipment General warning warns about conditions other than those caused by electricity which can result in physica...

Page 5: ...ns 4 Installation Flow Chart 6 Preparing for Installation 7 Preparing for Installation 8 Installing the Drive 9 Installing the Wiring 10 Maintenance Maintenance Interval 17 Technical Data Ratings 18 Input Power Connections 18 Power Connection Terminals 22 Motor Connections 25 Motor Connection Specifications R8 26 Cooling R8 26 Dimensions and Weights 27 Applicable Standards 32 Index ...

Page 6: ... Manual and documents Bypass configurations Bypass Features and Functions The ACQ550 with Bypass is an ACQ550 AC adjustable frequency drive in an integrated UL Type NEMA 1 UL Type NEMA 12 or UL Type NEMA 3R package with a bypass function configured entirely of standard industrial control components The ACQ550 with Bypass provides Main circuit breaker with door mounted control lever The lever can b...

Page 7: ... configuration and identifies the major components The following shows the front view of a typical ACQ550 Bypass floor mount configuration and identifies the major components l ACQ CP AQ Control Panel Operating handle for Circuit Breaker Cover Control ACQ CP AQ Control Panel Operating handle for Circuit Breaker Cover Control ...

Page 8: ...ted Lifting the Drive on page 7 Drive Identification on page 8 Suitable Mounting Location Supplement to ACQ550 U1 User s Manual on page 8 PREPARE the Mounting Location Prepare the Mounting Location Prepare the Mounting Location Floor Mounted Enclosures on page 9 Dimensions and Weights on page 27 REMOVE the front cover Remove Front Cover MOUNT the drive Mount the Drive INSTALL wiring Wiring Overvie...

Page 9: ...units are not designed to be laid on their backs 1 Use a pallet truck to move the package enclosure to the installation site 2 Remove andy bolts that secure the cabinet to the shipping pallet Warning Use the lifting lugs bars at the top of the unit to lift floor mounted drives 3 Use a hoist to lift the drive Do not place drive in final position until mounting site is prepared PC00005 PC00003 30o ...

Page 10: ...ive with circuit breaker PD Drive with disconnect switch Output current rating See ratings chart for details Voltage rating 2 208 240 VAC 4 380 480 VAC 6 500 600 VAC Enclosure protection class No specification UL Type NEMA 1 B055 UL Type NEMA 12 B058 UL Type NEMA 3R Power options F267 Service switch Input Output option modules L511 Relay output extension L512 115 230 V digital input interface Fiel...

Page 11: ...zardous condition Where parts such as conduit plates require cutting or drilling first remove the part If that is not practical cover nearby electrical components to protect them from all shavings or debris Prepare the Mounting Location Floor Mounted Enclosures The ACQ550 should only be mounted where all of the requirements defined in Preparing for Installation are met ...

Page 12: ...connect line voltage to drive output Terminals T1 T2 and T3 Do not make any voltage tolerance tests Hi Pot or Megger on any part of the unit Disconnect motor wires before taking any measurements in the motor or motor wires Make sure that power factor correction capacitors are not connected between the drive and the motor Wiring Requirements Refer to the Wiring Requirements Section in the ACQ550 U1...

Page 13: ...al for control connections to the drive Control Transformer Grounding Connection Circuit Breaker Drive Control Unit RDCU RMIO Drive Contactor Bypass Contactor Overload Grounding Connection Terminals Thermostats Relay VFD Fuses VFD Grounding Lug Main Circuit Breaker Service Switch Drive Contactor Bypass Contactor Overload Relay Control Relay Terminal Blocks Grounding Lug VFD Fuses VFD Control Circu...

Page 14: ... the connection points for typical configurations Units are configured for wiring access from the top or the bottom WARNING Check the motor and motor wiring insulation before connecting the ACQ550 to line power Follow the procedure in the ACQ550 U1 User s Manual Before proceeding with the insulation resistance measurements check that the ACQ550 is disconnected from incoming line power Failure to d...

Page 15: ...ections to an analog speed command signal and start stop relay contact for controlling the drive in the AUTO mode There may also be connections to external run enable interlock contacts and a connection from the Motor Run contact to an external status indicating circuit Wiring Practices The external control wiring must not be run in the same conduit or raceway with any high power wiring The extern...

Page 16: ...not available for any other purpose and must not be reconfigured Output RO2 is wired to the terminal block 1TB AI1 AI2 DI3 DI5 DI6 RO1 and R03 are available for use Refer to the ACQ550 U1 User s Manual for information about control connections on Terminal Block X1 When making connections to Terminal Block X1 be careful not to disturb the factory installed wiring between X1 and the Bypass control c...

Page 17: ...nning relay contact output is provided at terminals 1TB 13 and 1TB 14 for external indication of the motor status The output consists of a normally open auxiliary contact on the bypass contactor and a normally open Drive Running contact from the ACQ550 The two contacts are connected in parallel so that a contact closure is provided whenever the motor is running Refer to Control Connections in the ...

Page 18: ...he Overload Relay contacts re close automatically when the bi metals of bi metallic versions cool or when the timer function within the electronic versions times out If power is applied and the switches and contacts in the control circuit are commanding the motor to run the motor will start as soon as the overload relay resets Class The class 20 setting on the electronic overload relays would be t...

Page 19: ...on to that shown in the ACQ550 U1 User s Manual Maintenance Configuration Interval Check replace enclosure inlet air filter UL Type NEMA 12 and 3R enclosures Check every 3 months Replace as needed Check replace enclosure exhaust air filter UL Type NEMA 12 and 3R enclosures Check every 6 months Replace as needed Replace enclosure vent fan s UL Type NEMA 12 and 3R enclosures Every three years Replac...

Page 20: ... component fails in the drive s input power circuitry The drive s electronic protection circuitry is designed to clear drive output short circuits and ground faults without blowing the drive input fuses Drive input fuses are shown in the following tables Note Although fuses listed are similar in functional characteristics to fuses listed in the ACQ550 U1 User s Manual physical characteristics may ...

Page 21: ...5 KTK R 15 3 ACQ550 CC 012A 2 R1 15 KTK R 15 5 ACQ550 CC 017A 2 R1 30 KTK R 30 7 5 ACQ550 CC 024A 2 R2 30 KTK R 30 10 ACQ550 CC 031A 2 R2 50 JJS 50 15 ACQ550 CC 046A 2 R3 80 JJS 80 20 ACQ550 CC 059A 2 R3 80 JJS 80 25 ACQ550 CC 075A 2 R4 100 JJS 100 30 ACQ550 CC 088A 2 R4 110 JJS 110 40 ACQ550 CC 114A 2 R4 150 JJS 150 50 ACQ550 CC 143A 2 R6 200 JJS 200 60 ACQ550 CC 178A 2 R6 250 JJS 250 75 ACQ550 C...

Page 22: ...K R 30 15 ACQ550 CC 023A 4 R2 30 KTK R 30 20 ACQ550 CC 031A 4 R3 50 JJS 50 25 ACQ550 CC 038A 4 R3 50 JJS 50 30 ACQ550 CC 045A 4 R3 100 JJS 100 40 ACQ550 CC 059A 4 R4 100 JJS 100 50 ACQ550 CC 072A 4 R4 100 JJS 100 60 ACQ550 CC 078A 4 R4 100 JJS 100 75 ACQ550 CC 097A 4 R4 125 JJS 125 100 ACQ550 CC 125A 4 R5 175 JJS 175 125 ACQ550 CC 157A 4 R6 200 JJS 200 150 ACQ550 CC 180A 4 R6 250 JJS 250 200 ACQ55...

Page 23: ... KTK R 15 7 5 ACQ550 CC 09A0 6 R2 15 KTK R 15 10 ACQ550 CC 011A 6 R2 30 KTK R 30 15 ACQ550 CC 017A 6 R2 30 KTK R 30 20 ACQ550 CC 022A 6 R3 50 JJS 50 25 ACQ550 CC 027A 6 R3 50 JJS 50 30 ACQ550 CC 032A 6 R4 100 JJS 100 40 ACQ550 CC 041A 6 R4 100 JJS 100 50 ACQ550 CC 052A 6 R4 100 JJS 100 60 ACQ550 CC 062A 6 R4 100 JJS 100 75 ACQ550 CC 077A 6 R6 100 JJS 100 100 ACQ550 CC 099A 6 R6 150 JJS 150 125 ACQ...

Page 24: ... 2 15 in lbs 14 12 40 in lbs 10 6 50 in lbs 4 2 1 5 ACQ550 CC 06A6 2 R1 2 ACQ550 CC 07A5 2 R1 3 ACQ550 CC 012A 2 R1 5 ACQ550 CC 017A 2 R1 7 5 ACQ550 CC 024A 2 R2 6 62 in lbs 10 ACQ550 CC 031A 2 R2 8 22 in lbs 15 ACQ550 CC 046A 2 R3 3 62 in lbs 3 40 in lbs 20 ACQ550 CC 059A 2 R3 25 ACQ550 CC 075A 2 R4 1 62 in lbs 1 80 in lbs 6 2 0 88 in lbs 30 ACQ550 CC 088A 2 R4 2 0 195 in lbs 40 ACQ550 CC 114A 2 ...

Page 25: ...15A 4 R2 15 ACQ550 CC 023A 4 R2 20 ACQ550 CC 031A 4 R3 8 62 in lbs 8 22 in lbs 25 ACQ550 CC 038A 4 R3 3 40 in lbs 30 ACQ550 CC 045A 4 R3 4 62 in lbs 40 ACQ550 CC 059A 4 R4 50 ACQ550 CC 072A 4 R4 3 62 in lbs 1 80 in lbs 60 ACQ550 CC 078A 4 R4 75 ACQ550 CC 097A 4 R4 2 0 195 in lbs 6 2 0 88 in lbs 100 ACQ550 CC 125A 4 R5 125 ACQ550 CC 157A 4 R6 2 x 250 MCM 275 in lbs 300 MCM 274 in lbs 2 0 275 in lbs...

Page 26: ...50 in lbs 4 2 3 ACQ550 CC 03A9 6 R2 5 ACQ550 CC 06A1 6 R2 7 5 ACQ550 CC 09A0 6 R2 10 ACQ550 CC 011A 6 R2 15 ACQ550 CC 017A 6 R2 20 ACQ550 CC 022A 6 R3 8 62 in lbs 25 ACQ550 CC 027A 6 R3 8 22 in lbs 30 ACQ550 CC 032A 6 R4 3 62 in lbs 40 ACQ550 CC 041A 6 R4 4 40 in lbs 50 ACQ550 CC 052A 6 R4 60 ACQ550 CC 062A 6 R4 75 ACQ550 CC 077A 6 R6 6 2 0 88 in lbs 100 ACQ550 CC 099A 6 R6 2 0 195 in lbs 125 ACQ5...

Page 27: ...rminals Motor Overload Protection The ACQ550 with Bypass includes a motor overload relay to provide thermal motor protection It is connected in both drive and bypass modes of operation For motor full load currents through 80 amperes the Motor Overload Relay is an adjustable trip bimetallic overload relay with a class 20 trip characteristic Above 80 amperes the Motor Overload Relay is an adjustable...

Page 28: ...w 1 or 4 kHz fsw 8 kHz or 12 kHz R8 300 m 980 ft Does not apply Warning Using a motor cable longer than specified in the chart above may cause permanent damage to the drive Cooling Specifications Method Internal fan flow direction from bottom to top Requirement Allow 4 to 6 inches at the sides of enclosure for venting Drive Heat Loss Air Flow ACQ550 xx Frame Size W BTU Hr m3 h ft3 min 316A 4 R8 53...

Page 29: ...2 1 CX3R 1 2 ACQ550 CC 07A5 2 7 5 R1 CX1 1 CX12 1 CX3R 1 3 ACQ550 CC 012A 4 12 R1 CX1 1 CX12 1 CX3R 1 5 ACQ550 CC 017A 2 17 R1 CX1 1 CX12 1 CX3R 1 7 5 ACQ550 CC 024A 2 24 R2 CX1 3 CX12 3 CX3R 3 10 ACQ550 CC 031A 2 31 R2 CX1 3 CX12 3 CX3R 3 15 ACQ550 CC 046A 2 46 R3 CX1 4 CX12 5 CX3R 5 20 ACQ550 CC 059A 2 59 R3 CX1 4 CX12 5 CX3R 5 25 ACQ550 CC 075A 2 75 R4 CX1 6 CX12 6 CX3R 6 30 ACQ550 CC 088A 2 88...

Page 30: ... 157 R6 CX1 10 CX12 9 CX3R 9 150 ACQ550 CC 180A 4 180 R6 CX1 10 CX12 9 CX3R 9 200 ACQ550 CC 246A 4 245 R6 CX1 11 CX12 10 CX3R 10 250 ACQ550 CC 316A 4 316 R8 CX1 12 CX12 11 Consult Factory 300 ACQ550 CC 368A 4 368 R8 CX1 13 CX12 12 350 ACQ550 CC 414A 4 414 R8 CX1 13 CX12 12 400 ACQ550 CC 486A 4 486 R8 CX1 13 CX12 12 HP Type Code AMP Frame UL Type NEMA 1 Dim Ref Page 29 UL Type NEMA 12 Dim Ref Page ...

Page 31: ...10 1380 54 3 414 16 3 371 14 6 61 135 CX1 5 1352 53 2 254 10 1380 54 3 414 16 3 371 14 6 76 168 CX1 6 1568 61 7 330 13 1596 62 8 491 19 3 489 19 2 90 198 CX1 7 1568 61 7 330 13 1596 62 8 491 19 3 489 19 2 119 262 CX1 8 1568 61 7 330 13 1596 62 8 491 19 3 489 19 2 154 339 CX1 9 Free Standing Free Standing 1883 74 1 889 35 527 20 7 126 277 CX1 10 Free Standing Free Standing 1883 74 1 889 35 527 20 7...

Page 32: ...5 838 33 610 24 369 14 3 51 113 CX12 4 800 31 5 572 22 5 838 33 610 24 369 14 3 64 141 CX12 5 953 37 5 724 28 5 991 39 762 30 369 14 3 78 172 CX12 6 953 37 5 724 28 5 991 39 762 30 369 14 3 93 205 CX12 7 1257 49 5 724 28 5 1304 51 4 914 36 572 22 5 118 259 CX12 8 1257 49 5 724 28 5 1304 51 4 914 36 572 22 5 147 323 CX12 9 1257 49 5 724 28 5 1304 51 4 914 36 572 22 5 182 400 CX12 10 Free Standing F...

Page 33: ...2 22 5 762 30 610 24 89 3 5 N A N A 359 14 1 53 117 CX3R 4 724 28 5 572 22 5 762 30 610 24 89 3 5 N A N A 359 14 1 66 145 CX3R 5 876 34 5 725 28 5 914 36 762 30 89 3 5 89 3 5 359 14 1 82 180 CX3R 6 876 34 5 725 28 5 914 36 762 30 89 3 5 89 3 5 359 14 1 97 213 CX3R 7 1181 46 5 876 34 5 1219 48 914 36 89 3 5 89 3 5 562 22 1 121 267 CX3R 8 1181 46 5 876 34 5 1219 48 914 36 89 3 5 89 3 5 562 22 1 151 ...

Page 34: ...the following provisions The motor and control cables are chosen as specified in this manual The installation rules of this manual are followed Mark Applicable Standards UL 508C and C22 2 No 14 UL Standard for Safety Power Conversion Equipment and CSA Standard for Industrial Control Equipment UL 508A UL Standard for Safety Industrial Control Panels C22 2 No 14 CSA Standard for Industrial Control E...

Page 35: ...7 NEMA 12 R1 R8 frame size 27 NEMA 3R R1 R6 frame size 27 Drive identification 8 proper lifting 7 standards compliance to 32 E Enclosure protection class code 8 F Floor mount installing the line input wiring 12 typical configuration front view 5 wiring overview 11 Fuses drive 208 240 volt drives 19 380 480 volt drives 20 500 600 volt drives 21 G Grounding requirements 10 H Heat loss 26 I Identifyi...

Page 36: ...wer 18 Resetting the overload relay 16 Run enable interlocks 14 Running relay contact output 15 S Safety warnings 1 Specifications 208 240 Volt power connection 22 340 480 Volt power connection 23 500 600 Volt power connection 24 cooling 26 input power connetions 18 motor connections 25 power connection terminals 22 Standards C22 2 No 14 32 UL 508C 32 T Technical data 18 32 Terminal block 1TB 14 T...

Page 37: ...ACQ550 CC Packaged Drive with Bypass 35 Index ...

Page 38: ...ABB Inc Automation Products Low Voltage Drives 16250 West Glendale Drive New Berlin WI 53151 Telephone 800 752 0696 3AUA0000150964 REV B EN EFFECTIVE 12 01 2017 Supersedes 10 01 2013 ...

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