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IF YOU EXPERIENCE AN OUT-OF-GAS SITUATION, DO NOT TRY TO
RELIGHT APPLIANCES YOURSELF.  Ask your LP delivery person to relight
pilots for you.  Only trained LP professionals should conduct the required
safety checks in accordance with industry standards.

EXTENDED NON-USE PERIODS

  WARNING

HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER SYSTEM
SERVED BY THIS HEATER THAT HAS NOT BEEN USED FOR A LONG
PERIOD OF TIME (GENERALLY TWO WEEKS OR MORE).  HYDROGEN
GAS IS EXTREMELY FLAMMABLE.

  To reduce the risk of injury under

these conditions, it is recommended that the hot water faucet be opened
for several minutes at the kitchen sink before using any electrical
appliance connected to the hot water system.  If hydrogen is present,
there will probably be an unusual sound such as air escaping through
the pipe as the water begins to flow. 

 THERE SHOULD BE NO SMOKING

OR OPEN FLAME NEAR THE FAUCET AT THE TIME IT IS OPEN.

INSULATION BLANKETS

Insulation blankets available to the general public for external use on
gas water heaters are not necessary with A.O. Smith products.  The
purpose of an insulation blanket is to reduce the standby heat loss
encountered with storage tank heaters.  Your A.O. Smith water heater
meets and exceeds the National Appliance Energy Conservation Act
standards with respect to insulation and standby loss requirements,
making an insulation blanket unnecessary.

 

 WARNING

Should you choose to apply an insulation blanket to this heater, you
should follow these instructions.  Failure to follow these instructions
can restrict the air flow required for proper combustion, potentially
resulting in fire, asphyxiation, serious personal injury or death.

Do not cover the gas valve or temperature & pressure relief valve.

Do not allow insulation to come within 2" of the air inlet box, to prevent
blockage of the dilution air.

Do not allow insulation to come within 2" of the floor to prevent
blockage of combustion air flow to the burner.

Do not cover the instruction manual.  Keep it on the side of the water
heater or nearby for future reference.

Do  obtain new warning and instruction labels from A.O. Smith for
placement on the blanket directly over the existing labels.

Do inspect the insulation blanket frequently to make certain it does
not sag, thereby obstructing combustion air flow.

CIRCULATING PUMP

A circulating pump is used when a system requires a circulating loop or
there is a storage tank used in conjunction with the heater.  Refer to the
piping diagrams at rear of manual for electrical hookup information and
install in accordance with the latest version of the National Electric Code
ANSI/NFPA No. 70.

Only all bronze circulators are used with commercial water heaters.

Although circulators are oiled and operated by the manufacturer some
circulators must be oiled again before operating.  Please refer to
manufacturer’s instructions.

DISHWASHING MACHINE REQUIREMENT

These appliances meet the National Sanitation Foundation Standard for
sanitary installations when used with the following leg kits, Part No’s.
6570-0 and 6570-7.

All dishwashing machines meeting the National Sanitation Foundation
requirements are designed to operate with water flow pressures
between 15 and 25 psi (103Kpa and 173 Kpa).  Flow pressures above
25 psi (173Kpa), or below 15 psi (103 Kpa), will result in improperly
sanitized dishes.  Where pressures are high, a water pressure reducing
or flow regulating control valve should be used in 180

0

F line to the

dishwashing machine, and should be adjusted to deliver water between
these limits.

The National Sanitation Foundation also recommends circulation of 180

0

F

(82°C) water.  Where this is done, the circulation should be very gentle
so that it does not cause any unnecessary turbulence inside the water
heater.  The circulation should be just enough to provide 180

0

F (82°C)

water at the point of take-off to the dishwashing machine.  Adjust flow
by means of the plug cock in the circulating line.

 INSTALLATION

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY
EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD
INVOLVED.  PLUMBING, ELECTRICAL AIR SUPPLY, VENTING AND GAS
SUPPLY ARE REQUIRED.

GENERAL

The heater is designed to operate on natural or propane gases.
HOWEVER, MAKE SURE the gas on which the heater will operate is the
same as that specified on the heater model and rating plate. The
installation must conform to these instructions and the local code authority
having jurisdiction.  In the absence of local codes, conform to the latest
edition of National Fuel Gas Code ANSI Z223.1/NFPA 54 and the National
Electric Code, NFPA 70.  The former is available from the Canadian
Standards Association, 8501 East Pleasant Valley Road, Cleveland, OH
44131, and both documents are available from the National Fire Protection
Association, 1 Batterymarch Park, Quincy, MA 02269.

GROUNDING

The water heater, when installed, must be grounded in accordance with
local codes, or in the absence of local codes:  The National Electric
Code, ANSI/NFPA 70;

HIGH ALTITUDE INSTALLATION

 CAUTION

INSTALLATIONS ABOVE 2000 FT. REQUIRE REPLACEMENT OF THE
BURNER ORIFICE IN ACCORDANCE WITH THE NATIONAL FUEL GAS
CODE (ANSI Z223.1/NFPA 54).  FAILURE TO REPLACE THE ORIFICE
COULD RESULT IN IMPROPER AND INEFFICIENT OPERATION OF THE
APPLIANCE, PRODUCING CARBON  MONOXIDE GAS IN EXCESS OF SAFE
LIMITS, WHICH COULD RESULT IN SERIOUS PERSONAL INJURY OR
DEATH.  CONTACT YOUR GAS SUPPLIER FOR ANY SPECIFIC CHANGES
WHICH MAY BE REQUIRED IN YOUR AREA.

A.O. SMITH BUILDS SOME MODELS SPECIFICALLY FOR HIGH ALTITUDE
SERVICE.

PLEASE CHECK THE RATING PLATE BEFORE MAKING CHANGES.

LOCATION OF HEATER

When installing the heater, consideration must be given to proper location.
Location selected should be as close to the wall as practicable with
adequate air supply and as centralized with the water piping system as
possible.

Summary of Contents for BTF-75

Page 1: ...Y BEFORE INSTALLING AND USING THIS APPLIANCE A DIVISION OF A O SMITH CORPORATION McBee South Carolina U S A Stratford Ontario Canada www hotwater com KEEP THIS MANUAL IN THE POCKET ON THE HEATER FOR F...

Page 2: ...tions and the local code authority having jurisdiction In the absence of local codes the installation must comply with the latest editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 The NFPA Th...

Page 3: ...ral gas models A natural gas heater will not function safely on LP gas and no attempt should be made to convert a heater from natural gas to LP gas LP gas must be used with great caution It is highly...

Page 4: ...in before operating Please refer to manufacturer s instructions DISHWASHING MACHINE REQUIREMENT These appliances meet the National Sanitation Foundation Standard for sanitary installations when used w...

Page 5: ...60 75 percent for metal grills or louvers UNCONFINED SPACE In buildings of conventional frame brick or stone construction unconfined spaces may provide adequate air for combustion ventilation and dil...

Page 6: ...TINGMUSTBEFOLLOWED TOAVOIDCHOKEDCOMBUSTIONORRECIRCULATIONOFFLUEGASES SUCH CONDITIONS CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION NEVEROPERATETHEHEATERUNLESSITISVENTED TOTHEOUTDOORSANDHASADEQUATEAI...

Page 7: ...ceed the thirty 30 equivalent feet of 3 inch pipe or eighty five 85 equivalent feet of 4 inch pipe 3 The blower discharge adapter is made to accept only straight sections of 3 pipe To start a minimum...

Page 8: ...ow be positioned on the outside wall using the drilled hole as a centering point for the template 3 A MASONRYSIDEWALLS Chisel an opening approximately one half inch larger than the marked circle B WOO...

Page 9: ...tions are not reversed when making these connections See Figure 7 G Replace side panel and secure with two screws 5 The blower discharge adapter is made to accept only straight sections of 3 pipe To s...

Page 10: ...run All piping and fittings must be joined by the proper procedures as described under VENTPIPEPREPARATION IMPORTANT The vent system must terminate so that proper clearances are maintained as cited i...

Page 11: ...f the joint Tapered fitting sockets are designed so that an interference fit should occur when the pipe is inserted about 1 3 to 2 3 of the way into the socket Occasionally when pipe fitting dimension...

Page 12: ...e sparingly and only to the male threads of pipe joints Do not apply compound to the first two threads Use compounds resistant to the action of liquefied petroleum gases Do not use teflon tape on ther...

Page 13: ...ly counterclockwise until it stops 4 This appliance is equipped with a device which automatically lights the burner DONOTTRYTOLIGHTTHEBURNERBYHAND 5 Wait five 5 minutes to clear out any gas If you the...

Page 14: ...atures produced at various thermostat dial settings Short repeated heating cycles caused by small hot water uses can cause temperatures at the point of use to exceed the thermostat setting by up to 20...

Page 15: ...n etc For safety and satisfactory operation it is recommended that the heater be checked once a year by a competent service person T P VALVE At least once a year the temperature and pressure relief va...

Page 16: ...e service you received First please contact your dealer or the A O Smith authorized service agent in your area and explain to them why you are not satisfied This will usually correct the problem If af...

Page 17: ...ch Replace control harness Replace blower and motor Replace switch Check for low voltage less than 102 vac have service checked and repaired If voltage is above 102 vac make sure there is not more tha...

Page 18: ...connectors 3 System wiring harness in good condition and securely connected at both ends Not Applicable 1 Replace control 1 Airflow proving switch stuck closed 2 Airflow proving switch mis wired or ju...

Page 19: ...E AT HSI ELEMENT OUTPUT SEE INSET B 120V NOMINAL CHECK DAMAGED OR BROKEN HSI ELEMENT WARNING Line Voltage Hazard Can cause property damage severe injury or death Only a trained experienced service tec...

Page 20: ...all other costs Such costs may include but are not limited to a Labor charges for service removal repair or reinstallation of the water heater or any component part b Shipping delivery handling and a...

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