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4

 INSTALLATION

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER
REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED
TRADESMAN IN THE FIELD INVOLVED.  PLUMBING, AIR
SUPPLY, VENTING AND GAS SUPPLY ARE REQUIRED.

GENERAL

The installation must conform to these instructions and the local
code authority having jurisdiction.  In the absence of local codes,
the installation must comply with the latest editions of the National
Fuel Gas Code ANSI Z223.1/NFPA 54 and the National Electrical
Code, NFPA 70.  The former is available from the Canadian
Standards Association, 8501 East Pleasant Valley Road,
Cleveland, OH 44131, and both documents are available from
the National Fire Protection Association, 1 Batterymarch Park,
Quincy, MA 02269.

HIGH ALTITUDE INSTALLATION

 WARNING

INSTALLATIONS ABOVE 6500 FEET REQUIRE REPLACEMENT
OF THE BURNER ORIFICE IN ACCORDANCE WITH THE
NATIONAL FUEL GAS CODE (ANSI Z223.1/NFPA  54). FAILURE
TO REPLACE THE ORIFICE WILL RESULT IN IMPROPER AND
INEFFICIENT OPERATION OF THE APPLIANCE, PRODUCING
CARBON MONOXIDE GAS IN EXCESS OF SAFE LIMITS,
WHICH COULD RESULT IN SERIOUS PERSONAL INJURY OR
DEATH.

LOCATION OF HEATER

The heater is design certified by the American Gas Association
for installation on combustible flooring in a closet having minimum
clearances from combustible material of: 0" clearance from sides
and rear, 4" from the front and 12" from the top.  (Standard
clearance.)  If clearances stated on the heater differ from standard
clearances, install water heater according to clearances stated
on heater.

Adequate clearance for servicing this appliance should be
considered before installation, such as changing the anodes, etc

A minimum clearance of 4" must be allowed for access to
replaceable parts such as the thermostats, drain valve and relief
valve.

When installing the heater, consideration must be given to proper
location.  Location selected should be as close to the wall as
practicable and as centralized with the water piping system as
possible.

AIR REQUIREMENTS

Dilution air temperature must be 100°F or less.  In calculating the
free area of a vent opening, the blocking effect of screens, louvers
and grills should be considered.  Screens shall not be of a mesh
smaller than 1/4 inch square.  If the free area is not known, the
latest edition of National Fuel Gas Code ANSI Z223.1
recommends using figures of 20-25 percent free area for wood
louvers or 60-75 percent for metal grills or  louvers.

UNCONFINED SPACE

In buildings of conventional frame, brick or stone construction,
unconfined spaces may provide adequate air for combustion,
ventilation, and dilution air for power venter.

If the unconfined space is within a building of tight construction
(as defined in the most recent revision of the National Fuel Gas
Code Handbook), air for combustion, ventilation, and venter
dilution must be obtained from outdoors.  The installation
instructions for confined spaces must be followed.

    

CONFINED SPACE

When drawing combustion and dilution air from inside a
conventionally constructed building to a confined space, such a
space shall be provided with two permanent openings;  ONE
WITHIN 12 INCHES OF THE ENCLOSURE TOP AND ONE IN
OR WITHIN 12 INCHES OF THE ENCLOSURE BOTTOM.  Each
opening shall have a free area of one square inch per 1000 Btuh
of the total input of all appliances in the enclosure, but not less
than 100 square inches.

If the confined space is within a building of tight construction, air
for combustion, ventilationand power venter dilution must be
obtained from outdoors.  When directly communicating with the
outdoors or communicating through vertical ducts, two permanent
openings, located in the above manner, shall be provided.  Each
opening shall have a free area of not less than one square inch
per 4000 Btuh of the total input of all appliances in the enclosure.
If horizontal ducts are used, each opening shall have a free area
of not less than one square inch per 2000 Btuh of the total input
of all appliances in the enclosure.

 CAUTION

In cold climates provide protection against freeze-up.

Installation:
Do not install water heater
where flammable products
will be stored or used unless
the main burner and hot
surface igniter are at least

18” above the floor.  This will
reduce, but not eliminate, the
risk of vapors being ignited
by the main burner or hot
surface igniter.

Summary of Contents for FPCR

Page 1: ...ghly read this manual before installation and or operation of this water heater Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE OWNER SMANUAL A DIVISION OF A O SMITH CORPORATION...

Page 2: ...mith Water Products Company 5621 W 115th Street Alsip IL 60803 1 800 433 2545 When ordering parts provide complete model and serial numbers see rating plate quantity and name of part desired as listed in Figure 1 Standard hardware items may be purchased locally GAS MODELS FPSH FPCR FPST WITH HOT SURFACE IGNITION AND SMARTVALVETM 2 PVC VENT CAPABILITY FIGURE 1 P TEMPERATURE AND PRESSURE RELIEF VALV...

Page 3: ...on air flow to the burner Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels from A O Smith for placement on the blanket directly over the existing labels Do inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustion air flow GENERAL SAFETY INFORMATION ...

Page 4: ...ting the free area of a vent opening the blocking effect of screens louvers and grills should be considered Screens shall not be of a mesh smaller than 1 4 inch square If the free area is not known the latest edition of National Fuel Gas Code ANSI Z223 1 recommends using figures of 20 25 percent free area for wood louvers or 60 75 percent for metal grills or louvers UNCONFINED SPACE In buildings o...

Page 5: ... valve on the appliance discharges periodically this may be due to thermal expansion in a closed water supply system Contact the water supplier or local plumbing inspector on how to correct the situation Do not plug the temperature and pressure relief valve GAS CONNECTIONS The minimum gas supply pressure is 5 0 W C for natural gas 11 0 W C for propane THE HEATER IS NOT INTENDED FOR OPERATION AT HI...

Page 6: ...er also recommends that the vent termination should not be installed closer than 3 feet from an inside corner of an L shaped structure and not be less than 1 foot above grade The vent shall terminate a minimum of 12 above expected snowfall level to prevent blockage of vent termination 4 In cold climates it is recommended that vent termination not be mounted directly above or within 3 feet horizont...

Page 7: ...stallation of total vent system Review the charts on Page9 to make sure that the vent system is within the allowed vent configuration 1 The FPSH FPCR FPST Power Vent Models come with the blower assembly installed 2 After the unit is set in place make sure the blower assembly is still mounted securely Also make sure there is no damage to the blower 3 Make sure there is no packing material in the di...

Page 8: ...otal vent length for both two 2 and three 3 inch vent pipe See information below on what types of material can be used for pipe and fittings Note Use only vent terminal supplied with unit 3 See the instructions on pages 11 and 12 for the proper method of cutting and cementing the PVC pipe and fittings 4 A 2 elbow or coupling should be mounted to the discharge or the blower and secured with silicon...

Page 9: ... same as eight 8 feet of pipe For the three inch vent one 1 90 elbow is approximately the same as five 5 feet of pipe TABLE FOR VENT PIPE LENGTH FOR FPST UNITS TWO INCH DIAMETER PIPE Number of 90 Elbows Number of 45 Elbows Minimum Pipe Maximum Pipe One 1 None 2 Ft 27 Ft One 1 One 1 1 Ft 23 Ft Two 2 None 1 Ft 19 Ft Two 2 One 1 1 Ft 15 Ft Three 3 None 1 Ft 11 Ft Three 3 One 1 1 Ft 7 Ft Four 4 None 1...

Page 10: ...ions or those of your contractor The solvent welding technique of joining PVC and CPVC pipe is a specialized skill just as any other pipe fitting technique E Closely supervise the installation and inspect the finished job before start up F Contact the manufacturer supplier or competent consulting agency if you have any questions about the application or installation of PVC and CPVC pipe G Take the...

Page 11: ...e socket Occasionally when pipe fitting dimensions are at the tolerance extremes it will be possible to fully insert dry pipe to the bottom of the fitting socket When this happens a sufficient quantity of cement must be applied to the joint to fill the gap between the pipe and fitting The gap must be filled to obtain a strong leak free joint D Inspection cleaning priming Visually inspect the insid...

Page 12: ...wing the heater and piping to be filled Fig 1 M 4 Close the hot water faucet as water starts to flow from the faucet 5 The heater is ready to be operated TEMPERATURE REGULATION WARNING THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE PAINFUL SCALDING WITH POSSIBLE SERIOUS AND ...

Page 13: ...e and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS A Set thermostat to the lowest setting B Turn off all electric power to the appliance if service is to be performed BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES 1 STOP Read the safety information above on this label 2 Turn the ON OFF switch...

Page 14: ...a call for heat from the thermostat 2 The thermostat calls for heat by reading a resistance value within a given range directly proprtional to water temperature 3 The control Module a Checks the pressure switch for an open circuit b Energizes the blower c Checks the pressure switch for a closed circuit to prove draft d Sends line voltage to the hot surface igniter with a 7 second warm up period e ...

Page 15: ...lower unit should be checked periodically for any accumulation of dust and lint Any build up of dirt in the screen can result in insufficient dilution air and excessive vent temperatures that could cause heat damage to the PVC pipe The venter must be inspected four times a year Points of inspection are 1 MOTOR Motor must rotate freely 2 WHEEL Wheel must be clean of soot ash lint or any other coati...

Page 16: ...oltage at harness connectors Slow Blink Bright Dim Normal operation Not applicable 1 Flash Setpoint error internal failure detected Replace gas control valve Replace pressure switch Replace pressure switch 2 Flashes Pressure switch failed to open Replace blower assembly Replace pressure switch 3 Flashes Pressure switch failed to close Replace blower assembly ECO activated Replace ECO 4 Flashes Blo...

Page 17: ...nstall correct orifice A Dirt in burner ports Turn off heater and gas clean burner head B Combustion air path restricted Check intake venting arrangements for YELLOW FLAME obstructions C Not enough dilution air for proper Check Intake venting arrangement for obstructions combustion A Water on the floor under heater See CONDENSATION section CONDENSATION B Water dripping from pan Provide drip TEE to...

Page 18: ...part thereof including freezing fire floods or lightning any misuse abuse or alteration of it any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMENT WATER HEATER OR PART THEREOF THE OWNER IS RESPONSIBLE FOR ALL OTHER COSTS Such costs may in...

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