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12

F. Joint assembly

Working quickly, insert the pipe into the fitting socket bottom
and give the pipe or fitting a 1/4" turn to evenly distribute the
cement. Do not continue to rotate the pipe after it has hit the
bottom of the fitting socket. A good joint will have sufficient
cement to make a bead all the way around the outside of the
fitting hub. The fitting will have a tendency to slide back while
the cement is still wet so hold the joint together for about 15
seconds.

                             

STEP G

G. Cleanup and joint movement

Remove all excess cement from around the pipe and fitting
with a dry cotton rag. This must be done while the cement is
still soft.

The joint should not be disturbed immediately after the
cementing procedure, and sufficient time should be allowed
for proper curing of the joint. Exact drying time is difficult to
predict because it depends on variables such as temperature,
humidity and cement integrity. For more specific information,
you should contact your solvent cement manufacturer.

T & P VALVE and PIPE INSULATION (On Selected Models)

Remove insulation for T & P
Valve and pipe connections
from carton.

Fit pipe insulation over the in-
coming cold water line and the
hot water line.  Make sure that
 the insulation is against the
top cover of the heater.

Fit T & P valve insulation over
valve.  Make sure that the
insulation does not interfere
with the lever of the T & P
valve.

Secure all insulation using tape.

 

 OPERATION

WARNING

NEVER OPERATE THE HEATER WITHOUT FIRST BEING
CERTAIN IT IS FILLED WITH WATER AND A TEMPERATURE
AND PRESSURE RELIEF VALVE IS INSTALLED IN THE RELIEF
VALVE OPENING OF THE HEATER.  DO NOT ATTEMPT TO
OPERATE HEATER WITH COLD WATER INLET VALVE
CLOSED.

TO OPERATE THE WATER HEATER

FILLING

1. Close the heater drain valve by turning handle clockwise .

Fig. 1 (T)

2. Open a nearby hot water faucet to permit the air in the system

to escape.

3. Fully open the cold water inlet pipe valve (allowing the heater

and piping to be filled.  Fig. 1(M)

4. Close the hot water faucet as water starts to flow from the

faucet.

5. The heater is ready to be operated.

TEMPERATURE REGULATION

WARNING

THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE
THERMOSTAT TO CONTROL WATER TEMPERATURE.  HOT
WATER TEMPERATURES REQUIRED FOR AUTOMATIC
DISHWASHER  AND LAUNDRY USE CAN CAUSE PAINFUL
SCALDING WITH POSSIBLE SERIOUS AND PERMANENT
INJURY.  THE TEMPERATURE AT WHICH INJURY OCCURS
VARIES WITH THE PERSON'S AGE AND THE TIME OF
EXPOSURE.  THE SLOWER RESPONSE TIME OF CHILDREN,
AGED OR DISABLED PERSONS INCREASES THE HAZARDS
TO THEM.  NEVER ALLOW SMALL CHILDREN TO USE A HOT
WATER TAP OR TO DRAW THEIR OWN BATH WATER.  NEVER
LEAVE A CHILD OR DISABLED PERSON UNATTENDED IN A
BATHTUB OR SHOWER.

THE WATER HEATER SHOULD BE LOCATED IN AN AREA
WHERE THE GENERAL PUBLIC DOES NOT HAVE ACCESS.
IF A SUITABLE AREA IS NOT AVAILABLE, A COVER SHOULD
BE INSTALLED OVER THE THERMOSTAT TO PREVENT
TAMPERING.  

Suitable covers are available through A.O. Smith

Water Products Company, 5621 W. 115th Street, Alsip, IL 60803.

It is recommended that lower water temperatures be used to avoid
the risk of scalding.  It is further recommended, in all cases, that
the water temperature dial be set for the lowest temperature which
satisfies your hot water needs.  This will also provide the most
energy efficient operation of the water heater.  The water
temperature adjusting dial was factory set at the lowest
temperature;  Turning the dial counterclockwise  

  decreases

temperature, and clockwise  

  increases temperature.

SETTING THE WATER HEATER TEMPERATURE AT 120°F
(APPROX. "HOT"  MARK ON TEMPERATURE SETTING DIAL
OF GAS VALVE)  WILL REDUCE THE RISK OF SCALDS

.  Some

states require settings at specific lower temperatures.

Figure 9 shows the approximate water temperatures produced at
various thermostat dial settings.  Short repeated heating cycles
caused by small hot water uses can cause temperatures at the
point of use to exceed the thermostat setting by up to 30°F.  If you
experience this type of use you should consider using lower
temperature settings to reduce scald hazards.

Summary of Contents for FPCR

Page 1: ...ghly read this manual before installation and or operation of this water heater Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE OWNER SMANUAL A DIVISION OF A O SMITH CORPORATION...

Page 2: ...mith Water Products Company 5621 W 115th Street Alsip IL 60803 1 800 433 2545 When ordering parts provide complete model and serial numbers see rating plate quantity and name of part desired as listed in Figure 1 Standard hardware items may be purchased locally GAS MODELS FPSH FPCR FPST WITH HOT SURFACE IGNITION AND SMARTVALVETM 2 PVC VENT CAPABILITY FIGURE 1 P TEMPERATURE AND PRESSURE RELIEF VALV...

Page 3: ...on air flow to the burner Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels from A O Smith for placement on the blanket directly over the existing labels Do inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustion air flow GENERAL SAFETY INFORMATION ...

Page 4: ...ting the free area of a vent opening the blocking effect of screens louvers and grills should be considered Screens shall not be of a mesh smaller than 1 4 inch square If the free area is not known the latest edition of National Fuel Gas Code ANSI Z223 1 recommends using figures of 20 25 percent free area for wood louvers or 60 75 percent for metal grills or louvers UNCONFINED SPACE In buildings o...

Page 5: ... valve on the appliance discharges periodically this may be due to thermal expansion in a closed water supply system Contact the water supplier or local plumbing inspector on how to correct the situation Do not plug the temperature and pressure relief valve GAS CONNECTIONS The minimum gas supply pressure is 5 0 W C for natural gas 11 0 W C for propane THE HEATER IS NOT INTENDED FOR OPERATION AT HI...

Page 6: ...er also recommends that the vent termination should not be installed closer than 3 feet from an inside corner of an L shaped structure and not be less than 1 foot above grade The vent shall terminate a minimum of 12 above expected snowfall level to prevent blockage of vent termination 4 In cold climates it is recommended that vent termination not be mounted directly above or within 3 feet horizont...

Page 7: ...stallation of total vent system Review the charts on Page9 to make sure that the vent system is within the allowed vent configuration 1 The FPSH FPCR FPST Power Vent Models come with the blower assembly installed 2 After the unit is set in place make sure the blower assembly is still mounted securely Also make sure there is no damage to the blower 3 Make sure there is no packing material in the di...

Page 8: ...otal vent length for both two 2 and three 3 inch vent pipe See information below on what types of material can be used for pipe and fittings Note Use only vent terminal supplied with unit 3 See the instructions on pages 11 and 12 for the proper method of cutting and cementing the PVC pipe and fittings 4 A 2 elbow or coupling should be mounted to the discharge or the blower and secured with silicon...

Page 9: ... same as eight 8 feet of pipe For the three inch vent one 1 90 elbow is approximately the same as five 5 feet of pipe TABLE FOR VENT PIPE LENGTH FOR FPST UNITS TWO INCH DIAMETER PIPE Number of 90 Elbows Number of 45 Elbows Minimum Pipe Maximum Pipe One 1 None 2 Ft 27 Ft One 1 One 1 1 Ft 23 Ft Two 2 None 1 Ft 19 Ft Two 2 One 1 1 Ft 15 Ft Three 3 None 1 Ft 11 Ft Three 3 One 1 1 Ft 7 Ft Four 4 None 1...

Page 10: ...ions or those of your contractor The solvent welding technique of joining PVC and CPVC pipe is a specialized skill just as any other pipe fitting technique E Closely supervise the installation and inspect the finished job before start up F Contact the manufacturer supplier or competent consulting agency if you have any questions about the application or installation of PVC and CPVC pipe G Take the...

Page 11: ...e socket Occasionally when pipe fitting dimensions are at the tolerance extremes it will be possible to fully insert dry pipe to the bottom of the fitting socket When this happens a sufficient quantity of cement must be applied to the joint to fill the gap between the pipe and fitting The gap must be filled to obtain a strong leak free joint D Inspection cleaning priming Visually inspect the insid...

Page 12: ...wing the heater and piping to be filled Fig 1 M 4 Close the hot water faucet as water starts to flow from the faucet 5 The heater is ready to be operated TEMPERATURE REGULATION WARNING THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE PAINFUL SCALDING WITH POSSIBLE SERIOUS AND ...

Page 13: ...e and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS A Set thermostat to the lowest setting B Turn off all electric power to the appliance if service is to be performed BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES 1 STOP Read the safety information above on this label 2 Turn the ON OFF switch...

Page 14: ...a call for heat from the thermostat 2 The thermostat calls for heat by reading a resistance value within a given range directly proprtional to water temperature 3 The control Module a Checks the pressure switch for an open circuit b Energizes the blower c Checks the pressure switch for a closed circuit to prove draft d Sends line voltage to the hot surface igniter with a 7 second warm up period e ...

Page 15: ...lower unit should be checked periodically for any accumulation of dust and lint Any build up of dirt in the screen can result in insufficient dilution air and excessive vent temperatures that could cause heat damage to the PVC pipe The venter must be inspected four times a year Points of inspection are 1 MOTOR Motor must rotate freely 2 WHEEL Wheel must be clean of soot ash lint or any other coati...

Page 16: ...oltage at harness connectors Slow Blink Bright Dim Normal operation Not applicable 1 Flash Setpoint error internal failure detected Replace gas control valve Replace pressure switch Replace pressure switch 2 Flashes Pressure switch failed to open Replace blower assembly Replace pressure switch 3 Flashes Pressure switch failed to close Replace blower assembly ECO activated Replace ECO 4 Flashes Blo...

Page 17: ...nstall correct orifice A Dirt in burner ports Turn off heater and gas clean burner head B Combustion air path restricted Check intake venting arrangements for YELLOW FLAME obstructions C Not enough dilution air for proper Check Intake venting arrangement for obstructions combustion A Water on the floor under heater See CONDENSATION section CONDENSATION B Water dripping from pan Provide drip TEE to...

Page 18: ...part thereof including freezing fire floods or lightning any misuse abuse or alteration of it any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMENT WATER HEATER OR PART THEREOF THE OWNER IS RESPONSIBLE FOR ALL OTHER COSTS Such costs may in...

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