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15

  MAINTENANCE

 WARNING

DISCONNECT FROM ELECTRICAL SUPPLY BEFORE
SERVICING UNIT.

FOR YOUR SAFETY, WATER HEATER SERVICE SHOULD BE
PERFORMED ONLY BY A QUALIFIED SERVICE TECHNICIAN.
READ THE GENERAL SAFETY INFORMATION SECTION FIRST.

USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS
COMPONENTS WEAR OUT OVER A PERIOD OF TIME.  THE
GAS CARRYING COMPONENTS OF THIS APPLIANCE
SHOULD BE INSPECTED FOR PROPER OPERATION
PERIODICALLY BY A QUALIFIED SERVICE TECHNICIAN.

MAIN BURNER -FIG. 1

Check main burner every 12 months for proper flame
characteristics. This is done by removing door(s) on heater, fig.
1.  The main burner should provide complete combustion of gas;
ignite rapidly; give reasonably quiet operation; cause no excessive
flame lifting from burner ports.  Make sure that the flow of
combustion and ventilation air is not blocked.

If proper flame characteristics are not evident, check for
accumulation of lint or other foreign material that restricts or blocks
the air openings in the heater or burner.  Also check AIR
REQUIREMENTS.

 WARNING

SOOT BUILD-UP INDICATES A PROBLEM THAT REQUIRES
CORRECTION BEFORE FURTHER USE.  Consult with a qualified
service technician.

Should the main burner or burner air openings require cleaning,
turn the blower switch to “OFF” position and allow the burner to
cool.  Remove the burner and clean with a soft brush.  Clean
main burner orifice with a suitable soft material.

HIGH TEMPERATURE LIMIT SWITCH

(Single-UseType Energy Cut Off)

The thermostat has a built-in limit switch which will actuate in
case of excessive water temperatures.  The heater cannot be
relit until the ECO (labeled as single-use type) is replaced  It is
important that a serviceman be called to determine the reason
for limit operation and thus avoid repeated thermostat
replacement.  Lower the temperature adjustment dial setting on
new control.

VENTING SYSTEM (S)-FIG. 10

HAVE VENTING SYSTEM CHECKED EVERY SIX  MONTHS
FOR OBSTRUCTIONS AND/OR DETERIORATION IN VENT
PIPING.

POWER VENTER MAINTENANCE

 CAUTION

The air flow restrictor screen on the inlet side of the blower unit

should be checked periodically for any accumulation of dust and
lint.  Any build up of dirt in the screen can result in insufficient
dilution air and excessive vent temperatures that could cause
heat damage to the PVC pipe.

The venter must be inspected four times a year.  Points of
inspection are:

1. MOTOR - Motor must rotate freely.

2. WHEEL - Wheel must be clean of soot, ash, lint or any other

coating which inhibits either rotation or air flow.  Remove all
foreign material from vent system before operating.

3. The pressure switch part inside the power venter must be open

and free from deposits of ssot, carbon, etc.

For safety and satisfactory operation it is recommended that the
heater be checked once a year by a competent service person.

T & P VALVE

At least once a year, the temperature and pressure relief valve
must be checked to ensure that it is in operating condition.  Lift
the lever at the top of the valve several times until the valve seats
properly and operates freely.

 DANGER

THE WATER PASSING OUT OF THE VALVE DURING THIS
CHECKING OPERATION MAY BE EXTREMELY HOT.  AVOID
CONTACT AND DISCHARGE SAFELY TO PREVENT WATER
DAMAGE.

DRAINING (T)-FIG. 1

If the heater is to be shut off and exposed to freezing temperatures,
it must be drained.  Water, if left in the tank and allowed to freeze,
will damage the heater.

Turn off the gas and cold water inlet valve to the heater.

Open a nearby hot water faucet and the heater drain valve.

BE CAREFUL TO GRASP THE DRAIN VALVE HANDLE SO
THAT THE HAND IS NOT EXPOSED TO HOT WATER.  IF
DESIRED, A HOSE MAY BE CONNECTED TO THE DRAIN
VALVE TO CARRY THE WATER AWAY.

 

 DANGER:

The water MAY BE HOT.

The drain valve must be left open during the shutdown period.

To restart heater, refer to the FILLING instructions under
OPERATION.

Periodically open the drain valve and allow the water to run until
it flows clean.  This will help prevent sediment build-up in the
tank.

It is normal for lime and scale deposits to form within the tank.
Such deposits will not be removed by periodic draining.  It is
necessary to chemically delime the affected parts in water areas
where such deposits are encountered.  See page 2 for
recommended deliming information.

CONDENSATION

Water vapor can condense on the cooler surfaces of the tank

Summary of Contents for FPCR

Page 1: ...ghly read this manual before installation and or operation of this water heater Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE OWNER SMANUAL A DIVISION OF A O SMITH CORPORATION...

Page 2: ...mith Water Products Company 5621 W 115th Street Alsip IL 60803 1 800 433 2545 When ordering parts provide complete model and serial numbers see rating plate quantity and name of part desired as listed in Figure 1 Standard hardware items may be purchased locally GAS MODELS FPSH FPCR FPST WITH HOT SURFACE IGNITION AND SMARTVALVETM 2 PVC VENT CAPABILITY FIGURE 1 P TEMPERATURE AND PRESSURE RELIEF VALV...

Page 3: ...on air flow to the burner Do not cover the instruction manual Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labels from A O Smith for placement on the blanket directly over the existing labels Do inspect the insulation blanket frequently to make certain it does not sag thereby obstructing combustion air flow GENERAL SAFETY INFORMATION ...

Page 4: ...ting the free area of a vent opening the blocking effect of screens louvers and grills should be considered Screens shall not be of a mesh smaller than 1 4 inch square If the free area is not known the latest edition of National Fuel Gas Code ANSI Z223 1 recommends using figures of 20 25 percent free area for wood louvers or 60 75 percent for metal grills or louvers UNCONFINED SPACE In buildings o...

Page 5: ... valve on the appliance discharges periodically this may be due to thermal expansion in a closed water supply system Contact the water supplier or local plumbing inspector on how to correct the situation Do not plug the temperature and pressure relief valve GAS CONNECTIONS The minimum gas supply pressure is 5 0 W C for natural gas 11 0 W C for propane THE HEATER IS NOT INTENDED FOR OPERATION AT HI...

Page 6: ...er also recommends that the vent termination should not be installed closer than 3 feet from an inside corner of an L shaped structure and not be less than 1 foot above grade The vent shall terminate a minimum of 12 above expected snowfall level to prevent blockage of vent termination 4 In cold climates it is recommended that vent termination not be mounted directly above or within 3 feet horizont...

Page 7: ...stallation of total vent system Review the charts on Page9 to make sure that the vent system is within the allowed vent configuration 1 The FPSH FPCR FPST Power Vent Models come with the blower assembly installed 2 After the unit is set in place make sure the blower assembly is still mounted securely Also make sure there is no damage to the blower 3 Make sure there is no packing material in the di...

Page 8: ...otal vent length for both two 2 and three 3 inch vent pipe See information below on what types of material can be used for pipe and fittings Note Use only vent terminal supplied with unit 3 See the instructions on pages 11 and 12 for the proper method of cutting and cementing the PVC pipe and fittings 4 A 2 elbow or coupling should be mounted to the discharge or the blower and secured with silicon...

Page 9: ... same as eight 8 feet of pipe For the three inch vent one 1 90 elbow is approximately the same as five 5 feet of pipe TABLE FOR VENT PIPE LENGTH FOR FPST UNITS TWO INCH DIAMETER PIPE Number of 90 Elbows Number of 45 Elbows Minimum Pipe Maximum Pipe One 1 None 2 Ft 27 Ft One 1 One 1 1 Ft 23 Ft Two 2 None 1 Ft 19 Ft Two 2 One 1 1 Ft 15 Ft Three 3 None 1 Ft 11 Ft Three 3 One 1 1 Ft 7 Ft Four 4 None 1...

Page 10: ...ions or those of your contractor The solvent welding technique of joining PVC and CPVC pipe is a specialized skill just as any other pipe fitting technique E Closely supervise the installation and inspect the finished job before start up F Contact the manufacturer supplier or competent consulting agency if you have any questions about the application or installation of PVC and CPVC pipe G Take the...

Page 11: ...e socket Occasionally when pipe fitting dimensions are at the tolerance extremes it will be possible to fully insert dry pipe to the bottom of the fitting socket When this happens a sufficient quantity of cement must be applied to the joint to fill the gap between the pipe and fitting The gap must be filled to obtain a strong leak free joint D Inspection cleaning priming Visually inspect the insid...

Page 12: ...wing the heater and piping to be filled Fig 1 M 4 Close the hot water faucet as water starts to flow from the faucet 5 The heater is ready to be operated TEMPERATURE REGULATION WARNING THIS WATER HEATER IS EQUIPPED WITH AN ADJUSTABLE THERMOSTAT TO CONTROL WATER TEMPERATURE HOT WATER TEMPERATURES REQUIRED FOR AUTOMATIC DISHWASHER AND LAUNDRY USE CAN CAUSE PAINFUL SCALDING WITH POSSIBLE SERIOUS AND ...

Page 13: ...e and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS A Set thermostat to the lowest setting B Turn off all electric power to the appliance if service is to be performed BEFORE OPERATING ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES 1 STOP Read the safety information above on this label 2 Turn the ON OFF switch...

Page 14: ...a call for heat from the thermostat 2 The thermostat calls for heat by reading a resistance value within a given range directly proprtional to water temperature 3 The control Module a Checks the pressure switch for an open circuit b Energizes the blower c Checks the pressure switch for a closed circuit to prove draft d Sends line voltage to the hot surface igniter with a 7 second warm up period e ...

Page 15: ...lower unit should be checked periodically for any accumulation of dust and lint Any build up of dirt in the screen can result in insufficient dilution air and excessive vent temperatures that could cause heat damage to the PVC pipe The venter must be inspected four times a year Points of inspection are 1 MOTOR Motor must rotate freely 2 WHEEL Wheel must be clean of soot ash lint or any other coati...

Page 16: ...oltage at harness connectors Slow Blink Bright Dim Normal operation Not applicable 1 Flash Setpoint error internal failure detected Replace gas control valve Replace pressure switch Replace pressure switch 2 Flashes Pressure switch failed to open Replace blower assembly Replace pressure switch 3 Flashes Pressure switch failed to close Replace blower assembly ECO activated Replace ECO 4 Flashes Blo...

Page 17: ...nstall correct orifice A Dirt in burner ports Turn off heater and gas clean burner head B Combustion air path restricted Check intake venting arrangements for YELLOW FLAME obstructions C Not enough dilution air for proper Check Intake venting arrangement for obstructions combustion A Water on the floor under heater See CONDENSATION section CONDENSATION B Water dripping from pan Provide drip TEE to...

Page 18: ...part thereof including freezing fire floods or lightning any misuse abuse or alteration of it any operation of it in a modified form or any attempt to repair tank leaks or parts will void this warranty SERVICE AND LABOR RESPONSIBILITY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMENT WATER HEATER OR PART THEREOF THE OWNER IS RESPONSIBLE FOR ALL OTHER COSTS Such costs may in...

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