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GENERAL SAFETY INFORMATION

PRECAUTIONS

DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER.
Immediately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control which
has been under water.

IF THE UNIT IS EXPOSED TO THE FOLLOWING, DO NOT OPERATE HEATER
UNTIL ALL CORRECTIVE STEPS HAVE BEEN MADE BY A QUALIFIED
SERVICEMAN.

1. EXTERNAL FIRE.

2. DAMAGE.

3. FIRING WITHOUT WATER.

4. SOOTING.

CHEMICAL VAPOR CORROSION

 

 WARNING

CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY OCCUR  IF
AIR FOR COMBUSTION CONTAINS CERTAIN CHEMICAL VAPORS.     SUCH
CORROSION MAY RESULT IN FAILURE AND RISK OF ASPHYXIATION.

Spray can propellants, cleaning solvents, refrigerator and air conditioning
refrigerants, swimming pool chemicals, calcium and sodium chloride
(water softener salt), waxes, and process chemicals are typical
compounds which are potentially corrosive.

Do not store products of this sort near the heater.  Also, air which is
brought in contact with the heater should not contain any of these
chemicals.  If necessary, uncontaminated air should be obtained from
remote or outside sources. The limited warranty is voided when failure
of water heater is due to a corrosive atmosphere.  (Refer to the limited
warranty for complete terms and conditions).

IMPROPER COMBUSTION

  WARNING

ATTIC AND/OR EXHAUST FANS OPERATING ON THE PREMISES WITH A
WATER HEATER CAN RESULT IN CARBON MONOXIDE POISONING AND
DEATH.

OPERATION OF THESE FANS CAN PRODUCE A NEGATIVE DRAFT IN
THE AREA OF THE WATER HEATER PREVENTING THE PRODUCTS OF
COMBUSTION FROM EXHAUSTING THROUGH THE VENT PIPE.

The venting of the water heater should be inspected by a qualified service
technician at the time of installation and periodically thereafter to ensure
a down-draft condition does not exist.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATING
AIR.  ADEQUATE AIR FOR COMBUSTION AND VENTILATION MUST BE
PROVIDED FOR SAFE OPERATION.

LIQUID PETROLEUM MODELS

  WARNING

Water heaters for propane or liquefied petroleum gas (LPG) are different
from natural gas models.  A natural gas heater will not function safely
on LP gas and no attempt should be made to convert a heater from
natural gas to LP gas.

LP gas must be used with great caution.  It is highly explosive and heavier
than air.  It collects first in the low areas making its odor difficult to detect
at nose level.  If LP gas is present or even suspected, do not attempt to
find the cause yourself.  Go to a neighbor's house, leaving your doors
open to ventilate the house, then call your gas supplier or service agent.
Keep area clear until a service call has been made.

At times you may not be able to smell an LP gas leak.  One cause is odor
fade, which is a loss of the chemical odorant that gives LP gas its
distinctive smell.  Another cause can be your physical condition, such
as having a cold or a diminishing sense of smell with age.  For these
reasons, the use of a propane gas detector is recommended.

TABLE OF CONTENTS

ROUGH-IN DIMENSIONS .............................................................. 2
FOREWORD ............................................................................... 2
GENERAL SAFETY INFORMATION

Precautions ............................................................................ 3
Chemical Vapor Corrosion ...................................................... 3
Improper Combustion .............................................................. 3
Liquid Petroleum Models ........................................................ 3-4
Extended Non-Use periods ..................................................... 4
Insulation Blankets .................................................................. 4
Circulating Pump ..................................................................... 4
Dishwashing Machine Requirements ...................................... 4

INSTALLATION

Required Ability ...................................................................... 4
General .................................................................................. 4
Grounding .............................................................................. 4
High Altitude Installation .......................................................... 4
Location Of Heater ............................................................... 4-5
Air Requirements .................................................................... 5
Unconfined Space .................................................................. 5
Confined Space ...................................................................... 5
Water Connections ................................................................. 5
Water (Potable) Heating & Space Heating ............................. 5-6
Closed Water System ............................................................. 6
Relief Valve ............................................................................ 6
Venting ................................................................................... 6
Vent Pipe Termination ............................................................ 6-7
Planning The Vent System .................................................... 7-8

Installation Of Sidewall Vent System ....................................... 7
Vent Terminal Installation, Sidewall .......................................... 7
Preparation Of Blower Assembly ......................................... 8-9
Installation Of Vent System, Sidewall ..................................... 10
Installation Of Vertical Vent System ....................................... 10
Vent Pipe Preparation ......................................................... 10-12
Gas Connections ................................................................... 12
Connection of Gas Pipe ......................................................... 12

OPERATION

To Operate Heater ................................................................. 12
Lighting & Operating Label ..................................................... 13
Purging .................................................................................. 14
Temperature Regulation ......................................................... 14

MAINTENANCE

Main Burner ........................................................................... 14
High Temperature Cut-Off Switch .......................................... 15
Venting System ..................................................................... 15
Power Venter Maintenance ................................................... 15
T & P Valve ............................................................................ 15
Draining ................................................................................. 15
Main Burner And Igniter ...................................................... 15-16
Condensation ........................................................................ 16
Cathodic Protection - Anode .................................................. 16
Service & Repair ................................................................... 16

TROUBLE SHOOTING ............................................................. 16-19
LIMITED WARRANTY ................................................................. 20

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Summary of Contents for BTF-75

Page 1: ...Y BEFORE INSTALLING AND USING THIS APPLIANCE A DIVISION OF A O SMITH CORPORATION McBee South Carolina U S A Stratford Ontario Canada www hotwater com KEEP THIS MANUAL IN THE POCKET ON THE HEATER FOR F...

Page 2: ...tions and the local code authority having jurisdiction In the absence of local codes the installation must comply with the latest editions of the National Fuel Gas Code ANSI Z223 1 NFPA 54 The NFPA Th...

Page 3: ...ral gas models A natural gas heater will not function safely on LP gas and no attempt should be made to convert a heater from natural gas to LP gas LP gas must be used with great caution It is highly...

Page 4: ...in before operating Please refer to manufacturer s instructions DISHWASHING MACHINE REQUIREMENT These appliances meet the National Sanitation Foundation Standard for sanitary installations when used w...

Page 5: ...60 75 percent for metal grills or louvers UNCONFINED SPACE In buildings of conventional frame brick or stone construction unconfined spaces may provide adequate air for combustion ventilation and dil...

Page 6: ...TINGMUSTBEFOLLOWED TOAVOIDCHOKEDCOMBUSTIONORRECIRCULATIONOFFLUEGASES SUCH CONDITIONS CAUSE SOOTING OR RISKS OF FIRE AND ASPHYXIATION NEVEROPERATETHEHEATERUNLESSITISVENTED TOTHEOUTDOORSANDHASADEQUATEAI...

Page 7: ...ceed the thirty 30 equivalent feet of 3 inch pipe or eighty five 85 equivalent feet of 4 inch pipe 3 The blower discharge adapter is made to accept only straight sections of 3 pipe To start a minimum...

Page 8: ...ow be positioned on the outside wall using the drilled hole as a centering point for the template 3 A MASONRYSIDEWALLS Chisel an opening approximately one half inch larger than the marked circle B WOO...

Page 9: ...tions are not reversed when making these connections See Figure 7 G Replace side panel and secure with two screws 5 The blower discharge adapter is made to accept only straight sections of 3 pipe To s...

Page 10: ...run All piping and fittings must be joined by the proper procedures as described under VENTPIPEPREPARATION IMPORTANT The vent system must terminate so that proper clearances are maintained as cited i...

Page 11: ...f the joint Tapered fitting sockets are designed so that an interference fit should occur when the pipe is inserted about 1 3 to 2 3 of the way into the socket Occasionally when pipe fitting dimension...

Page 12: ...e sparingly and only to the male threads of pipe joints Do not apply compound to the first two threads Use compounds resistant to the action of liquefied petroleum gases Do not use teflon tape on ther...

Page 13: ...ly counterclockwise until it stops 4 This appliance is equipped with a device which automatically lights the burner DONOTTRYTOLIGHTTHEBURNERBYHAND 5 Wait five 5 minutes to clear out any gas If you the...

Page 14: ...atures produced at various thermostat dial settings Short repeated heating cycles caused by small hot water uses can cause temperatures at the point of use to exceed the thermostat setting by up to 20...

Page 15: ...n etc For safety and satisfactory operation it is recommended that the heater be checked once a year by a competent service person T P VALVE At least once a year the temperature and pressure relief va...

Page 16: ...e service you received First please contact your dealer or the A O Smith authorized service agent in your area and explain to them why you are not satisfied This will usually correct the problem If af...

Page 17: ...ch Replace control harness Replace blower and motor Replace switch Check for low voltage less than 102 vac have service checked and repaired If voltage is above 102 vac make sure there is not more tha...

Page 18: ...connectors 3 System wiring harness in good condition and securely connected at both ends Not Applicable 1 Replace control 1 Airflow proving switch stuck closed 2 Airflow proving switch mis wired or ju...

Page 19: ...E AT HSI ELEMENT OUTPUT SEE INSET B 120V NOMINAL CHECK DAMAGED OR BROKEN HSI ELEMENT WARNING Line Voltage Hazard Can cause property damage severe injury or death Only a trained experienced service tec...

Page 20: ...all other costs Such costs may include but are not limited to a Labor charges for service removal repair or reinstallation of the water heater or any component part b Shipping delivery handling and a...

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