Danfoss ADAP-KOOL AKD 102 Operating Instructions Manual Download

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Contents

1 Introduction

1.1.2 Copyright, Limitation of Liability and Revision Rights

1.1.6 Type Code String

2 Safety

2.1.2 High Voltage Warning

2.1.5 Before Commencing Repair Work

2.1.6 Special Conditions

2.1.7 Safe Stop of the Frequency Converter

2.1.8 IT Mains

3 Application Guide

3.1.1 ADAP-KOOL

Drive Application Guide

3.1.2 Application Descriptions

4 Mechanical Installation

4.1 Before starting

4.1.2 Mechanical Dimensions

4.2 How to Install

5 Electrical Installation

5.1 How to Connect

5.1.2 Electrical Installation and Control Cables

5.1.5 Mains Wiring Overview

5.1.11 Motor Wiring Overview

5.1.19 How to Test Motor and Direction of Rotation

6 How to Operate the Frequency Converter

6.1.2 How to Operate the Graphical LCP (GLCP)

6.1.6 Tips and Tricks

7 How to Programme the Frequency Converter

7.1 How to Programme

7.2 Parameter list

7.2.1 0-** Operation and Display

7.2.2 1-** Load / Motor

7.2.3 2-** Brakes

7.2.4 3-** Reference / Ramps

7.2.5 4-** Limits / Warnings

7.2.6 5-** Digital In / Out

7.2.7 6-** Analog In / Out

Contents

ADAP-KOOL

Drive Operating Instructions

MG.11.L4.02 - ADAP-KOOL

Drive

Summary of Contents for ADAP-KOOL AKD 102

Page 1: ...5 Electrical Installation 25 5 1 How to Connect 25 5 1 2 Electrical Installation and Control Cables 26 5 1 5 Mains Wiring Overview 30 5 1 11 Motor Wiring Overview 36 5 1 19 How to Test Motor and Dire...

Page 2: ...Loop 100 7 2 16 21 Ext Closed Loop 101 7 2 17 22 Application Functions 103 7 2 18 23 Time Based Funtions 105 7 2 19 25 Pack Controller 106 7 2 20 26 Analog I O Option MCB 109 107 7 2 21 28 Compressor...

Page 3: ...o the customer The drive can be supplied in either of two protection classes IP21 IP20 up to 7 5kW or IP55 IP66 on request this insures that our customers benefit from having the most robust of design...

Page 4: ...information contained in this manual even if advised of the possibility of such damages In particular Danfoss is not responsible for any costs including but not limited to those incurred as a result o...

Page 5: ...LV Protective Extra Low Voltage Watt Power W Btu hr hp Pascal Pressure Pa N m2 psi psf ft of water IINV Rated Inverter Output Current RPM Revolutions Per Minute SR Size Related T Temperature C F t Tim...

Page 6: ...ated PCB Mains option 21 X No Mains disconnect switch 1 With Mains disconnect switch IP55 only Adaptation 22 Reserved Adaptation 23 Reserved Software release 24 27 Actual software Software language 28...

Page 7: ...out Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs 2 The STOP RESET key on the LCP of the frequency converter does not...

Page 8: ...occur in the electronics of the frequency converter or if a temporary overload or a fault in the supply mains or the motor connection ceases WARNING Touching the electrical parts may be fatal even aft...

Page 9: ...e loadsharing and relay Grid configuration IT TN grounded leg etc Safety of low voltage ports PELV conditions Consult the relevant clauses in these instructions and in the AKD102 Design Guide for info...

Page 10: ...130BA491 Illustration 2 1 This certificate also covers AKD102 Safety ADAP KOOL Drive Operating Instructions 10 MG 11 L4 02 ADAP KOOL Drive 2 2...

Page 11: ...0 V IT mains and delta earth grounded leg mains voltage may exceed 760 V between phase and earth 14 50 RFI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground 2...

Page 12: ...though the menu structure Quick Menu or Main Menu in the drive The Application guide covers all standard settings for Compressors Single fan and pump Condenser fans After completing setup choose to r...

Page 13: ...ructure Quick Menu Main Menu etc in the drive The Application guide covers all standard settings for Compressors Single fan and pump Condenser fans Compressor pack setup As an example please see scree...

Page 14: ...the drive and controls from the sensor signal External Open loop The AKD 102 takes its control signal from another controller such as a pack controller which gives the drive e g 0 10v 4 20 mA or ADAP...

Page 15: ...t fixed or floating setpoint Set setpoint Set high low limit for setpoint Set cut out in value Choose pack control setup Set number of compressors in pack Application Guide ADAP KOOL Drive Operating I...

Page 16: ...cancelled at any time by pressing Back The Application Guide can be re entered through the Quick Menu When re entering the Application Guide the user will be asked to keep previous changes to the fact...

Page 17: ...is thus completed in 10 15 easy steps using just two buttons of the drives local control panel Illustration 3 1 Standard drawing of Compressor with internal control Single or multiple fans or pumps Th...

Page 18: ...or pump multiple fans or pumps in parallel Compressor pack Illustration 3 4 P0 pressure transmitter 54 Illustration 3 5 How to connect the AKD102 and AKS33 for closed loop applications Application Gu...

Page 19: ...7 45 380 480 V 1 1 4 0 5 5 7 5 1 1 7 5 11 18 5 11 18 5 22 30 22 37 37 55 45 55 75 90 75 90 Table 4 1 Unpacking table Please note that a selection of screwdrivers phillips or cross thread screwdriver a...

Page 20: ...A4 A5 B1 B2 C1 C2 IP20 21 IP20 21 IP55 66 IP55 66 IP21 55 66 IP21 55 66 IP21 55 66 IP21 55 66 All measurements in mm A5 in IP55 66 only Mechanical Installation ADAP KOOL Drive Operating Instructions 2...

Page 21: ...70 With one C option B 130 130 170 170 242 242 242 308 370 Back plate B 90 90 130 130 200 242 242 242 308 370 Distance between mount holes b 70 70 110 110 171 215 210 210 272 334 Depth mm Without opti...

Page 22: ...Frame sizes B1 and B2 Frame sizes C1 and C2 1 2 only available in units with brake chopper For DC link connection Load sharing the connector 1 can be ordered separately An eight pole connector is inc...

Page 23: ...w Air passage for different enclosures Enclosure A2 A3 A4 A5 B1 B2 C1 C2 a mm 100 100 100 100 200 200 200 225 b mm 100 100 100 100 200 200 200 225 1 Drill holes in accordance with the measurements giv...

Page 24: ...mbient Temperature The service life of the frequency converter is reduced if derating for ambient temperature is not taken into account 4 2 3 Field Mounting For field mounting the IP 21 IP 4X top TYPE...

Page 25: ...orque Nm Enclo sure 200 240 V 380 480 V Line Motor DC connection Brake Earth Relay A2 1 1 3 0 1 1 4 0 1 8 1 8 1 8 1 8 3 0 6 A3 3 7 5 5 7 5 1 8 1 8 1 8 1 8 3 0 6 A4 1 1 2 2 1 4 4 1 8 1 8 1 8 1 8 3 0 6...

Page 26: ...d Control Cables Illustration 5 1 Diagram showing all electrical terminals Terminal 37 present for units with Safe Stop Function only Electrical Installation ADAP KOOL Drive Operating Instructions 26...

Page 27: ...put 6 50 Speed 0 HighLim 53 Terminal 53 Analog Input 3 15 6 1 20 0 Reference 54 Terminal 54 Analog Input 3 15 6 2 20 0 Feedback Table 5 2 Terminal connections Very long control cables and analog signa...

Page 28: ...lied with Danfoss recommends using the fuses mentioned in table 4 2 which will ensure compliance with EN50178 In case of malfunction not following the recommendation may result in unnecessary damage t...

Page 29: ...KTS R6 JKS 6 JJS 6 5017906 006 KLS R6 ATM R6 A6K 6R 1K5 2K2 KTS R10 JKS 10 JJS 10 5017906 010 KLS R10 ATM R10 A6K 10R 3K0 KTS R15 JKS 15 JJS 15 5017906 016 KLS R16 ATM R16 A6K 16R 4K0 KTS R20 JKS 20 J...

Page 30: ...ARNING IT Mains Do not connect 400 V frequency converters with RFI filters to mains supplies with a voltage between phase and earth of more than 440 V For IT mains and delta earth grounded leg mains v...

Page 31: ...rst mount the two screws on the mounting plate slide it into place and tighten fully Illustration 5 4 When mounting cables first mount and tighten earth cable Electrical Installation ADAP KOOL Drive O...

Page 32: ...rately according to EN 50178 IEC 61800 5 1 Illustration 5 5 Then mount mains plug and tighten wires Illustration 5 6 Finally tighten support bracket on mains wires NOTE With single phase A3 use L1 and...

Page 33: ...ut mains disconnect switch Note that a cable clamp is used Illustration 5 8 How to connect to mains and earthing with mains disconnect switch NOTE With single phase A5 use L1 and L2 terminals Electric...

Page 34: ...B2 NOTE For correct cable dimensions please see the section General Specifications at the back of this manual 5 1 9 Mains connection for C1 and C2 Illustration 5 10 How to connect to mains and earthi...

Page 35: ...spondingly Switching frequency When frequency converters are used together with sine wave filters to reduce the acoustic noise from a motor the switching frequency must be set according to the sine wa...

Page 36: ...Wiring Overview Enclosure A2 IP 20 IP 21 A3 IP 20 IP 21 A4 IP 55 IP 66 A5 IP 55 IP 66 B1 IP 21 IP 55 IP 66 B2 IP 21 IP 55 IP 66 C1 IP 21 IP 55 66 C2 IP 21 IP 55 66 Motor size 200 240 V 1 1 3 0 kW 3 7...

Page 37: ...st terminate the motor earth then place motor U V and W wires in plug and tighten Illustration 5 13 Mount cable clamp to ensure 360 degree connection between chassis and screen note the outer insulati...

Page 38: ...of the motor cable is removed under the EMC clamp 5 1 14 Motor Connection for B1 and B2 Illustration 5 15 First terminate the motor earth then Place motor U V and W wires in terminal and tighten Plea...

Page 39: ...cable is removed under the EMC clamp 5 1 16 Wiring Example and Testing The following section describes how to terminate control wires and how to access them For an explanation of the function programm...

Page 40: ...Illustration 5 17 Access to control terminals for A2 A3 B3 B4 C3 and C4 enclosures Remove front cover to access control terminals When replacing the front cover please ensure proper fastening by apply...

Page 41: ...one end in terminal 27 using a suitable terminal screwdriver Note For units with Safe Stop function the existing jumper between terminal 12 and 37 should not be removed for the unit to be able to run...

Page 42: ...Step 7 To move the cursor use the left and right arrow buttons This enables changing the speed in larger increments Illustration 5 27 Step 8 Press the Off button to stop the motor again Illustration 5...

Page 43: ...nnected This information is located on the motor name plate data Illustration 5 30 Motor name plate example Step 2 Enter motor name plate data in following parameter list To access list first press QU...

Page 44: ...Log shows the last measuring sequence carried out by the AMA before the frequency converter entered alarm mode This number along with the description of the alarm will assist troubleshooting If conta...

Page 45: ...display with Status lines 2 Menu keys and indicator lights LED s selecting mode changing parameters and switching between display functions 3 Navigation keys and indicator lights LEDs 4 Operation keys...

Page 46: ...QUICK MENU Q3 Function Setups Q3 1 General Settings Q3 13 Display Settings Each value measurement readout parameter selected in par 0 20 to par 0 24 has its own scale and number of digits after a poss...

Page 47: ...he Status key 5 line readouts 4 line readouts or Smart Logic Control Use Status for selecting the mode of display or for changing back to Display mode from either the Quick Menu mode the Main Menu mod...

Page 48: ...formation is displayed about the condition of the frequency converter before it enters the alarm mode The Alarm log button on the LCP allows access to both Alarm log and Maintenance log Back reverts t...

Page 49: ...top function is selected and the Off key is inactive the motor can only be stopped by disconnecting the mains supply Auto On enables the frequency converter to be controlled via the control terminals...

Page 50: ...p Software The PC is connected via a standard host device USB cable or via the RS 485 interface as shown in the ADAP KOOL Drive AKD102 Design Guide chapter How to Install Installation of misc connecti...

Page 51: ...Load Frequency Converter Settings 1 Connect a PC to the frequency converter via USB com port 2 Open MCT 10 Set up software 3 Choose Open stored files will be shown 4 Open the appropriate file 5 Choose...

Page 52: ...motor before performing any of these operations Data storage in LCP 1 Go to 0 50 LCP Copy 2 Press the OK key 3 Select All to LCP 4 Press the OK key All parameter settings are now stored in the GLCP i...

Page 53: ...l stay present with default factory setting Manual initialisation NOTE When carrying out manual initialisation serial communication RFI filter settings and fault log settings are reset Removes paramet...

Page 54: ...g output representing motor current or kW to an analog input of a DDC controller and to configure the analog outputs to be controlled by the BMS via a high level interface HLI e g to control a chilled...

Page 55: ...ctions which can be based on running or operating hour time intervals or on specific dates and times energy log especially useful in retrofit applications or where information of the actual historical...

Page 56: ...2 Trip The frequency converter will now trip if a broken fan belt is detected Select My Personal Menu to display only the parameters which have been pre selected and programmed as personal parameters...

Page 57: ...Operating Instructions Illustration 7 1 Quick Menu view The Quick Setup menu gives access to the 13 most important setup parameters of the drive After programming the drive will in most cases be read...

Page 58: ...otor power factor parameter manually 3 Single fan pump AEO Auto Energy Optimization VT For optimum energy efficient speed control of centrifugal pumps and fans Provides a voltage which is optimized fo...

Page 59: ...on 1 23 Motor Frequency Motor Frequency and 1 25 Motor Nominal Speed Motor Nominal Speed This parameter cannot be adjusted while the motor is running 4 12 Motor Speed Low Limit Hz Range Function Appl...

Page 60: ...al 2 the frequency converter will start with this setting again following a power down 5 10 Terminal 18 Digital Input Option Function 0 No operation No reaction to signals transmitted to terminal 1 Re...

Page 61: ...l 18 Digital Input Option Function 19 Freeze ref Freezes actual reference The frozen reference is now the point of enable condition for Speed up and Speed down to be used If Speed up down is used the...

Page 62: ...up Terminal 29 and 33 only Input for increment counting in the SLC counter 65 Reset Counter B Input for reset of counter B 66 Sleep Mode Forces frequency converter into Sleep Mode see par 22 4 5 10 Te...

Page 63: ...e of the settings in par 1 2 Motor Data is changed 1 30 Stator Resistance Rs to 1 39 Motor Poles the advanced motor parameters will return to default setting This parameter cannot be adjusted while th...

Page 64: ...Illustration 7 3 Step 2 Press the Quick Menus button Quick Menus choices appear Illustration 7 4 Step 3 Use the up down navigation keys to scroll down to Function Setups Press OK Illustration 7 5 Ste...

Page 65: ...4 Low Current only visible if switch set to I 6 23 Terminal 54 High Current only visible if switch set to I 6 24 Terminal 54 Low ref Feedb value 6 25 Terminal 54 High ref Feedb value 3 02 Min Referenc...

Page 66: ...n a Hex code 1609 Custom Readout View the user defined readouts as defined in par 0 30 0 31 and 0 32 0 20 Display Line 1 1 Small Option Function 1610 Power kW Actual power consumed by the motor in kW...

Page 67: ...30 8 mA Actual value at output X30 8 General Purpose I O Card Optional Use Par 6 60 to select the variable to be shown 0 20 Display Line 1 1 Small Option Function 1680 Fieldbus CTW 1 Control word CTW...

Page 68: ...serial communication If to be displayed permanently select Display Text 1 in 0 20 Display Line 1 1 Small 0 21 Display Line 1 2 Small 0 22 Display Line 1 3 Small 0 23 Display Line 2 Large or 0 24 Disp...

Page 69: ...ed Loop or via the Function Setups accessed by pressing the Quick Menus button This parameter can not be changed when motor is running NOTE When set for Closed Loop the commands Reversing and Start Re...

Page 70: ...ected 0 None 1 Analog input 53 2 Analog input 54 3 Digital input 18 4 Digital input 19 5 Digital input 32 6 Digital input 33 NOTE This parameter cannot be adjusted while the motor is running NOTE Digi...

Page 71: ...ge Range Function feedback value set in 6 15 Terminal 53 High Ref Feedb Value 6 14 Terminal 53 Low Ref Feedb Value Range Function 0 000 N A 999999 999 999999 999 N A Enter the analog input scaling val...

Page 72: ...3 Ext Closed Loop 1 0 100 0 20 mA 114 Ext Closed Loop 2 0 100 0 20 mA 115 Ext Closed Loop 3 0 100 0 20 mA 130 Output freq 4 20mA 0 100 Hz 131 Reference 4 20mA Minimum Reference Maximum Reference 6 50...

Page 73: ...6 51 Terminal 42 Output Min Scale to 50 Output signal 20 mA is needed at 100 75 of range set 6 52 Terminal 42 Output Max Scale to 75 EXAMPLE 3 Variable value REFERENCE range Min ref Max ref Range need...

Page 74: ...k 1 Option Function 1 Square root Square root 1 is commonly used when a pressure sensor is used to provide flow feedback flow pressure 2 Pressure to temperature Pressure to temperature 2 is used in co...

Page 75: ...ressure to temperature conversion to be accurate If the refrigerant used is not listed in choices 0 through 6 select User defined 7 Then use par 20 31 20 32 and 20 33 to provide A1 A2 and A3 for the e...

Page 76: ...he Sleep Mode should be cancelled 22 43 Wake up Speed Hz Range Function 0 Hz par 4 12 par 4 14 Hz To be used if 0 02 Motor Speed Unit has been set for Hz parameter not visible if RPM selected Only to...

Page 77: ...kept within a zone rather than at a constant level 25 20 25 20 Neutral Zone unit Range Function The NZ is programmed in the same unit as selected in par 20 12 Reference Feedback Unit It places a zone...

Page 78: ...tion cards added to the unit enable additional parameters associated with the option device 7 1 5 Parameter Selection In the Main Menu mode the parameters are divided into groups Select a parameter gr...

Page 79: ...ved and press OK Illustration 7 14 Display example 7 1 9 Changing of data value Step by Step Certain parameters can be changed step by step or infinitely variably This applies to 1 20 Motor Power kW 1...

Page 80: ...Lists at the back of this manual 0 xx Operation Display 1 xx Load Motor 2 xx Brakes 3 xx Reference Ramps 4 xx Limits Warnings 5 xx Digital In Out 6 xx Analog In Out 8 xx Comm and Options 11 xx ADAP KO...

Page 81: ...ups TRUE Uint16 0 23 Display Line 2 Large ExpressionLimit All set ups TRUE Uint16 0 24 Display Line 3 Large ExpressionLimit All set ups TRUE Uint16 0 25 My Personal Menu ExpressionLimit 1 set up TRUE...

Page 82: ...71 Date Format null 1 set up TRUE Uint8 0 72 Time Format null 1 set up TRUE Uint8 0 74 DST Summertime 0 Off 1 set up TRUE Uint8 0 76 DST Summertime Start ExpressionLimit 1 set up TRUE 0 TimeOfDay 0 7...

Page 83: ...Compensation 100 All set ups TRUE 0 Int16 1 61 High Speed Load Compensation 100 All set ups TRUE 0 Int16 1 62 Slip Compensation 0 All set ups TRUE 0 Int16 1 63 Slip Compensation Time Constant 0 10 s A...

Page 84: ...In Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 2 1 Brake Energy Funct 2 10 Brake Function 0 Off All set ups TRUE Uint8 2 11 Brake Resistor ohm ExpressionLimit All set ups TRUE 0 Uint16 2 12 Bra...

Page 85: ...19 Jog Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 3 4 Ramp 1 3 41 Ramp 1 Ramp Up Time ExpressionLimit All set ups TRUE 2 Uint32 3 42 Ramp 1 Ramp Down Time ExpressionLimit All set ups TRUE 2...

Page 86: ...Uint32 4 51 Warning Current High ImaxVLT P1637 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High outputSpeedHighLimit P413 All set ups TRUE 67 U...

Page 87: ...utput 0 No operation All set ups TRUE Uint8 5 31 Terminal 29 Digital Output 0 No operation All set ups TRUE Uint8 5 32 Term X30 6 Digi Out MCB 101 0 No operation All set ups TRUE Uint8 5 33 Term X30 7...

Page 88: ...operation All set ups TRUE Uint8 5 68 Pulse Output Max Freq X30 6 5000 Hz All set ups TRUE 0 Uint32 5 9 Bus Controlled 5 90 Digital Relay Bus Control 0 N A All set ups TRUE 0 Uint32 5 93 Pulse Out 27...

Page 89: ...54 High Current 20 00 mA All set ups TRUE 5 Int16 6 24 Terminal 54 Low Ref Feedb Value 1 000 N A All set ups TRUE 3 Int32 6 25 Terminal 54 High Ref Feedb Value ExpressionLimit All set ups TRUE 3 Int32...

Page 90: ...ntrol 0 00 All set ups TRUE 2 N2 6 54 Terminal 42 Output Timeout Preset 0 00 1 set up TRUE 2 Uint16 6 6 Analog Output X30 8 6 60 Terminal X30 8 Output 0 No operation All set ups TRUE Uint8 6 61 Termin...

Page 91: ...action Command 0 Off All set ups FALSE Uint8 8 46 BTM Transaction Status 0 Off All set ups TRUE Uint8 8 47 BTM Timeout 60 s 1 set up FALSE 0 Uint16 8 5 Digital Bus 8 50 Coasting Select 3 Logic OR All...

Page 92: ...Values 0 Off All set ups TRUE Uint8 11 9 AK LonWorks 11 90 AK Network Address 0 N A 1 set up TRUE 0 Uint16 11 91 AK Service Pin 0 Off 1 set up TRUE Uint8 11 98 Alarm Text 0 N A All set ups FALSE 0 Vi...

Page 93: ...ps TRUE Uint8 13 12 Comparator Value ExpressionLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null...

Page 94: ...ion Settings 0 No action All set ups TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 100 All set ups FALSE 0 Uint16 14 31...

Page 95: ...Time ExpressionLimit All set ups FALSE 0 TimeOfDay 15 3 Alarm Log 15 30 Alarm Log Error Code 0 N A All set ups FALSE 0 Uint8 15 31 Alarm Log Value 0 N A All set ups FALSE 0 Int16 15 32 Alarm Log Time...

Page 96: ...15 72 Option in Slot B 0 N A All set ups FALSE 0 VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0...

Page 97: ...16 22 Torque 0 All set ups FALSE 0 Int16 16 3 Drive Status 16 30 DC Link Voltage 0 V All set ups FALSE 0 Uint16 16 32 Brake Energy s 0 000 kW All set ups FALSE 0 Uint32 16 33 Brake Energy 2 min 0 000...

Page 98: ...r A 0 N A All set ups TRUE 0 Int32 16 73 Counter B 0 N A All set ups TRUE 0 Int32 16 75 Analog In X30 11 0 000 N A All set ups FALSE 3 Int32 16 76 Analog In X30 12 0 000 N A All set ups FALSE 3 Int32...

Page 99: ...A All set ups FALSE 0 Uint8 18 11 Fire Mode Log Time 0 s All set ups FALSE 0 Uint32 18 12 Fire Mode Log Date and Time ExpressionLimit All set ups FALSE 0 TimeOfDay 18 3 Inputs Outputs 18 30 Analog In...

Page 100: ...d Refrigerant A2 2250 00 N A All set ups TRUE 2 Int32 20 33 User Defined Refrigerant A3 250 000 N A All set ups TRUE 3 Uint32 20 4 Thermostat Pressostat 20 40 Thermostat Pressostat Function null All s...

Page 101: ...rse Control 0 Normal All set ups TRUE Uint8 21 21 Ext 1 Proportional Gain 0 01 N A All set ups TRUE 2 Uint16 21 22 Ext 1 Integral Time 10000 00 s All set ups TRUE 2 Uint32 21 23 Ext 1 Differentation T...

Page 102: ...nt 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 57 Ext 3 Reference Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 58 Ext 3 Feedback Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 59 Ext 3 Out...

Page 103: ...s TRUE 67 Uint16 22 37 High Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 22 38 High Speed Power kW ExpressionLimit All set ups TRUE 1 Uint32 22 39 High Speed Power HP ExpressionLimit All set ups...

Page 104: ...6 22 84 Speed at No Flow Hz ExpressionLimit All set ups TRUE 1 Uint16 22 85 Speed at Design Point RPM ExpressionLimit All set ups TRUE 67 Uint16 22 86 Speed at Design Point Hz ExpressionLimit All set...

Page 105: ...4 Hours 2 set ups TRUE Uint8 23 51 Period Start ExpressionLimit 2 set ups TRUE 0 TimeOfDay 23 53 Energy Log 0 N A All set ups TRUE 0 Uint32 23 54 Reset Energy Log 0 Do not reset All set ups TRUE Uint8...

Page 106: ...isabled All set ups TRUE Uint8 25 34 Destage Function Time 15 s All set ups TRUE 0 Uint16 25 4 Staging Settings 25 40 Ramp Down Delay 10 0 s All set ups TRUE 1 Uint16 25 41 Ramp Up Delay 2 0 s All set...

Page 107: ...s TRUE 2 Int16 26 31 Terminal X42 5 High Voltage 10 00 V All set ups TRUE 2 Int16 26 34 Term X42 5 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 26 35 Term X42 5 High Ref Feedb Value 100 000...

Page 108: ...tback 0 000 ReferenceFeedbackUnit All set ups TRUE 3 Int32 28 74 Night Speed Drop RPM ExpressionLimit All set ups TRUE 67 Uint16 28 75 Night Speed Drop Override 0 000 N A All set ups TRUE 3 Int32 28 7...

Page 109: ...ssed to restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip locked o...

Page 110: ...ard over temp X X X 30 Motor phase U missing X X X 4 58 31 Motor phase V missing X X X 4 58 32 Motor phase W missing X X X 4 58 33 Inrush fault X X 34 Fieldbus communication fault X X 36 Mains failure...

Page 111: ...0 1024 DC under Volt DC under Volt Output Freq Low 11 00000800 2048 DC over Volt DC over Volt Brake Check OK 12 00001000 4096 Short Circuit DC Voltage Low Braking Max 13 00002000 8192 Inrush Fault DC...

Page 112: ...205 410 Voltage warning high w o brake w brake 390 405 810 840 Overvoltage 410 855 The voltages stated are the intermediate circuit voltage of the frequency converter with a tolerance of 5 The corresp...

Page 113: ...equency converter and replace the brake resistor see par 2 15 Brake Check ALARM WARNING 26 Brake resistor power limit The power transmitted to the brake resistor is calculated as a percentage as a mea...

Page 114: ...o resume normal operation apply 24 V DC to the terminal programmed for external interlock and reset the frequency converter via serial communication digital I O or by pressing reset button on keypad W...

Page 115: ...ALARM 251 New Type Code The frequency converter has got a new type code Troubleshooting ADAP KOOL Drive Operating Instructions MG 11 L4 02 ADAP KOOL Drive 115 8 8...

Page 116: ...8 3 11 7 13 8 18 4 Continuous kVA 208 V AC kVA 2 38 2 70 3 82 4 50 6 00 Max cable size mains motor brake mm2 AWG 2 4 10 Max input current Continuous 3 x 200 240 V A 5 9 6 8 9 5 11 3 15 0 Intermittent...

Page 117: ...11 1 16 6 21 4 26 9 31 7 41 4 51 5 61 2 Max cable size mains motor brake mm 2 AWG 2 10 7 35 2 50 1 0 B4 35 2 95 4 0 120 250 MCM With mains disconnect switch included 16 6 35 2 35 2 70 3 0 185 kcmil35...

Page 118: ...kVA 400 V AC kVA 2 1 2 8 3 9 5 0 6 9 9 0 11 0 Continuous kVA 460 V AC kVA 2 4 2 7 3 8 5 0 6 5 8 8 11 6 Max cable size mains motor brake mm2 AWG 2 4 10 Max input current Continuous 3 x 380 440 V A 2 7...

Page 119: ...480 V A 20 9 27 5 34 1 39 6 51 7 64 9 80 3 105 130 160 Max pre fuses 1 A 63 63 63 63 80 100 125 160 250 250 Environment Estimated power loss at rated max load W 4 278 392 465 525 698 739 843 1083 1384...

Page 120: ...for 1 min Percentage relates to ADAP KOOL Drive s nominal torque Cable lengths and cross sections Max motor cable length screened armoured 150 m Max motor cable length unscreened unarmoured 300 m Max...

Page 121: ...29 33 5 kHz open collector Min frequency at terminal 29 33 4 Hz Voltage level see section on Digital input Maximum voltage on input 28 V DC Input resistance Ri approx 4 k Pulse input accuracy 0 1 1 kH...

Page 122: ...esistive load 2 3 400 V AC 2 A Max terminal load AC 15 1 on 4 5 NO Inductive load cos 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 4 5 NO Resistive load 80 V DC 2 A Max terminal load DC 13 1 on 4 5...

Page 123: ...ance Scan interval 5 ms Control card USB serial communication USB standard 1 1 Full speed USB plug USB type B device plug WARNING Connection to PC is carried out via a standard host device USB cable T...

Page 124: ...rn which can be set to 60 AVM or SFAVM in parameter 14 00 A enclosures 60 AVM Pulse Width Modulation Illustration 9 1 Derating of Iout for different TAMB MAX for enclosure A using 60 AVM SFAVM Stator...

Page 125: ...e mode 110 over torque SFAVM Stator Frequency Asyncron Vector Modulation Illustration 9 8 Derating of Iout for different TAMB MAX for enclosure C using SFAVM in Normal torque mode 110 over torque 9 2...

Page 126: ...of the speed and the power is proportional to the cube of the speed there is no need for additional cooling or de rating of the motor In the graphs shown below the typical VT curve is below the maximu...

Page 127: ...speeds As a response to a critical level the frequency converter can adjust the switching frequency and or change the switching pattern in order to ensure the performance of the frequency converter T...

Page 128: ...evision Rights 4 D DC Link 112 Default Settings 52 Derating For Ambient Temperature 124 For Low Air Pressure 125 For Running At Low Speed 126 For The Installation Of Long Motor Cables Or Cables With L...

Page 129: ...ack Controller 25 00 77 Panel Through Mounting 24 Parameter Selection 78 Set Up 54 PC Software Tools 50 Protection And Features 123 Pulse Inputs 121 Width Modulation 124 Q Quick Menu 47 55 Menu Mode 4...

Page 130: ...ng T C 5 U UL Fuses 200 240 V 29 USB Connection 41 V Variable Quadratic Torque Applications VT 126 Voltage Level 120 W Warning Against Unintended Start 8 Wiring Example And Testing 39 Zone unit 25 22...

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