ACOMEL Kollmorgen ACO5000 Operating Manual Download

Page: 1 / 22

28-01-19

S610-GB-0825

www.DanaherMotion.com

High frequency inverter

ACO5000 by ACOMEL

USER MANUAL

DANAHER MOTION S.A. La Pierreire 2, CH-1029 Villars-Ste-Croix

Tel41 21 631 33 33, T41 21 636 05 09

E-mail:

[email protected]

www.DanaherMotion.com

Summary of Contents for Kollmorgen ACO5000

Page 1: ...aherMotion com High frequency inverter ACO5000 by ACOMEL USER MANUAL DANAHER MOTION S A La Pierreire 2 CH 1029 Villars Ste Croix Telephone 41 21 631 33 33 Telefax 41 21 636 05 09 E mail info danaher motion ch www DanaherMotion com ...

Page 2: ...tact 14 No SAFE INTERLOCK start stop by impulse contacts 14 THE SAFE INTERLOCK PROCEDURE 15 Power up procedure 15 Procedure to make a START from the safe interlock mode 15 Procedure to return to the safe interlock mode 15 Timing for the safe interlock procedure with permanent signals for the START and STOP 16 SAFE INTERLOCK implemented start by permanent contact 16 Timing for the safe interlock pr...

Page 3: ...ully the operating instructions and safety warnings Electric drives are potentially dangerous Electrical voltages 230 V 460 V High voltages may still be present up to 5 minutes after the power has been cut off Therefore you must always check for presence of power and voltages In STOP mode the drive remains active and the motor terminals are at a potential of 300 VDC against the ground Rotating par...

Page 4: ...hines For the drive connection please refer to the schematics and instructions included in this manual see chapter The start option If the frequency inverter is used for special applications the specific standards and regulations for this environment must always be observed Repairs may only be carried out by authorized repair workshops Unauthorized opening and incorrect intervention could lead to ...

Page 5: ...ule Internal connection to the power supply module Used when full braking power is required Rating 22 1200 W 5 kW peak Article designation ACO5000R for the basic version Article designation ACO5000R1 for version with fan cooling for improved performances Power Drive module Internal connections to the power supply module Motor power OUT and PTC input connect to the bottom Pluggable screw terminals ...

Page 6: ... 5030D ACO 5000R 5000R1 Size Weight kg SINGLE AXIS ACO5 0005T 1 1 2 11 5 ACO5 0005R 1 1 1 3 13 8 ACO5 0008T 1 1 2 11 5 ACO5 0008R 1 1 1 3 13 8 ACO5 0012T 1 1 3 18 6 ACO5 0012R 1 1 1 4 20 7 ACO5 0020T 1 1 3 18 6 ACO5 0020R 1 1 1 4 20 7 ACO5 0030R1 1 1 1 5 31 7 MULTI AXIS ACO5 0055T 1 2 3 16 9 ACO5 0055R 1 2 1 4 19 2 ACO5 0085T 1 1 1 3 16 9 ACO5 5555T 1 4 5 27 6 ACO5 5555R 1 4 1 6 29 9 ACO5 0888R 1 ...

Page 7: ...1 ACO5005D 08D 145 124 3 modules unit made of one of the above and 1 ACO5000R or 1 ACO5000A and 2 ACO5005D 08D or 1 ACO5000A and 1 ACO5012D 20D 216 195 4 modules unit made of any combination of 1 ACO5000A drive s ACO50xxD and or 1 ACO5000R R1 287 266 5 modules unit made of any combination of 1 ACO5000A drive s ACO50xxD and or 1 ACO5000R R1 358 337 6 modules unit made of any combination of 1 ACO500...

Page 8: ...rload protection required if not short circuit proof Specification of the output terminal block XD1 Motor power o Max output voltage 3 phases 480 V 5000 Hz o Use power cable according to the recommendation of the motor manufacturer o Cable gauge according the motor current requirements PTC input o This input is over voltage proof up to 500 VAC o In case of use of temperature sensor program the app...

Page 9: ... risk of inverting the connectors of the power supply and the drive s both connectors are coded The pictures show the coding position white square and the way to insert the coding tag the right pictures show a half inserted tag PRESS PULL Foolproofing of the power supply Foolproofing of the drive s Power supply Driver ...

Page 10: ...play shows the current status of drive used as fault indicator too PROGRAM a service push button used to upgrade the firmware via the USB port Pressing this button at power ON or under power for more than 5 sec will initiate a point to point connection This port is used to set the of the drive s and their PROFIBUS address PROFIBUS D sub 9 poles connector This field bus is an option not to be retro...

Page 11: ...fter a failure Don t apply a permanent 24 VDC as the reset is triggered by the positive edge of the signal Min duration of the pulse 5 ms 10 0 V Electronic ground of the drive linked to the 0 V of the external 24 VDC X1 2 11 A_OUT1 2 free programmable 0 to 10 V analogue outputs Allocated parameters selected by program Refer to 0 V terminal X1 2 15 Max load 10 mA short circuit proof 12 A_OUT2 13 10...

Page 12: ...e of these outputs use a load resistors of max 3 3 kΩ 27 OUT2 28 OUT3 29 OUT4 30 0 V Electronic ground of the drive linked to the 0 V of the external 24 VDC Connecting and wiring instructions The wiring diagram EMC Requirements Mounting instructions related to the EMC directive 89 336 EEC 1 The frequency converter must be mounted in a closed metal cabinet 2 The power connection between converter a...

Page 13: ...mandatory to implement the safety related drive interlock as described in this manual It requires to comply to the following requirements a Use the ENABLE input b Follow the start sequence procedure as described in this manual to START and STOP the drive 2 According EN954 1 category 1 In this case you need to a Put a jumper between the terminal 24V_OUT and the input ENABLE b START and STOP the dri...

Page 14: ...nected to 24 VDC via a jumper 3 EN_A NOT USED 4 EN_A 5 DR_R READY Relay output NO potential free contact Closed when ready Failure when open 6 DR_R 7 START Apply 24 VDC to START the drive 8 STOP Must be connected to 24 VDC via a jumper This input has the function of a START enable 9 RESET Apply 24 VDC to reset DON T use a jumper 10 0 V Electronic ground of the drive To the machine controller PLC F...

Page 15: ...ing of the DR_R contact If the ENABLE input is activated before the main is applied the drive is going to failure mode E4 Power Fail and a RESET command will be needed after the closing of the DR_R contact Procedure to make a START from the safe interlock mode 1 Energized the safety relay by applying 24 V to the ENABLE input 2 Wait until the safety relay feed back contact EN_A is closed open in th...

Page 16: ...READY Relay output NO potential free contact Closed when ready Failure when open 6 DR_R 7 START Apply 24 VDC to START the drive 8 STOP Signal is delivered by the PLC only after the reception of the ENABLE confirmation terminals 3 4 EN_A This input has the function of a START enable 9 RESET Apply 24 VDC to reset DON T use a jumper 10 0 V Electronic ground of the drive To the machine controller PLC ...

Page 17: ...READY Relay output NO potential free contact Closed when ready Failure when open 6 DR_R 7 START Apply 24 VDC to START the drive 8 STOP Signal is delivered by the PLC only after the reception of the ENABLE confirmation terminals 3 4 EN_A This input has the function of a START enable 9 RESET Apply 24 VDC to reset DON T use a jumper 10 0 V Electronic ground of the drive To the machine controller PLC ...

Page 18: ...complete machine has been done The safe interlock function is a feature to allow the product integrators to satisfy the requirement of the standards to secure a safe interlock of the drive and its connected motor Connecting cables to the ENABLE STOP and START inputs Those connecting cables have to comply with the requirement of the table D 5 of ISO13849 2 The elimination of the risk that short cir...

Page 19: ...s display The drive is in STOP mode START mode the segment is rotating clockwise or counter clockwise according to the direction of the rotation of the motor E flashing indicates a failure The display will show alternatively an E and an alphanumeric character indicating the type of failure For detail see paragraph Codification of failure Intermediate DC bus voltage 50 VDC Indicate that the DC curr...

Page 20: ...Auxiliary power supply failures Indicates that one of the auxiliary voltages 15 VDC or 5 VDC is missing or 24VDC 20VDC External interlock is open Motor temperature too high PTC Converter temperature too high NTC Klixon contact open Indicate that the temperature of the external braking resistor is too high or that this external module has been removed and the safety jumper not put in place Motor ov...

Page 21: ...3 The control connection must utilize shielded cables 4 The shield of the cables must be grounded at both ends 5 Power connections and control connection must be placed in separated canals 6 No external input filter is required The R D manager André Schwendener Assistance and Trouble shooting All our products are manufactured in accordance with an accurate quality process Before delivery they are ...

Page 22: ...Page 22 22 User Manual ACO5000 Please contact AHS Antriebstechnik GmbH Fichtenweg 17 64319 Pfungstadt 49 6157 9866110 info ahs antriebstechnik de ...

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