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THE HEATER SHOULD BE LOCATED IN AN AREA WHERE
LEAKAGE OF THE TANK OR CONNECTIONS WILL NOT
RESULT IN DAMAGE TO THE AREA ADJACENT TO THE
HEATER OR TO LOWER FLOORS OF THE STRUCTURE. 

When

such locations cannot be avoided, a suitable drain pan should be
installed under the heater, see fig. 1.  The pan should have a
minimum length and width of at least 2 inches greater than the
diameter of the heater and should be piped to an adequate drain.
Drain pans suitable for these heaters are available from your
dealer or A.O. Smith Water Products Company, Product Service
Division, 5621 W. 115th Street, Alsip, IL 60803, 1-800-433-2545.

 WARNING

DO NOT INSTALL THIS WATER HEATER DIRECTLY ON A
CARPETED FLOOR.  A FIRE HAZARD MAY RESULT.  

Instead

the water heater must be placed on a metal or wood panel
extending beyond the full width and depth by at least 3 inches
(76.2mm) in any direction.  If the heater is installed in a carpeted
alcove or closet, the entire floor shall be covered by the panel.
Also, see DRAINING.

WATER CONNECTIONS

Refer to figure 1 for typical installation.  A suitable pipe thread
sealant must be used to prevent leakage.

WATER (POTABLE) HEATING AND SPACE

HEATING

1. All piping components connected to this unit for space heating

applications shall be suitable for use with potable water.

2. Toxic chemicals, such as those used for boiler treatment, shall

NEVER be introduced into this system.

3. This unit may NEVER be connected to any existing heating

system or component(s) previously used with a non-potable
water heating appliance.

4. When the system requires water for space heating at

temperatures higher than required for domestic water
purposes, a tempering valve must be installed.  Please refer
to Figure 2 for suggested piping arrangement.

          

FIGURE 2

CLOSED WATER SYSTEM

A closed system will exist if a back-flow preventer (check valve),
pressure reducing valve, or other similar device is installed in the
cold water line between the water heater and the street main (or
well).  Excessive pressure may develop due to the thermal
expansion of heated water causing premature tank failure or

intermittent relief valve operation.  This type of failure is  not
covered by the limited warranty.  An expansion tank may be
necessary in the cold water supply to alleviate this situation, see
fig. 1.  Contact the local plumbing authority.

If the temperature and pressure relief valve on the appliance
discharges periodically, this may be due to thermal expansion in
a closed water supply system.  Contact the water supplier or local
plumbing inspector on how to correct the situation.  

Do not plug

the temperature and pressure relief valve.

GAS CONNECTIONS

The minimum gas supply pressure is 5.0" W.C for natural gas
(11.0" W.C. for propane).

THE HEATER IS NOT INTENDED FOR OPERATION AT HIGHER
THAN 14.0'' WATER COLUMN SUPPLY PRESSURE.
EXPOSURE TO HIGHER GAS SUPPLY PRESSURE MAY
CAUSE DAMAGE TO THE CONTROL WHICH COULD RESULT
IN FIRE OR EXPLOSION.

  If overpressure has occurred such as

through improper testing of gas lines or emergency malfunction
of the supply system, the control must be checked for safe
operation.  Make sure that the outside vents on the supply
regulators and the safety vent valves are protected against
blockage.  These are parts of the gas supply system not the heater.
Vent blockage may occur during ice storms.

IT IS IMPORTANT TO GUARD AGAINST CONTROL FOULING
FROM CONTAMINANTS IN THE GAS WAYS.  SUCH FOULING
MAY CAUSE IMPROPER OPERATION, FIRE OR EXPLOSION.

All piping must comply with local codes and ordinances or with
the National Fuel Gas Code (ANSI Z223.1/ NFPA-54) whichever
applies. Copper and brass tubing and fittings (except tin lined
copper tubing) shall not be used.

REFER TO FIG. 1 FOR CONNECTION DETAILS.  BEFORE
ATTACHING THE GAS LINE BE SURE THAT ALL GAS PIPE IS
CLEAN ON THE INSIDE.

TO TRAP ANY DIRT OR FOREIGN MATERIAL IN THE GAS
SUPPLY LINE, A DIRT LEG (SOMETIMES CALLED DRIP LEG)
MUST BE INCORPORATED IN THE PIPING, FIG. 1.

  The dirt leg

must be readily accessible.  Install in accordance with
recommendations of serving gas supplier.  Refer to the latest
edition of National Fuel Gas Code, ANSI Z223.1.

To prevent damage, care must be taken not to apply too much
torque when attaching gas supply pipe to gas valve inlet.  The
thermostat inlet has a pad for use with back up wrench.

Apply joint compounds (pipe dope) sparingly and only to the male
threads of pipe joints.  Do not apply compound to the first two
threads.  Use compounds resistant to the action of liquefied
petroleum gases.  Do not use teflon tape on gas valve fittings.

DISCONNECT THE APPLIANCE AND ITS INDIVIDUAL SHUT
OFF VALVE FROM THE GAS SUPPLY PIPING SYSTEM DURING
ANY SUPPLY PRESSURE TESTING EXCEEDING 1/2 PSI (3.5
kPa).  GAS SUPPLY LINE MUST BE CAPPED WHEN
DISCONNECTED FROM THE HEATER.  FOR TEST
PRESSURES AT 1/2 PSI (3.5 kPa) OR LESS, THE APPLIANCE
NEED NOT BE DISCONNECTED, BUT MUST BE ISOLATED
FROM THE SUPPLY PRESSURE TEST BY CLOSING THE MAIN
MANUAL GAS VALVE.

Summary of Contents for FPCR

Page 1: ...ghly read this manual before installation and or operation of this water heater Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE OWNER SMANUAL A DIVISION OF A O SMITH CORPORATION...

Page 2: ...mith Water Products Company 5621 W 115th Street Alsip IL 60803 1 800 433 2545 When ordering parts provide complete model and serial numbers see rating plate quantity and name of part desired as listed in Figure 1 Standard hardware items may be purchased locally GAS MODELS FPSH FPCR FPST WITH HOT SURFACE IGNITION AND SMARTVALVETM 2 PVC VENT CAPABILITY FIGURE 1 P TEMPERATURE AND PRESSURE RELIEF VALV...

Page 3: ...on air flow to the burner Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels from A O Smith for placement on the blanket directly over the existing labels Do inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustion air flow GENERAL SAFETY INFORMATION ...

Page 4: ...ting the free area of a vent opening the blocking effect of screens louvers and grills should be considered Screens shall not be of a mesh smaller than 1 4 inch square If the free area is not known the latest edition of National Fuel Gas Code ANSI Z223 1 recommends using figures of 20 25 percent free area for wood louvers or 60 75 percent for metal grills or louvers UNCONFINED SPACE In buildings o...

Page 5: ... valve on the appliance discharges periodically this may be due to thermal expansion in a closed water supply system Contact the water supplier or local plumbing inspector on how to correct the situation Do not plug the temperature and pressure relief valve GAS CONNECTIONS The minimum gas supply pressure is 5 0 W C for natural gas 11 0 W C for propane THE HEATER IS NOT INTENDED FOR OPERATION AT HI...

Page 6: ...er also recommends that the vent termination should not be installed closer than 3 feet from an inside corner of an L shaped structure and not be less than 1 foot above grade The vent shall terminate a minimum of 12 above expected snowfall level to prevent blockage of vent termination 4 In cold climates it is recommended that vent termination not be mounted directly above or within 3 feet horizont...

Page 7: ...stallation of total vent system Review the charts on Page9 to make sure that the vent system is within the allowed vent configuration 1 The FPSH FPCR FPST Power Vent Models come with the blower assembly installed 2 After the unit is set in place make sure the blower assembly is still mounted securely Also make sure there is no damage to the blower 3 Make sure there is no packing material in the di...

Page 8: ...otal vent length for both two 2 and three 3 inch vent pipe See information below on what types of material can be used for pipe and fittings Note Use only vent terminal supplied with unit 3 See the instructions on pages 11 and 12 for the proper method of cutting and cementing the PVC pipe and fittings 4 A 2 elbow or coupling should be mounted to the discharge or the blower and secured with silicon...

Page 9: ... same as eight 8 feet of pipe For the three inch vent one 1 90 elbow is approximately the same as five 5 feet of pipe TABLE FOR VENT PIPE LENGTH FOR FPST UNITS TWO INCH DIAMETER PIPE Number of 90 Elbows Number of 45 Elbows Minimum Pipe Maximum Pipe One 1 None 2 Ft 27 Ft One 1 One 1 1 Ft 23 Ft Two 2 None 1 Ft 19 Ft Two 2 One 1 1 Ft 15 Ft Three 3 None 1 Ft 11 Ft Three 3 One 1 1 Ft 7 Ft Four 4 None 1...

Page 10: ...ions or those of your contractor The solvent welding technique of joining PVC and CPVC pipe is a specialized skill just as any other pipe fitting technique E Closely supervise the installation and inspect the finished job before start up F Contact the manufacturer supplier or competent consulting agency if you have any questions about the application or installation of PVC and CPVC pipe G Take the...

Page 11: ...e socket Occasionally when pipe fitting dimensions are at the tolerance extremes it will be possible to fully insert dry pipe to the bottom of the fitting socket When this happens a sufficient quantity of cement must be applied to the joint to fill the gap between the pipe and fitting The gap must be filled to obtain a strong leak free joint D Inspection cleaning priming Visually inspect the insid...

Page 12: ...wing the heater and piping to be filled Fig 1 M 4 Close the hot water faucet as water starts to flow from the faucet 5 The heater is ready to be operated TEMPERATURE REGULATION WARNING THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE PAINFUL SCALDING WITH POSSIBLE SERIOUS AND ...

Page 13: ...e and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS A Set thermostat to the lowest setting B Turn off all electric power to the appliance if service is to be performed BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES 1 STOP Read the safety information above on this label 2 Turn the ON OFF switch...

Page 14: ...a call for heat from the thermostat 2 The thermostat calls for heat by reading a resistance value within a given range directly proprtional to water temperature 3 The control Module a Checks the pressure switch for an open circuit b Energizes the blower c Checks the pressure switch for a closed circuit to prove draft d Sends line voltage to the hot surface igniter with a 7 second warm up period e ...

Page 15: ...lower unit should be checked periodically for any accumulation of dust and lint Any build up of dirt in the screen can result in insufficient dilution air and excessive vent temperatures that could cause heat damage to the PVC pipe The venter must be inspected four times a year Points of inspection are 1 MOTOR Motor must rotate freely 2 WHEEL Wheel must be clean of soot ash lint or any other coati...

Page 16: ...oltage at harness connectors Slow Blink Bright Dim Normal operation Not applicable 1 Flash Setpoint error internal failure detected Replace gas control valve Replace pressure switch Replace pressure switch 2 Flashes Pressure switch failed to open Replace blower assembly Replace pressure switch 3 Flashes Pressure switch failed to close Replace blower assembly ECO activated Replace ECO 4 Flashes Blo...

Page 17: ...nstall correct orifice A Dirt in burner ports Turn off heater and gas clean burner head B Combustion air path restricted Check intake venting arrangements for YELLOW FLAME obstructions C Not enough dilution air for proper Check Intake venting arrangement for obstructions combustion A Water on the floor under heater See CONDENSATION section CONDENSATION B Water dripping from pan Provide drip TEE to...

Page 18: ...part thereof including freezing fire floods or lightning any misuse abuse or alteration of it any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMENT WATER HEATER OR PART THEREOF THE OWNER IS RESPONSIBLE FOR ALL OTHER COSTS Such costs may in...

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